lubrication pump pmp - smøreteknikk · no_pmp_ eng 4-2013 lubrication pump pmp operating...

Lubrication pump PMP

Operating Instruction

TriboTec spol. s r.o.

Košuličova 4 www.tribotec.cz, [email protected]

619 00 Brno tel: +420 543 425 611

Czech Republic

page 1 of 23 NO_PMP_ ENG 4-2013

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Lubricat ion pump PMP

Opera t i ng Ins t ruc t i on





619 00 Brno tel: +420 543 425 611

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CONTENT 1 APPLICATION ................................................................................................................................. 3

2 DESCRIPTION ................................................................................................................................ 3

3 OPERATION .................................................................................................................................... 5

4 TECHNICAL DATA .......................................................................................................................... 6

5 IDENTIFICATION CODE OF LUBRICATION PUMP PMP ............................................................. 7

6 LUBRICATION PUMP PMP – FOR GREASE ................................................................................ 8

7 LUBRICATION PUMP PMP – FOR OIL .......................................................................................... 9

8 LUBRICATION PUMP PMP – FOR GREASE, OIL WITH GSM MODUL ..................................... 10

9 INSTALLATION, SERVICE AND MAINTENANCE ....................................................................... 11

10 WIRING DIAGRAM.................................................................................................................... 11

10.1 CONNECTOR – SUPPLY VOLTAGE ................................................................................... 11

10.2 CONNECTOR - ALARM ........................................................................................................ 12

10.3 CONNECTOR – CYCLES READER ..................................................................................... 12

10.4 CONNECTOR – EXTERNAL ADDITIONAL LUBRICATION ................................................ 12

11 SETTING OF LUBRICANT DOSE REGULATION UNIT .......................................................... 13

12 BASIC SETTING ....................................................................................................................... 14

13 NUMBER OF SENSORS SETTINGS ....................................................................................... 14

14 CONTROL TIMER PROGRAMMING ........................................................................................ 15

14.1 LUBRICATION TIME – PAUSE TIME ................................................................................... 15

14.2 NUMBER OF CYCLES – PAUSE TIME ................................................................................ 15

15 GSM MODULE .......................................................................................................................... 16

15.1 DESCRIPTION ...................................................................................................................... 16

15.2 BEFORE ASSEMBLING ....................................................................................................... 17

15.3 PROGRAMMING ................................................................................................................... 17

15.4 ASSEMBLY AND START-UP ................................................................................................ 17

15.5 TECHNICAL PARAMETERS ................................................................................................ 17

16 LUBRICATION PUMP ACCESSORIES .................................................................................... 18

17 FAILURE REPORTS AND THEIR ELIMINATION .................................................................... 22

17.1 A LIST OF MOST FREQUENT FAILURES ........................................................................... 22





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1 APPLICATION

The PMP lubrication pump is used as a pressure lubricant source for central lubricating systems with

progressive distributor types BVA, PRA and PRB, for permanent, regular lubrication of various

machines and equipment. Furthermore, they can be applied as a pressure source for central

lubrication of mobile machines and equipment, mainly for the chassis of lorries, buses, trolley-buses,

semi-trailers, trailers, building machines, agriculture and forestry equipment. PMP lubrication pumps

are recommended for use in small to medium size lubrication circuits with up to 100 lubricated points.

With respect to a variable number of outlets, from 1 to 3, the lubrication pumps of the PMP series may

be also used as a direct source of pressure lubricant (multi-outlet lubrication pump).

The PMP lubrication pumps are supplied in both oil and grease versions with a variant lubricant tank

volume of 2, 4, 6 or 8 litres with tanks made of organic glass, and also 6, 8 and 12 litres with metal

tanks. The number of outlets is selectable from of 1 to 3. Nominal doses can be adjusted from 0,8 to

3.8 cm3/min or fix dose (2.5 and 3.5 cm

3/min). The working units are optionally supplied with safety

(by-pass) valve and pressure gauge.

