m a d e i n i t a l y - smartwood s.r.l...• livestock manure, poultry manure, etc. ... • feed...

M A D E I N I T A L Y

Smartwood srl has a long-standing experience in

designing and manufacturing pellet mills and pellet

production equipment, aimed at transforming different

types of raw material into pellets.

• Biomass: wood chips, wood shavings, sawdust,

wood waste

• Feed

• Livestock manure, poultry manure, etc. ...

• Feed supplement

• Herbs, lucerne

• Any product that can be densified through the

pelleting process

OUR MISSION

Smartwood aims to promote pellet production lines

tailor-made to fit customers' needs.

The goal is to distribute the finished product directly to

the end customer, thus avoiding all the steps that

impoverish the profit.

The purpose is to obtain the maximum economic gain

against significantly lower investments than all

competitors.

OUR SERVICES

• Training on pelletization

techniques at our company

• Pre- and post-sale service and

technical expertise

• Pelletizing tests at our

company

• Components and spare parts

immediately available

• Wide range of dies of various

compressions in stock

• Technical office providing

customized layouts and

solutions

• Reconditioning and updating of

machines at our company

• Friendliness and courtesy

PRODUCT PORTFOLIO

1

PELLET MILLS FOR HOME USE

PLT-50 Electrical Single-Phase Pellet Mill

Power supply Electrical single-phase

Installed

power

3 kW

Approx. hourly

production * Depending on the material

Pellet

diameter 6 mm

Die diameter 119 mm

Roller

diameter

2 rollers 78 mm diam. (working

surface approx.39 mm)

Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

PLT-100 Electrical Three-Phase Pellet Mill

Power supply Electrical three-phase

Installed

power

4 kW

Approx. hourly


Pellet

diameter 6 mm

Die diameter 119 mm

Roller

diameter 2 rollers 78 mm diam.

Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

* Hourly production considerably varies according to the type of biomass used. Estimated data

contained in this catalogue are purely indicative and not binding in any way.

PRODUCT PORTFOLIO

2

PLT-100 PTO Pellet Mill with Power Take-Off Attack

Power supply PTO

Required

driving force

6 hp

Approx. hourly

production* Depending on the material

Pellet

diameter 6 mm

Die diameter 119 mm

Roller


Dimensions

(LxWxH) 67 x 77 x 121 cm

Weight 93 kg

PLT-100 M Pellet Mill with Gasoline Internal Combustion Engine

Power supply: Gasoline internal combustion

engine

Installed

power: 14 hp

Approx. hourly


Pellet

diameter 6 mm

Die diameter 119 mm

Roller


Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg



PRODUCT PORTFOLIO

3

WOODSTOCK BIO-SHREDDERS

Power supply PTO

Installed power 18 hp

Max. branches’

diam. 70 mm

Feed hopper

dimensions 35 x 40 cm

PTO rotation 540 RPM

Dimensions

(LxWxH)

134 x 83 x

106 cm

Weight 106 kg

Power supply Petrol engine

Engine HONDA GX200

Engine power 6,5 hp

Max.

branches’

diam.

60 mm

Feed hopper


Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 92 kg

Power supply Electrical, three-

phase

Installed

power

3 kW

Max.

branches’

diam.

40/50 mm

Feed hopper


Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 87 kg

WOODSTOCK 3PH WOODSTOCK PTO WOODSTOCK ENGINE

PRODUCT PORTFOLIO

4

SEMI-PROFESSIONAL PELLET MILLS



Installed

power

22 kW

Approx. hourly


Die hole

diameter** Usually 6 mm

Die diameter 225 mm

Roller


Dimensions

(LxWxH) 153 x 70 x 130 cm

Weight 600 kg

PLT-400 PTO Pellet Mill with Power Take-Off

Power supply PTO

Driving force

required

> 60 hp

PTO attack Category 2

Approx. hourly


Die hole


Die diameter 225 mm

Roller


Dimensions

(LxWxH) 100 x 130 x 147

Weight 436 kg



** Die hole diameter can vary according to customer’s needs.

PRODUCT PORTFOLIO

5


Power supply Electrical

Installed

power

37 kW

Approx. hourly


Die hole


Die diameter 225 mm

Roller


Dimensions

(LxWxH) 174 x 89 x 152 cm

Weight 840 kg

PROFESSIONAL PELLET MILLS



Installed

power

45kW

Approx. hourly


Die hole


Die diameter 398 mm

(working surface 360 mm)

