lysaghtspandekdec2013
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SPANDEK DESIGN & INSTALLATION GUIDE
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Lysaght Spandek
700 mm cover
24 mm
Underlap Overlap BMT kg/m kg/m2 m2/tZINCALUME steel 0.42 3.26 4.66 215COLORBOND steel 0.42 3.32 4.74 211ZINCALUME steel 0.48 3.70 5.29 189COLORBOND steel 0.48 3.76 5.37 186
(mm)Masses
LYSAGHT SPANDEK is a contemporary-looking, trapezoidal profile which is ideal where a stronger, bolder,more modern corrugated appearance is required.
SPANDEK was originally designed as a strong attractive roofing material for industrial and commercialconstruction - however SPANDEK has proved equally popular for homes and public buildings, underlining
its versatility and pleasing appearance. SPANDEK combines strength with lightness, rigidity and economy.
Material specifications Next gene ati n ZINCALUME aluminium/zinc/
magnesium all c ate steel c mplies wit AS1397:2011G550, AM125 (550 MPa minimum iel st ess, 125 g/m 2 minimum c ating mass)
CoLorboNd is p epainte steel f exte i ngan walling. It is t e m st wi el use . T e paintingc mplies wit AS/NZS 2728:2013 an t e steel ase isan aluminium/zinc all -c ate steel c mpl ing wit AS1397:2011. Minimum iel st engt s a e G550 (550MPa),
G300 (300MPa) epen ing n p file. Minimumc ating mass is AM100 (100g/m 2 )
CoLorboNd METALLIC is p epainte steel f supe iaest etic qualities ispla ing a metallic s een.
CoLorboNd
ULTrA is p epainte steel f seve ec astal in ust ial envi nments (gene all wit in a ut100-200 met es f t e s u ce). T e painting c mplies witAS/NZS 2728:2013 an t e steel ase is an aluminium/zinc all -c ate steel c mpl ing wit AS 1397:2011.Minimum c ating mass is AM150 (150g/m 2 )
CoLorboNd Stainless is a p e-painte steel an is usef seve e an c astal envi nments. T e painting c mplieswit AS/NZS 2728:2013 an t e steel ase is a stainlesssteel c mpl ing wit AISI/ASTM T pe 430; UNS N .S43000.
ColoursSPANdEk is availa le in an att active ange f c l u s inCoLorboNd fact p e-painte steel an in unpainteZINCALUME aluminium/zinc/magnesium all c atesteel.
Stan a CoLorboNd steel is availa le in a full ange fc ntemp a c l u s suita le f all uil ing p jects.
COLORBOND steel with THERMATECH technology ThErMATECh s la eflectance tec n l g is n w inclu ein t e stan a CoLorboNd steel palette. CoLorboNd steel wit ThErMATECh tec n l g eflects m e f t esuns eat, all wing t fs an uil ings sta c lein summe . In m e ate t t climates, c mpa e t
fing mate ials f simila c l u wit l w s la eflectance,CoLorboNd steel wit ThErMATECh can e uce annualc ling an ene g c nsumpti n up t 20%.
Lengths S eets a e supplie cust m cut.
Tolerances
Lengt : + 0mm, 15mm,Wi t : + 4mm, 4mm
Maximum Support SpacingsT e maximum ec mmen e supp t spacings a e ase
n testing in acc ance wit AS1562.1-1992, AS4040.1-1992 an AS4040.2-1992.
r f spans c nsi e t esistance t win p essu e anlig t f t affic (t affic a ising f m inci ental maintenance).Wall spans c nsi e esistance t win p essu e nl .
T e p essu e c nsi e e is ase n uil ings up t 10mig in regi n b, Te ain Categ 3, Ms=0.85, M i=1.0,
Mt=1.0 wit t e f ll wing assumpti ns ma e:
Roofs:Cpi=+0.20, C pe =-0.90, k l=2.0 f single an en spans,k l=1.5 f inte nal spans.
Walls:Cpi=+0.20, C pe =-0.65, k l=2.0 f single spans, k l=1.5 finte nal spans.
T ese spacings ma va se vicea ilit an st engt limitstates f pa ticula p jects.
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Maximum roof lengths for drainagemeasured from ridge to gutter (m)Penet ati ns will alte t e w f wate n a f.F assistance in esign f fs wit penet ati ns,please see a vice f m u inf mati n line.
As wit an l w sl pe f, pa ticula ca e must eta en w en setting t e supp ts t p event p n ing.F f sl pes wn t 2 , a num e f p visi nsan etails will nee t e a e e t . Please call
u nea est Se vice Cent e f a vice.