Electric motor is supplied in version 12V DC and 24V DC, with protection to IP 65. Supply voltage of

the lubrication pump is selectable 12V DC, 24V DC, 115V AC and 230V AC, with a built-in toroidal

transformer whose output voltage after rectification is 24V DC - 2.7 A. Upon customer’s request, the

PMP lubrication pumps can be supplied without a control automatic system or equipped with a built-in

control automatic system, controlling the operation of the lubrication pump and the entire lubrication

circuit with progressive distributors.

The control automatic system is supplied by default in a version for connecting a single contactless

sensor (on the progressive distributor), or alternatively in a version for connecting up to three

contactless sensors at the same time, allowing to control the operation of up to three mutually

independent lines of a lubrication circuit with progressive distributors. The control display of the

automatic system can be protected by a strong cover from organic glass.

The lubrication pump can also be equipped with external (remote) triggering of the additional

lubrication cycle, i.e. a manually entered command to perform one lubrication system in addition to the

set operation programme.

For applications requiring on-line monitoring of operation of a lubrication circuit (or multiple circuits),

the lubrication pump is supplied in a version with a programmable GSM module which communicates

with user’s mobile phone using SMS. The messages sent include messages about reaching the

minimum lubrication level in the lubrication pump tank, error messages from lubrication checks

performed by the contactless sensor (with reporting sensor identification, i.e. identification of the

lubrication circuit line), information about motohours worked, and notification about supply voltage

failure (after voltage restoration).

2 DESCRIPTION

The main part of the lubrication pump is the pump body from aluminium alloy and a cam mechanism

that allows fitting the lubrication pump with 1 to 3 dosing units. Each dosing unit has one outlet with

G1/4“ female thread for an outlet threaded joint for a pipe with 6, 8 or 10 mm external diameter. A

lidded lubrication tank is placed vertically on the pump body. For better grease pumping, the tanks are

fitted with a scraper blade. The cam mechanism electromotor is located in the lower part of the pump

body and it is protected by a casing that includes in the front side a plastic control panel with a display

and electronics of the control unit for automatic operation of the lubrication pump and lubrication circuit

with progressive distributors. The left side of the casing can be equipped with up to four connectors.





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The connector labelled POWER is designed to lead the supply voltage of 24V DC (12V DC, 115V AC,

230V AC). The ALARM connector is designed as the output for signalling the minimum level and for

the E1, E2, E3 alarm – cycle sensor control. The CYCLE connector is designed for connecting the

contactless sensor of the progressive distributor. In the lubrication pump version for connecting

multiple contactless sensors, the CYCLE connector is an 8-pin version and looks different. The

EXTERNAL connector, is designed for connecting the external button of additional lubrication. Under

the supply connector (POWER) there is a fuse case with a T 2.5A fuse for all voltages. In design of

more sensors there is a covered 3-way switch, made for switching the number of sensors

A lubricating nipple for lubricant filling is located at the front of the pump body. For stationary

application of the lubrication pump, a G1/4“ tapped hole of the lubricating nipple for direct connection

can be used for permanent remote lubricant filling. The body is fitted in the rear with a block with two

holes for M8 bolts for attaching the pump to the side of a machine or device.

The control panel of compactly built-in control automatic system with a display is equipped with

buttons, LED indicators and a double seven-segment LED display.

1. The START/ENT button is designed for starting the lubrication pump in the

additionallubrication cycle. In the mode for setting the lubrication operation and pause times, it

is used for the transition to time value entry mode. At the next push, the set time values are

saved in memory and the programme returns to the value setting selection mode.

2. The STOP/ESC button is used to interrupt the lubrication cycle, to reset the time settings

without changing these values, and to return from the setting mode to lubrication programme

operation. The button is also used to reset the alarm function (resetting the red light signalling

the minimum level and the E1 E2, E3alarm signalling not achieving the required number of

cycles).

3. The "opposing arrows" selection buttons are used to change to the value-browsing mode and

to change these values.

4. The operation LED indicator "sun" signals the mode of lubrication operation time or the setting

thereof. In the NUMBER OF CYCLES / PAUSE programme and its setting, the control

maximum time is determined for achieving the selected number of cycles.

5. The pause LED indicator "moon" signals the pause mode or the setting thereof.

6. The cycle LED indicator "arrow" signals that the device runs in the NUMBER OF

CYCLES/PAUSE programme.

