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CVD-GRAPHENE SYNTHESIS USING DIFFERENT TRANSITION METALS AS CATALYST Mª del Prado Lavín López

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Page 1: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

CVD-GRAPHENE SYNTHESIS USING DIFFERENT TRANSITION

METALS AS CATALYST

Mª del Prado Lavín López

Page 2: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

INTRODUCTION

Carbon allotrope

1 atom thick

sp2-hibridized atoms

2D hexagonal crystal

structure

Fullerene

0D

Graphite

3D Nanotube

1D

Geim, A.K. and K.S. Novoselov, The rise of graphene. Nature Materials, 2007. 6(3): p. 183-191.

Page 3: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

High Mobility (105 cm2V-1s-1)

High Value of Young´s

ModuLus (~1 TPa)

High Specific Surface Area (2630 m2/g)

Optical Transparency

~97.7 %

High Thermal Conductivity

(~5000 Wm−1K−1) Minimum thickness (0.34 nm)

High fracture resistance

(~130 GPa)

High elasticity

(~0.25 TPa)

Zhu, Y., et al., Graphene and graphene oxide: Synthesis, properties, and applications. Advanced Materials, 2010. 22(35): p. 3906-3924. Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1): 45-51.

INTRODUCTION

Page 4: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

Flexibles displays

Frequencytransistors

Extremhardness

High speedInternet

Ultra

capacitors

Hydrogencontainers

Zhu, Y., et al., Graphene and graphene oxide: Synthesis, properties, and applications. Advanced Materials, 2010. 22(35): p. 3906-3924. Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1): 45-51.

INTRODUCTION

Page 5: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

Avouris, P. and C. Dimitrakopoulos, Graphene: Synthesis and applications. Materials Today, 2012. 15(3): p. 86-97.

CARBON

GAS

SOURCE

GRAPHITE

GRAPHENE SHEET

GRAPHENE POWDER

Epitaxial Growth on SiC

Chemical Vapor Deposition (CVD)

Micromechanical

Exfoliation

Intercaled Graphite Compounds Exfoliation

Graphite Exfoliation in solvents

Unzipping CNTs

INTRODUCTION

Page 6: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

Chemical Vapor Deposition (CVD) Chen, Z., et al., Bulk growth of mono- to few-layer graphene on nickel particles by chemical vapor deposition from methane. Carbon, 2010. 48(12): p. 3543-3550.

INTRODUCTION

Metallic

Catalyst

Metal support

(quart boat)

CH 4

C C

C C C

C

Graphene

CH 4

Page 7: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

Tubular

Reactor

Thermocouple

Gas inlet

Gas Outlet

Furnace

Metal Sheet

EXPERIMENTAL

Page 8: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

EXPERIMENTAL

Heating

Step

Reduction

Step

Reaction

Step

Cooling

Step

N2 N2 N2

H2 H2 H2

CH4

180 45 1-40 ˃180 t (min)

Tem

per

atu

re (

ºC)

900ºC 900-1050ºC

Room Tª

Page 9: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

EXPERIMENTAL

RAMAN

SPECTROSCOPY

OPTICAL

MICROSCOPY

CHARACTERIZATION

TECHNIQUES

EXCEL-VBA

APPLICATION

Page 10: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

1.Introducción

2. Objetivos

3. Metodología y

materiales

4. Resultados y

discusión

5. Conclusiones y

Recomendaciones

OPTICAL

MICROSCOPY

EXPERIMENTAL

EXCEL-VBA

APPLICATION

QUALITY: 1 – 1000

Page 11: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

FWHM

(cm-1)

1.Introducción

2. Objetivos

3. Metodología y

materiales

4. Resultados y

discusión

5. Conclusiones y

Recomendaciones

RAMAN

SPECTROCOPY

I2D/IG ID/IG

EXPERIMENTAL

Lavin-Lopez, M.P., et al., Synthesis and characterization of graphene: Influence of synthesis variables. Physical Chemistry Chemical Physics, 2014. 16(7): p. 2962-2970.

Ferrari, A. C., J. C. Meyer, y col. (2006). Raman Spectrum of Graphene and Graphene Layers. Physical Review Letters 97(18): 187401.