Roller


Dimensions

(LxWxH) 181 x 96 x 152 cm

Weight 950 kg



** Die hole diameter can vary according to customer’s needs.

PRODUCT PORTFOLIO

6

LOADERS & DISPENSERS

CRT-50 Biomass Dispenser

CRT-100 Biomass Loader

Characteristics

Starch dispenser/ biomass loader

that can be used:

- to feed our domestic pellet

mills of 100 series

- to add and meter starches

(e.g. corn flour)

Materials are moved by means of a screw feeder. Biomass

metering’s control through a motor

inverter with potentiometer.


Installed

power 0,25 kW

Max volume Approx. 0,25 m3

Dimensions

(LxWxH) 150 x 90 x 190 cm

Weight 85 kg

Characteristics

Biomass loader with screw feeder,

essential to feed our domestic,

semi-professional and

professional pellet mills.


Installed

power

Electrical single-phase motor

inverter 0,55 kW

Screw feeder 0,25 kW

Max volume Approx. 0,8 m3

Dimensions

(LxWxH) 325 x 72 x 210 cm

Weight 145 kg

PRODUCT PORTFOLIO

7

CRT-200 Biomass Loader + RC-400 Refiner Mill

CRT-200

RC-400

IRON REMOVER

Characteristics

Biomass loader with screw feeder,

essential to feed our domestic,

semi-professional and

professional pellet mills. Set up for

aspiration.

Opening inspection door with

protection grid.


Installed

power

Electrical single-phase motor

inverter 0,55 kW

Screw feeder 0,25 kW

Max volume About 0,4 m3

Dimensions

(LxWxH) About 325 x 72 x 210 cm

Weight 145 kg

Grid diameter

(mm)

Several dimensions available on

request

Max.

granulometry

of the material

Production considerably varies

according to the type of biomass

used and to its dimension

Power supply Electrical three-phase with motor

protection

Installed

power 11 kW

Refining

system Rotor with knives or hammers

Number of

knives 96

Dimensions

(LxWxH) About 147 x 117 x 147 cm

Weight 235 kg

Characteristics

Iron remover with magnets and

stainless-steel support that can be

opened to remove ferrous bodies.

It is incorporated into the refiner

mill hopper.

PRODUCT PORTFOLIO

8

REFINER MILLS

RC-1000 Refiner Mill

RC-400 Refiner Mill*

* Mounted on CRT-100 or CRT-200

Grid diameter

(mm) Different measures available

Max.

granulometry

of the material

Wood chip max. size approx.4 cm





Installed

power 22 kW

Refining

system Rotor with knives

Number of

knives 150

Dimensions

(LxWxH) 165 x 68 x 186 cm

Weight 354 kg

Grid diameter

(mm)

Several dimensions available on

request

Max.

granulometry

of the material

Wood chip max. size approx.1 cm




Power supply Electrical three-phase (electrical

panel excluded)