7. The hours LED indicator "hour" signals the hours set or being set.

8. The minutes LED indicator "min" signals the minutes set or being set.

9. The seconds LED indicator "sec" signals the seconds set or being set.

10. The alarm LED indicator "drop" signals lack of lubricant in the tank.

11. The LED display shows the time values set or being set, the number of cycles and the alarm

symbol – E1 E2, E3.


Košuličova 4 www.tribot

619 00 Brno tel: +420

Czech Republic

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Pic. No. 1 Keyboard of contro

The control automatic system is

lubrication cycle course and the se

electric power source. After the po

the programme continues from

meaningless (outside the valid val

voltage oscillation may occur, ca

meaningless values). This conditi

values are reread from memory.

3 OPERATION

The lubrication pump works on t

mechanism that controls the pisto

piston is drawn out of the pumpin

unit's operation cylinder; when

follows; when it is drawn in, lubric

lubrication pump's outlet. As the c

grease from the tank wall and mo

the lubrication pump operation.

The control unit electronics contro

programme is set automatically ac

panel a specific value of the lubric

circuit with progressive distributors

1

4

5

6

3 10

11

Lubrication pump


.tribotec.cz, [email protected]

543 425 611

NO_PMP_ ENG

ontrol unit

m is provided with read-only memory that stores inf

the set time values even after disconnecting the lubric

he power supply is restored, the stored values are rea

from the point of interruption. If the respective va

lid values range), it is reset automatically. When the d

ur, causing the control unit programme to "hang" (

ondition is repaired after max. 2 seconds by autom

on the principle of a piston pump. The electromoto

pistons of pumping units in a direct reciprocating mo

umping unit into the pump body, there ensues negat

en it is fully drawn out, the suction duct opens an

lubricant is pressed out and proceeds through a non

the central shaft and cam rotate, the scraper blade ro

d moving it to the suction zone. Its movement allows

ontrol the pump operation in two independent program

ally according to connection type. The operator sets on

lubrication and pause times and the number of cycle

butors.

1. START/ENTbu

2. STOP/ESCbu

3. Choicebutton

4. LED operation

5. LED pauseind

6. LED cycleind

7. LED hourindi

8. LED minutein

9. LED second i

10. LED MIN. leve

11. Display

7

8

9

2

3

mp PMP

page 5 of 23 ENG 4-2013

es information about the

lubrication pump from an

re read from memory and

ive value in memory is

the device is turned on,

ang" (the display shows

utomatic reset and time

romotor powers the cam

ng movement. When the

negative pressure in the

ns and the suction itself

a non-return valve to the

ade rotates too, scraping

llows visual inspection of

rogrammes. The relevant

ets on the plastic control

f cycles of the lubrication

button

button

utton

rationindicator

seindicator

leindicator

rindicator

uteindicator

ond indicator

level alarm indicator





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4 TECHNICAL DATA

Maximum working pressure 350 bar

Operating pressure 280 bar

Nominal fixed dose 2.5; 3.5cm3/min./ outlet

Nominal adjustable dose 0.8 ÷ 3.8 cm3/min./ outlet

Lubricant tank capacity 2; 4; 6; 8 dm3 (organic glass)

6; 8; 12 dm3 (metal)

Pause time setting 1 to 59 min.; 1 min. increment

1 to 99 hours; 1 hour increment

Lubrication time setting 1 to 59 sec.; 1 sec. increment

1 to 99 min.; 1 min. increment

Number of cycles setting 1 to 99

Setting the control time of cycles 1 to 99 min.

Number of cycles readers 0 to 3

Number of outlets 1 to 3

Outlet threaded joint G1/4“, for tube outside dia. 6, 8, 10 mm

Electromotor 24 V DC, 28 W, 1.1 A, IP 65

12 V DC, 28 W, 2.2 A, IP 65

Supply voltage of lubrication pump

24 V DC - 1.1 A; 12 V DC - 2.2 A

115 V AC - 0.26 A, 60 Hz

230 V AC - 0.13 A, 50 Hz

Supply voltage of external signalling max. 30 V - 1 A

Lubricant grease max. NLGI - 2

oil min. 50 mm2 . s-1

Working environment temperature -25 to 80 0C

Weight 5.8 kg (depending on execution)