Page 12: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

RESULTS AND DISCUSSION

Reaction Temperature

• 900 - 1050ºC

Reaction Time

• 1 – 40 min

CH4/H2

Flow Rate Ratio

• 0.07 – 0.4 v/v

QT during reaction step

• 60 – 130 Nml/min

Page 13: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

a)

RESULTS AND DISCUSSION

Influence of the reaction Tª at different reaction times

Tª reaction=1050ºC, CH4/H2=0.3 v/v, timereaction=10 min, QT=130 Nml/min

% MULTILAYER

GRAPHENE

% FEW-LAYERS

GRAPHENE

% BILAYER

GRAPHENE QUALITY

81.34 17.00 1.66 4.2

COPPER

Lavin-Lopez, M.P., et al., Synthesis and characterization of graphene: Influence of synthesis variables. Physical Chemistry Chemical Physics, 2014. 16(7): p. 2962-2970.

1000 1500 2000 2500 3000

Inte

nsi

ty (

a.u

.)

Raman Shift (cm-1

)

MULTILAYER GRAPHENE

FEW-LAYER GRAPHENE

BILAYER GRAPHENE

ID/IG=0.16

ID/IG=0.04

ID/IG=0.04

I2D/IG=0.74FWMH=65 cm-1

RAMAN SHIFT=2691 cm-1

I2D/IG=0.43FWMH=67 cm-1

RAMAN SHIFT=2709 cm-1

I2D/IG=1.20FWMH=65 cm-1

RAMAN SHIFT=2688 cm-1

1

2

3

b)

OPTIMUM

CONDITIONS

Tª=1050ºC

Time=10 min

Page 14: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

a)

COPPER

Lavin-Lopez, M.P., et al., Synthesis and characterization of graphene: Influence of synthesis variables. Physical Chemistry Chemical Physics, 2014. 16(7): p. 2962-2970.

Influence of the CH4/H2 Flow Rate Ratio

RESULTS AND DISCUSSION

Tª reaction=1050ºC, CH4/H2=0.07 v/v, timereaction=10 min, QT=130 Nml/min

% MULTILAYER

GRAPHENE

% FEW-LAYERS

GRAPHENE

% BILAYER

GRAPHENE QUALITY

19.67 50.92 29.41 34.7

1000 1500 2000 2500 3000

BILAYER GRAPHENE

FEW-LAYER GRAPHENE

Inte

nsit

y (

a.u

.)

Raman Shift (cm-1)

MULTILAYER GRAPHENE

3

2

1

ID/IG=0.16 I2D/IG=0.56FWMH=65 cm-1

RAMAN SHIFT=2691 cm-1

ID/IG=0.1 I2D/IG=0.87FWMH=65 cm-1

RAMAN SHIFT=2688 cm-1

ID/IG=0.05 I2D/IG=1.12FWMH=65 cm-1

RAMAN SHIFT=2688 cm-1

b)

OPTIMUM

CONDITIONS CH4/H2=0,07 v/v

Page 15: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

a)

COPPER

Lavin-Lopez, M.P., et al., Synthesis and characterization of graphene: Influence of synthesis variables. Physical Chemistry Chemical Physics, 2014. 16(7): p. 2962-2970.

Influence of the QT during the reaction step

RESULTS AND DISCUSSION

Tª reaction=1050ºC, CH4/H2=0.3 v/v, timereaction=10 min, QT=130 Nml/min

% MULTILAYER

GRAPHENE

% FEW-LAYERS

GRAPHENE

% BILAYER

GRAPHENE

QUALITY

10.87 33.27 55.86 59.3

1000 1500 2000 2500 3000

Inte

nsi

ty (

a.u

.)

Raman Shift (cm-1)

BILAYER GRAPHENE

FEW-LAYER GRAPHENE

MULTILAYER GRAPHENE

I2D/IG=0.85FWMH=54 cm-1

RAMAN SHIFT=2688 cm-1

I2D/IG=0.71FWMH=59 cm-1

RAMAN SHIFT=2691 cm-1

I2D/IG=0.44FWMH=61 cm-1

RAMAN SHIFT=2706 cm-1

ID/IG=0.08

ID/IG=0.05

ID/IG=0.09

b)

OPTIMUM

CONDITIONS QT=60 Nml/min

Page 16: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

RESULTS AND DISCUSSION

Lavin-Lopez, M.P., et al., Thickness control of graphene deposited over polycrystalline nickel. New Journal of Chemistry, 2015.

NICKEL

Influence of the reaction temperature

Tª reaction=980ºC, CH4/H2=0.3 v/v, timereaction=10 min, QT=130 Nml/min

% MULTILAYER

GRAPHENE

% FEW-LAYERS

GRAPHENE

% BILAYER

GRAPHENE

% MONOLAYER

GRAPHENE QUALITY

0.87 40.20 21.80 37.13 397

MONOLAYER GRAPHENE

1000 1500 2000 2500 3000

Inte

nsi

dad

(u.a

.)