Limit states wind pressuresSPANdEk e s t e full ene ts f t e latest met s fm elling win p essu es. T e Win P essu e capacitta le is ete mine full scale tests c n ucte atblueSc pe L sag ts NATA- egiste e testing la at ,using t e i ect p essu e-testing ig.
Testing was c n ucte in acc ance wit AS 1562.1:1992design an Installati n f S eet r f an Wall Cla ingMetal, an AS 4040.2:1992 resistance t Win P essu e fN n-c cl nic regi ns.
T e p essu e capacities f se vice-a ilit a e ase na e ecti n limit f (span/120) + (maximum fastenepitc /30).
T e p essu e capacities f st engt ave een ete mine testing t e cla ing t failu e (ultimate capacit ). T ese
p essu es a e applica le w en t e cla ing is xe t aminimum f 1.0mm, G550 steel.
F mate ial less t an 1.0mm t ic , see a vice f m uinf mati n line.
Safety, storage and handlinghan ling Safet - LySAGhT p uct ma e s a p an
eav .
It is ec mmen e t at eav - ut cut esistant gl ves anapp p iate manual an ling tec niques a lifting plan euse w en an ling mate ial.
keep t e p uct an clea f t e g un . If stac e un le p uct ec mes wet, sepa ate it, wipe it wit a
clean cl t t t ug l .
LYSAGHT SPANDEK: Limit State wind pressure capacities (kPa)
E S
I S
E S Sing le s
Spacing denitionsES = End spanIS = Internal spanO = Overhang
I S
O
O
Step
97
65
49
39
32
24
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Installation
Laying procedureF maximum weat e -tig tness, sta t la ing s eets f mt e en f t e uil ing t at will e in t e lee f t e w st-anticipate p evailing weat e .
It is muc easie an safe t tu n s eets n t e g un t an upn t e f.
bef e lifting s eets n t t e f, c ec t at t e a e t ec ect wa up an t e ve lapping si e is t wa s t e e ge ft e f f m w ic installati n will sta t.
Place un les f s eets ve nea fi m supp ts, n t at mispan f f mem e s.
Fastening sheets to supports
SPANdEk is pie ce-fixe t tim e steel supp ts. T ismeans t at fastene sc ews pass t ug t e s eeting.
y u can place sc ews f SPANdEk t ug t e c ests in t evalle s. T maximise wate tig tness, alwa s place f sc ewst ug t e c ests. F walling, u ma use eit e c est- valle -fixing.
Alwa s ive t e sc ews pe pen icula t t e s eeting, an int e cent e f t e c ugati n i .
d nt place fastene s less t an 25mm f m t e en s f s eets.
Prevailing weather Direction of laying
Sheet 1Sheet 2Sheet 3
Walking on roofs
Alwa s wal n nea t e afte s. Gene all , eep uweig t evenl ist i ute ve t e s les f t feet t av ic ncent ating u weig t n eit e eels t es. Alwa s weasm t s ft-s le s es; av i i e s les t at pic up an
l small st nes, swa f an t e jects
Adverse conditions
If t is p uct is t e use in ma ine, seve e in ust ial, unusuall c sive envi nments, as f a vice f m uinf mati n line.
Metal & timber compatibility Lea , c ppe , a e steel an g een s me c emicall -t eatetim e s a e n t c mpati le wit t is p uct; t us nt all wan c ntact f t e p uct wit t se mate ials, n isc a ge
f ainwate f m t em nt t e p uct. If t e e a e u tsa ut t e c mpati ilit f p ucts eing use , as f a vicef m u inf mati n line.
Cutting
F cutting t in metal n site, we ec mmen a ci culasaw wit a metal-cutting la e ecause it p uces fewe
amaging t metal pa ticles an leaves less esultant ut an a ca un um isc.
Cut mate ials ve t e g un an n t ve t e mate ials.
Sweep all metallic swa f an t e e is f m f a eas angutte s at t e en f eac a an at t e c mpleti n f t einstallati n. Failu e t s can lea t su face staining w ent e metal pa ticles ust.
han le mate ials ca efull t av i amage: nt agmate ials ve ug su faces eac t e ; nt ag t ls
ve mate ial; p tect f m swa f.
Maintenanceoptimum p uct life will e ac ieve if all exte nal su facesa e was e egula l . A eas n t cleane natu al ainfall(suc as t e t ps f walls s elte e eaves) s ul ewas e wn eve six m nt s.
Sheet-ends on low slopesW en SPANdEk is lai n sl pes f 5 eg ees less, cut act e c ne f t e un e -s eet, at t e wn ill en f t e s eet,t l c capilla acti n.
Non-cyclonic areasT e inf mati n in t is c u e is suita le f use nl in a easw e e a t pical c cl ne is unli el t ccu as efine in AS1170.2:2011.