Table No. 1 Technical data lubrication pump PMP





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5 IDENTIFICATION CODE OF LUBRICATION PUMP PMP

Pic. No. 2 Catalogue page of lubrication pump PMP





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6 LUBRICATION PUMP PMP – FOR GREASE

Pic. No. 3 Lubrication pump PMP – for grease





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7 LUBRICATION PUMP PMP – FOR OIL

Pic.No. 4 Lubrication pump PMP – for oil





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8 LUBRICATION PUMP PMP – FOR GREASE, OIL WITH GSM MODUL

Pic.No. 5 Lubrication pump PMP – GSM module





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9 INSTALLATION, SERVICE AND MAINTENANCE

The lubrication pump is mounted in a horizontal position through two anchor holes with M8 bolts.

Version with grease follower plate can be mounted in any position. A drill template, supplied with the

lubrication pump, makes the mounting easier. All corresponding connectors of the lubrication pump

are connected according to the wiring scheme. The pump tank is filled with a prescribed clean

lubricant through the lubricating nipple or from above, after opening the tank lid (of the metal tank). In

the oil version, the lubrication pump is filled from above through the filling hole with a oil-strainer.

Version with follower plate must be filled by coupling. The lubrication pump may not be refilled with

impure or otherwise debased lubricant. The required lubrication cycle is set on the plastic push-button

panel: 1. lubrication time – pause time or 2. number of cycles – pause time. The pump is switched on

by turning on the switch of the machine or the switch of the utility vehicle's drive and it is observed,

whether it runs smoothly and regularly. The lubricant that remained inside the lubrication pump after

the pressure test as preservative is pumped out. If the lubricant flows from the outlet regularly and

without air bubbles, the outlet is closed by attaching it to the lubrication circuit pipe.

The dose is smoothly regulated independently for each adjustable working unit (outlet) by an

adjustable shaft with a safety nut. Maximum dose is set by manufacturer.

Besides the lubricant refilling in the tank, the lubrication pump requires no other maintenance.

The lubricant has to be refilled particularly if the empty tank red light starts flashing on the

plastic push-button panel.

The control automatics system must not be exposed to mechanic action (impacts, shocks). Cleaning

of the surface maybe performed only when using a soft cloth soaked in a small amount of neutral

detergent. If an organic solvent is used, e.g. petrol, or a detergent on the basis of alcohol, the plastic

maybe damaged. If you identify some damage (breaking, fogging of the door, the smell of burnt

matter, distortion or pulling of the cable from the bushing) an immediate repair is necessary. Repairs

maybe performed only by a person who has a specialised electrical qualification, while it is necessary

to observe all applicable safety standards. It is forbidden to tinker with the machine in any way during

the warranty period (unscrewing the cover, change of the connection etc.) Unauthorized intervention in

the equipment is a sufficient reason to make the quality warranty void.

10 WIRING DIAGRAM

10.1 CONNECTOR – SUPPLY VOLTAGE

Pic.No. 6 Wiring diagram of supply voltage connector 12, 24, 115 a 230V





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10.2 CONNECTOR - ALARM

Pic.No. 7 Wiring diagram of alarm connector

10.3 CONNECTOR – CYCLES READER

A) 1 reader wiring

Pic.No. 8 Wiring diagram of connector for 1 reader

B) 1 to 3 readers wiring

Pic.No. 9 Scheme of connection of more contactless readers

10.4 CONNECTOR – EXTERNAL ADDITIONAL LUBRICATION

Pic.No. 10 Wiring diagram of external additional lubrication connector





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11 SETTING OF LUBRICANT DOSE REGULATION UNIT

Graph No. 1 Process of lubricant dose on a length of screwing off the shaft





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12 BASIC SETTING

Pre-set values from the manufacturer are following:

Maximum dose 2.5; 3.5; 3.8 cm3/ min

Safety valve pressure 300 bar

Lubrication time settings – minutes 1 min

Lubrication time settings– seconds 0 sec

Pause time settings – hours 0 hrs

Pause time settings – minutes 1 min

Number of cycles settings 3 cycles

Time for cycles control settings – alarm „E1“ („E2“, „E3“) 1 min

Table. No. 2 Basic setting of PMP pump

Note. From the manufacturer comes standard adjustable safety valve pressure BZV

13 NUMBER OF SENSORS SETTINGS

This part is intended for a configuration of lubrication pump with more cycles sensors (with 2 or 3

sensors). The control timer is not able to analyse itself the number of connected controlling contactless

sensors. Therefore is necessary to set the number of connected sensors before the first start. Under

the ALARM connector there is a plastic cork (1). This cork is necessary to unscrew by a big and flat

screw-driver. After uncovering this cork a 3-way switch (2) will shown, on which we set the number of

contactless sensors.

Pic No. 11 PMP number of sensors settingPic No.12 Place for 3-way switch

It is possible to set 3 levels on the 3-way switch. These levels correspond with number of sensors.

Each sensor level is shown in a picture No. 13.

Pic.No. 13 Showing the switches of contactless sensors

1

2





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14 CONTROL TIMER PROGRAMMING

14.1 LUBRICATION TIME – PAUSE TIME

This programme is used for circuits with progressive distributors without signalling or with optical

signalling of operation (signalling pin). This connection programme allows you to determine the

lubrication time, i.e. the period of time in which the lubrication pump operates, and the pause time, i.e.

the period of time in which the pump rests.

The scheme of programming is in app. No. 1, page No. 2.

14.2 NUMBER OF CYCLES – PAUSE TIME

This programme is used for circuits with progressive distributors, at least one of which (with a

maximum of three) is equipped with electric operation signalling (contactless sensor). In this

programme, you can determine the pause time, i.e. the period of time in which the pump rests,

similarly to programme no.1. The lubrication time is determined by the optional number of lubrication

cycles (from 1 to 99).

The number of cycles is given by the number of switches of the contactless control sensor located on

one of the progressive distributors. The pump operates continuously until the set number of cycles is

finished. To inspect the lubrication circuit operation, there is also set a maximum time in which the set

number (1 to 99) of switches of the contactless control switch shall be made. If the set number of

switches of the contactless control switch (cycles) is not made in this time period, i.e. any of the

lubrication cycles is not completed, E1, E2, or E3 is displayed on the display based on which sensor

failed to send the electric signal indicating uncompleted lubrication in the cycles programme.

The E1, E2, E3 alarm signalling can also be connected via the ALARM connector on the lubrication

pump body to external light (or sound) signalling.

This E1, E2, E3 alarm signalling operates until the STOP/ESC button is pressed on the control

automatic system panel. If the fault in the lubrication circuit is not removed, the failure will be signalled

again after the following unsuccessful lubrication (pump operation) or after an uncompleted lubrication

cycle.

During this signalling of uncompleted lubrication in the cycles mode, the lubrication pump continues to

operate, lubrication (pump operation) is terminated when the set maximum time for cycles operation is

reached (i.e. the time till E1, E2, E3 alarm), followed by the pause time after which lubrication in the

cycles mode is performed again. If lubrication in the cycles mode fails again (is not completed),

lubrication is again terminated after the set time till E1, E2, E3 alarm (maximum time for cycle

operation), and the lubrication pump switches to a pause again.

The control automatic system is programmed to automatically switch to the NUMBER OF CYCLES –

PAUSE TIME programme when the contactless sensor is connected via the CYCLE connector on the

lubrication pump body.

When the contactless switch is disconnected, the automatic system switches again to the

LUBRICATION TIME – PAUSE TIME programme, and lubrication time is automatically set to the

maximum time for cycles operation, i.e. the time till E1, E2, E3 alarm (set in minutes, 0 seconds). In

this case, if the contactless switch is no longer used, it is recommended to make a new setting,

optimal for the LUBRICATION TIME – PAUSE TIME mode.