Installed

power 11 kW

Refining

system Rotor with knives/hammers

Number of

knives 80

Dimensions

(LxWxH) 147 x 117 x 147 cm

Weight 235 kg

PRODUCT PORTFOLIO

9

BIOMASS EXTRACTOR

ECP-3000 Biomass Extractor*

Characteristics

Extractors for sawdust or wood

chips controlled by IP66 vector

inverter

• Rotating axis with leaf springs

in harmonic steel

• Extracting cochlea for material

metering

• Electrical panel with protections


Installed

power

Rotating axis: 3 kW

Extracting screw feeder: 2,2 kW

Capacity 8-10 m3

Cochlea diam. 200 mm

Dimensions

(LxWxH) 2,2 m x 4,2 m x 3,2 m

Weight 516 kg

ECP-2000 Biomass Extractor*

Characteristics



inverter

• Rotating axis with leaf springs in

harmonic steel

• Extracting screw feeder for

material metering



Installed

power

Rotating axis: 0,75 kW


Agitator hopper extractor: 0.25 kW

Capacity 1,5 m x 2,8 m x h 2,6 m

Cochlea diam. 3-4 m3

Dimensions

(LxWxH) 150 mm

Weight 360 kg

* double screw feeder version also available

PRODUCT PORTFOLIO

10

ECP-2000L Biomass Extractor + CRT25 Biomass Dispenser

ECP-2000L

Characteristics



inverter

• Rotating axis with leaf springs in

harmonic steel

• Extracting cochlea for material

metering



Installed

power

Rotating axis: 0,75 kW


Predisposition for agitator hopper

extractor: 0.25 kW

Dimensions

(LxWxH) About 1,5 m x 3,3 m x h 2,6 m

Capacity 3-4 m3

Screw feeder

diam. 160 mm with variable pitch

CRT-25

Characteristics

Starch dispenser/ biomass loader

that can be used to add and meter

starches (e.g. corn flour).

It comes with protection grid and

cover for material loading.

Materials handling occurs through

screw feeder. Biomass metering’s

control through a motor inverter

with potentiometer.


Installed

power 0,25 kW

Max volume About 0,25 m3

Dimensions

(LxWxH) About 150 x 90 x 190

Weight 85 kg

PRODUCT PORTFOLIO

11

CONVEYOR BELTS*

NT4X250S Conveyor Belt for Wood Chips

Characteristics

Conveyor belt for wood chips or

sawdust loading. With wheels and

adjustable in height.


Installed

power 1 kW

Dimensions

Length 4 linear metres

Width 250 mm

Adjustable height

Speed 0,25 m/s

Weight 195 kg

NT4X300 ET TM Conveyor Belt under Pellet Mill

Characteristics

Conveyor belt with modified

hopper for pellet loading into the

cooler


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions Length 4 linear metres

Width 300 mm

Weight 125 kg

* Customized conveyor belts available on demand

PRODUCT PORTFOLIO

12

NT4X400 ET TM Conveyor Belt for Bagging Machine

Characteristics Conveyor belt for bagging

machine PKG-1000


Installed

power 0,75 kW

Speed Related to PKG-1000 speed

Dimensions


Width 400 mm

Weight 152 kg

NT3X300 ET TM Conveyor Belt under Pellet Press

Characteristics Conveyor belt for pellet loading

into the vibrating screen.


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions


Width 300 mm

Weight 143 kg

NT4X300 ET Conveyor Belt for Big Bags

Characteristics Conveyor belt for final product

loading and for big-bag filling.


Installed power 0,75 kW

Speed 0,15 m/s

Dimensions Length 4 linear metres

Width 300 mm

Weight 144 kg

PRODUCT PORTFOLIO

13

FILTER UNITS

FILTRO-32 RAF Filter Unit for RC-1000 Mill or Dust

Recovery

Characteristics

Filter unit for dust suction and

recovery. It comes with a cleaning

system consisting of an electrical

vibrator that allows the automatic

shaking of filter bags. The

electrical vibrator is manually

operated at the end of the

production process.


Installed

power Electric vibrator 0,18 kW

No. of bags 32 cotton filter bags Ø 200 mm H

180 cm

Dimensions

(LxWxH) 100 x 200 x 380 cm

Weight 250 kg

FILTRO-12 Filter Unit with 12 Filter Bags

Characteristics

- Filter unit for dust suction

and recovery. It comes

with self-cleaning system

for the automatic shaking

of the filter bags and

electrical panel for manual

actuation. It comes with an

integrated aspirator and 4-

way suction attacks Ø 100

mm


Installed

power

Electric vibrator 0,18 kW

Aspirator electrical three-phase 3

kW engine


180 cm

Dimensions

(LxWxH) 140 x 240 x 340 cm

PRODUCT PORTFOLIO

14

FILTRO-48 Filter Unit with 48 Filter Bags

ASP400-1500 Single-Phase Filter Unit with 2 Filter Bags

Characteristics Filter unit for suction and recovery

of dust from the pellet mill.