F inf mati n n t e use f LySAGhT p ucts in c cl nicc n iti ns, efe t t e C cl nic A ea design Manual w icis availa le inging Steel di ect n 1800 641 417 n uwe site: www.l sag t.c m.
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S
S
Crest: 3 fasteners
Crest: 4 fasteners
Valley: 3 fasteners
Valley: 4 fasteners
Fasteners per sheet per support. Most common practice is: 3 fasteners for internal spans and 4 fasteners for single and end spans.S = Side-lap
Valley xing for walls only
Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber Single & lapped steel thickness Single thickness steel Total lapped thickness of Hardwood So wood 0.55 up to 1.0mm BMT 1.0mm BMT up to 3.0mm BMT 1.0mm BMT up to 3.8mm BMT J1-J3 J4
Crest RoofZips M6-11x50 12-14x45, Metal Teks HG, HH 12-14x45, Metal Teks HG, HH 12-11x65, Type 17 HG, HH 12-11x65, Type 17 HG, HHFixed or or or AutoTeks M5.5-14x50 AutoTeks M5.5-14x50 RoofZips M6-11x65
10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HHPan or or M5-16x25 Designer Head M5-16x25 Designer HeadFixed M5-16x25 Designer Head M5-16x25 Designer Head or 12-11x25, Type 17, HH or 12-11x25, Type 17, HH or RoofZips M6-11x25 RoofZips M6-11x25
Side laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet 4.8mm aluminium
Fasteners without Insulation
Notes: 1] For other steel thicknesses not specied please seek advice from screw manufacturer.2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip3] Care is required during installation to prevent stripping of thin material. (Single ply.)4] Screw specication as above or equivalent fastener.
5] All screws with EPDM sealing washer.
Side-lapsT e e ge f SPANdEk wit t e anti-capilla g ve isalwa s t e un e lap (see figu es n t is page an npage 2). It is gene all c nsi e e g p actice t usefastene s al ng si e-laps weve , w en cla ing issupp te as in icate in Maximum Supp t Spacings,si e-lap fastene s a e n t usuall nee e f st engt .
End lappingEn -laps a e n t usuall necessa ecause SPANdEk isavaila le in l ng lengt s.
If u want en -laps, see a vice f m u inf mati nline n t e sequence f la ing an t e am unt f ve lap.
Ends of sheetsIt is usual t all w f s eets t ve lap int gutte s
a ut 50mm. Please efe t t e LySAGhT r fing& Walling Installati n Manual f t e app p iate ent eatment f t e s eets.
Sealed joints
F seale j ints use sc ews ivets an neut al-cu e silic ne sealant an e as suita le f use witgalvanise ZINCALUME steel.
Approx. 5mmCut back corner and rib
Approx.
5mm
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Product Descriptions
All esc ipti ns, speci cati ns, illust ati ns, awings,ata, imensi ns an weig ts c ntaine in t is catal gue,
all tec nical lite atu e an we sites c ntaining inf mati nf m LySAGhT a e app ximati ns nl .
T e a e inten e L sag t t e a gene al esc ipti nf inf mati n an i enti cati n pu p ses an n tc eate a sale esc ipti n. L sag t ese ves t e ig t at
an time t :(a) suppl G s wit suc min m i cati ns f m its
awings an speci cati ns as it sees t; an
( ) alte speci cati ns s wn in its p m ti nal lite atu et e ect c anges ma e a e t e ate f sucpu licati n.
Disclaimer, warranties and limitation of liability
T is pu licati n is inten e t e an ai f all t a esan p fessi nals inv lve wit specif ing an installingLySAGhT p ucts an n t t e a su stitute fp fessi nal ju gement.
Te ms an c n iti ns f sale availa le at l cal L sag t salesffices.
Except t t e extent t w ic lia ilit ma n t lawfulle exclu e limite , blueSc pe Steel Limite will n te un e incu an lia ilit t u f an i ect
in i ect l ss amage (inclu ing, wit ut limitati n,c nsequential l ss amage suc as l ss f p fit anticipate p fit, l ss f use, amage t g will anl ss ue t ela ) weve cause (inclu ing, wit utlimitati n, eac f c nt act, negligence an / eac fstatute), w ic u ma suffe incu in c nnecti n witt is pu licati n.
C p ig t blueSc pe Steel Limite 2 decem e , 2013
www.lysaght.comTechnical enquiries: [email protected]
or call 1800 641417LySAGhT , SPANdEk , ThErMATECh , CoLorboNd & ZINCALUME a e egiste e t a ema s f blueSc pe Steel Limite , AbN 16 000 011 058.r fZips is a egiste e t a ema f ITW buil ex. T e LySAGhT ange fp ucts is exclusivel ma e f blueSc pe Steel Limite t a ing as L sag t.digital d wnl a 2/12/13
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