Señal Raman (cm-1)

ID/IG=0.184

ID/IG=0.006

ID/IG=0.001

ID/IG=0.027

I2D/IG=2.494 FWHM=37 cm-1

RAMAN SHIFT=2705 cm-1

I2D/IG=1.007 FWHM=42 cm-1

RAMAN SHIFT=2704 cm-1

I2D/IG=0.346 FWHM=74 cm-1

RAMAN SHIFT=2713 cm-1

I2D/IG=0.329 FWHM=79 cm-1

RAMAN SHIFT=2708 cm-1

BILAYER GRAPHENE

FEW-LAYERS GRAPHENE

MULTILAYER GRAPHENE

Inte

nsi

ty (

a.u

.)

Raman Shift (cm-1)

OPTIMUM

CONDITIONS Tª=980ºC

Page 17: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

RESULTS AND DISCUSSION

Lavin-Lopez, M.P., et al., Thickness control of graphene deposited over polycrystalline nickel. New Journal of Chemistry, 2015.

NICKEL

Tª reaction=980ºC, CH4/H2=0.07 v/v, timereaction=10 min, QT=130 Nml/min

% MULTILAYER

GRAPHENE

% FEW-LAYERS

GRAPHENE

% BILAYER

GRAPHENE

% MONOLAYER

GRAPHENE QUALITY

0.45 27.15 20.39 51.99 536

Influence of the CH4/H2 Flow Rate Ratio

1000 1500 2000 2500 3000

Inte

nsi

dad

(u.a

.)

Señal Raman (cm-1)

RAMAN SHIFT=2709 cm-1

RAMAN SHIFT=2700 cm-1

ID/IG=0.142

ID/IG=0.027

ID/IG=0.006

ID/IG=0.062

I2D/IG=1.449 FWHM=48 cm-1

RAMAN SHIFT=2707 cm-1

I2D/IG=1.136 FWHM=53 cm-1

I2D/IG=0.435 FWHM=69 cm-1

I2D/IG=0.429 FWHM=74 cm-1

RAMAN SHIFT=2704 cm-1

MONOLAYER GRAPHENE

BILAYER GRAPHENE

FEW-LAYERS GRAPHENE

MULTILAYER GRAPHENE

Inte

nsi

ty (

a.u

.)

Raman Shift (cm-1)

OPTIMUM

CONDITIONS CH4/H2=0,07 v/v

Page 18: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

RESULTS AND DISCUSSION

Lavin-Lopez, M.P., et al., Thickness control of graphene deposited over polycrystalline nickel. New Journal of Chemistry, 2015.

NICKEL

Influence of the QT during the reaction step

at different times

Tª reaction=980ºC, CH4/H2=0.07 v/v, timereaction=1 min, QT=80 Nml/min

% MULTILAYER

GRAPHENE

% FEW-LAYERS

GRAPHENE

% BILAYER

GRAPHENE

% MONOLAYER

GRAPHENE QUALITY

0.33 11.15 8.41 80.12 810

1000 1500 2000 2500 3000

Inte

nsi

dad (

u.a

.)

Señal Raman (cm-1)

ID/IG=0.075

ID/IG=0.019

ID/IG=0.005

ID/IG=0.006

I2D/IG=1.483 FWHM=56 cm-1

RAMAN SHIFT=2699 cm-1

I2D/IG=1.003

FWHM=58 cm-1 RAMAN SHIFT=2714 cm-1

I2D/IG=0.541 FWHM=69 cm-1

RAMAN SHIFT=2713 cm-1

I2D/IG=0.460

FWHM=79 cm-1 RAMAN SHIFT=2711 cm-1

MONOLAYER GRAPHENE

BILAYER GRAPHENE

FEW-LAYERS GRAPHENE

MULTILAYER GRAPHENE

Inte

nsi

ty (

a.u

.)

Raman Shift (cm-1)

OPTIMUM

CONDITIONS

QT=80Nml/min

Time=1 min

Page 19: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

CONCLUSIONS

VARIABLE COPPER NICKEL

REACTION Tª 1050 ºC 980 ºC

CH4/H2 FLOW RATE RATIO

0.07 v/v 0.07 v/v

QT DURING REACTION STEP

60 Nml/min 80 Nml/min

REACTION TIME 10 min 1 min

GRAPHENE

QUALITY 59 810

Page 20: Mª del Prado Lavín López - phantomsnet.net · Dong, L.-X. and Q. Chen (2010). Properties, synthesis, and characterization of graphene. Frontiers of Materials Science in China 4(1):

CVD-GRAPHENE SYNTHESIS USING DIFFERENT TRANSITION

METALS AS CATALYST

Mª del Prado Lavín López