Installed

power 1500 W

No. of bags 2 cotton filter bags Ø 100

Weight 47 kg

Characteristics

Filter unit for dust suction and

recovery. It comes with a cleaning

system consisting of an electrical

vibrator that allows the automatic

shaking of filter bags. The

electrical vibrator is manually

operated at the end of the

production process.


Installed

power

Electric vibrator 0,18 kW


180 cm

Dimensions

(LxPxH) 100 x 300 x 380 cm

Weight 375 kg

PRODUCT PORTFOLIO

15

BAGGING MACHINES

PKG-1000 Semi-Automatic Bagging Machine

Characteristics

Semi-automatic bagging with feed

hopper for material loading and

conveyor belt for material

handling. Net weight scale with

weighing cells. Unloading of pre-

weighed material through

pneumatic valve

Power supply Electrical, three-phase

Installed

power 1,55 kW

Unloading

time of pre-

weighed

material

Approx. 3 sec.

Sack weight Potentiometer allowing to set ideal

weight (kg)

Weighing

range 50 gr

Language Software available in several

languages

Dimensions 113 x 131 x 240

Weight 300 kg

66F650X1 Thermo Welding Machine

Characteristics Thermo welding machine with

pedal 1 resistance

Length 600 mm

Welding 10 mm

Power 800 W

Dimensions 70 x 57 x 880 cm

Weight 28 kg

PRODUCT PORTFOLIO

16

Kit Umidificatore Humidification Kit

Characteristics

Humidification pump for raw

material. Air-powered. It comes

with:

- 1m3 tank

- Interchangeable vaporizing

nozzle

Power supply Compressed air

Tank

dimensions 1m3

DFM-500 Iron Remover

Characteristics

Iron remover with 2 neodymium

magnets and stainless-steel

support for belt conveyor

VBR-300 Vibrating Screen

Characteristics

Vibrating screen with n. 2

vibrators 0,26 kW with manual

valve for regulation pellet

unloading and interchangeable

sieve with different Ø


Installed

power 0,52 kW

Volume 0,1 m3

Dimensions

(LxWxH) 175x80x110

Weight 150 kg

PRODUCT PORTFOLIO

17

PKG-VBR Vibrating Screen Bagging Machine

RPL-1000 Pellet Cooling System

Characteristics

Pellet cooling system including:

- Loading hopper

- No. 2 proximity sensors to

maintain the level of the product

within the tank

- Manual release button

- Star valve hourly output 400 l/h

- Electrical panel with

potentiometer


Installed

power Star valve 0,75 kW

Weight 300 kg

Characteristics

Vibrating screen with n. 2

vibrators 0,26 kW with manual

valve for regulation pellet

unloading and interchangeable

sieve with different Ø


Installed

power 0,52 kW

Volume 0,1 m3

Dimensions

(LxWxH) 175x80x110

Weight 150 kg

Rialzo VBR-300 Support with legs for vibrating screen

PKG-VBR Manual bagging machine with scale, viewer, pneumatic actuator with pedal control for product unloading, electrical panel with 380V 3P+N +T protection

PRODUCT PORTFOLIO

18

RPL-1000 ASP Pellet Cooling System with Suction

Device

Characteristics

Pellet cooling system with suction

device including:

- Loading hopper



within the tank




potentiometer


Installed

power

Star valve 0,75 kW

Suction device 2,2 kW

Weight 330 kg

RPL-2000 Pellet Cooling System

Characteristics

Pellet cooling system for double

line including:

- Loading hopper



within the tank




potentiometer


Installed

power Star valve 0,75 kW

Weight 320 kg

PRODUCT PORTFOLIO

19

BIG-100 Big-Bag Holding Structure for Pellet Line

Characteristics

Steel structure with chains and

hooks for big bag support.

Adjustable height

BIG-1000-1 Big-Bag Holding Structure for Bagging Machine

Characteristics Steel structure with a hole for big

bags.

Accessories

Vibrating screen

Raised support for big bag

discharge on the conveyor belt

powered by the bagging machine.

PRODUCT PORTFOLIO

20

PMP-100 e PMP-100 PTO Grease Dispenser Cart

PMP-100

Characteristics

Grease dispenser cart complete

with volumetric pump for

regulation of grease quantity

Power supply Compressed air (4 bar)

PMP-100 PTO

Characteristics

Grease dispenser cart for PTO

pellet mill complete with electric

panel and volumetric pump for

regulation of grease quantity

Power supply Compressed air (4 bar)

S3 460-18 Grease Can for Lubrication

Characteristics

Grease can for lubrication of

pressure rollers / central bearing.

Product technical data sheet

available on request

Peso 18 kg

KIT TUBI RC-1000 RC-1000 Pipes Kit

Characteristics

Zinc-coated pipes 150 for

connection RC-800 to separating

cyclone CRT-100. Complete with

bent pipes and regulation valves.

Dimensions Diameter 150 mm

PRODUCT PORTFOLIO

21

KIT RECUPERO POLVERI Dust Recovery Kit

KIT MODIFICA CRT-100 CRT- 100 Modification Kit

Characteristics

Modification kit:

- Separating cyclone diameter 600

mm


- Suction device

- Support for CRT-100 biomass

loader


Installed

power

Star valve 0,75 kW

Suction device 5,5 kW

KIT TUBI RECUPERO POLVERI Dust Recovery Pipe Kit

Characteristics

Zinc-coated connection pipes for

dust recovery of pellet press,

vibrating screen and cooling system

including bent pipes and regulation

valves

Dimensions Diameter 150 mm

Characteristics

The dust recovery kit includes:

- Cyclone 600 diameter

- Star valve with 400 l/h hourly

output

- Aspirator


Installed

power

Star valve 0,75 kW

Aspirator 5,5 kW

PRODUCT PORTFOLIO

22

PELLET PRODUCTION LINES

Minimal Line with PLT-400 + CRT-100

Semi-Automatic Bagging Station

1 Big-1000 Support 2 VBR-300 3 NT4x300 4 PKG-1000

1

2

3

4

PRODUCT PORTFOLIO

1 ECP-2000

2 CRT-50

3 NT4X250S

4 RC-400

5 CRT-100

6 PLT-400

7 Filter Unit 12

8 Humidification Kit

9 Iron Remover

Compact Line with Pellet Mill PLT-400

1

2 3

4

5

6

7

8

9

LxPxH: 8,5x4,15x3,5 m

PRODUCT PORTFOLIO

1 ECP-2000 L

2 CRT-25

3 CRT-200

4 PLT-400

5 Filter Unit 12

6 Humidification Kit

Super-Compact Line with Pellet Mill PLT-400

1

2

3

4

5

6

LxPxH: 6,5x4,2x3,5 m

PRODUCT PORTFOLIO

1 ECP-2000 8 RPL-1000

2 CRT-50 9 VBR-300

3 NT 4x250S 10 NT 4x300 ET

4 RC-400 11 Big100 Support

5 CRT-100 12 Filter Unit 12

6 PLT-800 13 Humidification Kit

7 NT 4x300 ET TM 14 Iron Remover

Compact Line with Pellet Mill PLT-800

1

2

3

4

5

6

7

8

9 10

11

12

13

14

LxPxH: 11,9 x 5,7 x 3,5 m

PRODUCT PORTFOLIO

1 ECP-2000 L 7 VBR-300

2 CRT-25 8 NT 4x300 ET

3 CRT-200 9 Big100 Support

4 PLT-800 10 Filter Unit 12

5 NT 4x300 ET TM 11 Humidification Kit

6 RPL-1000


1

2

3

4

5

6

7 8

9

10

11

LxPxH: 9,9 x 5,7 x 3,5 m

PRODUCT PORTFOLIO

1 ECP-2000 L 7 VBR-300

2 CRT-25 8 NT 4x300 ET

3 CRT-200 9 Big100 Support

4 PLT-1000 10 Filter Unit 12


6 RPL-1000


1

2

3

4 5

6

7

8

9

10

11

LxPxH: 10 x5,7 x 3,5 m

PRODUCT PORTFOLIO

1 ECP-3000 10 VBR-300

2 CRT-50 11 NT 4x300 ET

3 NT 4x250S 12 Big 100 Support

4 RC-1000 13 Filter Unit 32

5 CRT-100 14 Iron Remover

6 Modified Kit CRT-100 15 Dust Recovery Kit

7 PLT-1000 16 Dust Recovery Pipe Kit


9 RPL-1000

Complete Line with Pellet Mill PLT-1000

1

2

3

4

5

7

8

9

10

11

12

13

13

6

14

15

16 17

LxPxH: 12,5 x 7,5 x 4 m

PRODUCT PORTFOLIO

1 ECP-3000 L 9 NT 4x300 ET

2 RC-1000 10 Big 1000 Support

3 CRT-100 (x2) 11 Filter Unit 48 (x2)

4 Modified Kit CRT-100 (x2) 12 Dust Recovery Pipe Kit (x2)

5 PLT-1000 (x2) 13 Dust Recovery Kit (x2)


7 RPL-2000 15 Iron remover

8 VBR-300

Double Line with Pellet Mill PLT-1000

1

2

3

4

5

6

7

8

9

10

11

12 13

14

15

LxPxH: 17 x 6,5 x 4 m

PRODUCT PORTFOLIO

1 ECP-3000 L 10 Big 1000 Support

2 RC-1000 11 VBR-300

3 CRT-100 (x2) 12 NT 4x300 ET TM

4 Modified KitCRT-100 (x2) 13 PKG-1000

5 PLT-1000 (x2) 14 Filter Unit 48 (x2)

6 NT 5x400 ET TM 15 Dust Recovery Kit (x2)

7 RPL-2000 16 Dust Recovery Pipe Kit (x2)

8 VBR-300 17 Humidification Kit

9 NT 6x300 ET 18 Iron Remover

1

2 3

4

5

6

7

8

9

10

11 12

13

14

15

16

Double Line with Pellet Mill PLT-1000 and Bagging Station

17

18

LxPxH: 17,5 x 9 x 4 m

PRODUCT PORTFOLIO

Total Dimensions

Compact Line with PLT-400

Compact Line with PLT-800

PRODUCT PORTFOLIO

Super-Compact Line with PLT-400

Super-Compact Line with PLT-800

INTRODUCTION

MODULE 1

Object and limits

Raw materials

Heating value

Overview of current laws and regulations on pellet

Overview of emissions

MODULE 2

Technical notions on materials and dies

Die compression, optimization

Water and soil improver dosing

MODULE 3

Exploded views

Maintenance

The importance of lubrication system

PELLET PRODUCTION LINE

MODULE 4

Operations on the machine

Protections on the machine

Switching on and off sequence

Vacuum testing

MODULE 5

Production test

Compression optimization and machine adjustments

MODULE 6

Die replacement

Central bearing replacement (theory)

Roller bearings replacement

Bolts and pins check

MODULE 7

Supervised production with process management by new conductors

DRYER

MODULE 8

Safety on the machines

Dryer controls adjustment

Management and cleaning of hot air generator

Test on material and adjustments

“PELLET ACCADEMY” Programme

The "Pellet Academy" is a training course for

operators specialized in the management of

pellet production lines.

The training aims to provide participants

knowledge about areas strictly connected to

the production of pellets such as: main notions

of solid compression dynamics, behaviour and

yield of the various essences, hints to the most

common standards, operation and

maintenance of specific machinery and reading

of their exploded views.

At the end of the course all participants will

receive a certificate of participation.

The training course will be held at our

company and it twill last 32 hours.

On the side you will find the programme of the

course.

Smartwood S.r.l.

Via Ezio Giraudo, 10

12020 Villafalletto (CN)

Tel.: +39(0) 171 910 010

E-mail: [email protected]

Web: https://www.smartwoodsrl.com

VAT: IT03662860042

m a d e i n i t a l y - smartwood s.r.l...• livestock manure, poultry manure, etc. ... • feed...

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