For proper functioning in the NUMBER OF CYCLES – PAUSE TIME mode it is necessary to set the

maximum time during which the selected number of cycles (1 to 99) is to be achieved, i.e. the time till

triggering the E1, E2, E3 alarm, so that all lubrication cycles are sure to finish before this set time. This

time till triggering the E1, E2, E3 alarm is recommended to be by about 50 % longer than the time

really necessary for proper operation of all selected lubrication cycles. The real time of lubrication is





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individual for individual lubrication circuits, depending on the lubrication circuit range, number of

progressive distributors, selected piping, total length of piping, lubricant, and operating conditions of

the system. The real time of lubrication (pump operation) must be measured when the lubrication

circuit is installed and put into operation.

All newly selected and read values in the control automatic system’s programme are active only after

the currently running mode, or time, ends, as newly read values.

Alternatively, the lubrication time start can be initiated with the START/ENT button, and when it ends,

the newly set pause time will count down.

If the lubrication pump is equipped with signalling of minimum level of lubricant in the tank, the

lubricant level decrease below the minimum level is signalled on the display of the control automatic

system with a blinking red LED light. Minimum level signalling can be connected via the ALARM

connector on the lubrication pump body to external light (or sound) signalling. This doesn´t apply with

signalling level by ultrasonic switch UB 2000, which has separate connector (only for metal tank 8L

and 12L).This external signal is not interrupted, as opposed to the signalling LED light on the panel.

After refilling the tank with lubricant, the minimum level alarm signalling must be cancelled by pressing

the STOP/ESC button on the automatic system panel (alarm reset).

An additional lubrication cycle can be performed at any time in the pause mode using the START/END

button. The pause time is reset and when the set time of lubrication (programme no. 1) expires, or

when the determined number of cycles is reached (programme no. 2), the set pause time is counted

down again, and the control automatic system continues in the selected programme. It is

recommended to use the additional lubrication cycle after refilling the tank with lubricant, if its level

decreased below the minimum level and the alarm was triggered (minimum level signalling), in case of

repairing the lubrication circuit after the cycles control sensor alarm, or after long-term downtime of the

machine. When needed, additional lubrication can be stopped by pressing the ESC/STOP button

before the contactless switch sends the pulse indicating the completion of the additional lubrication

cycle (programme no. 2).

The scheme of programming is in app. No. 1, page No. 3

15 GSM MODULE

15.1 DESCRIPTION

The GSM module is an extension to the lubricating machine PMP. The module is powered from the

automatic system of the lubrication machine and therefore it can only be used only in combination with

this automatic system. The GSM is a device that immediately signals failure statuses of the lubrication

machine that occur during the operation of the lubrication machine. The list of failure statuses is

described in table 4 on page 22. It is even possible to check the lubrication machine via the GSM

module. This check is carried out by phoning to a phone number of the SIM card. If the lubrication

machine is switched on, the GSM module terminates the incoming phone call and subsequently sends

back an SMS information message about the status of the lubrication machine. The delivered

message includes the name of the lubrication machine, the time of machine lubrication in hours (motor

hours) and an identification number from the manufacturer. The identification number is also depicted

on the back side of the automatic system. The GSM module does not respond to a phone call from

another telephone number.





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15.2 BEFORE ASSEMBLING

Before the GSM module is installed it is necessary to insert the SIM card into a black box. The cover

of the box is attached by four screws. After the screws are removed the SIM card is inserted in the

holder. Make sure to position the SIM card correctly in the holder. The GSM module is not blocked and

therefore it is possible to use a SIM card from any operator. No active PIN code may be on the used

SIM card. The package of the GSM module includes an antenna for direct connecting to the SMA

connector. If installed in a place with a bad signal, it is possible to order an antenna with a cable (order

code 625 900 180 050).

15.3 PROGRAMMING

Programming is performed through a data cable, which is ordered separately (order code 8550538). A

data programming cable is delivered with an installation CD, on which the control software

(PMP_config.exe) is recorded. For programming it is necessary to connect a lubrication machine PMP

by a programming cable from the panel connector GSM to PC over a serial port RS 232 and have the

file PMP_config.exe running. The programming is intuitive and simple. A detailed overview of

programming is given in Annex no. 2. The program enables setting of the phone number for

sending of SMS messages, the own name of the lubrication machine and the number of motor hours.

(Motor hours mean how many hours the electromotor of the machine has been running. This means

the time for which the machine has been lubricated. This information does not count in the time of

pauses). After required parameters have been set and saved the machine is adjusted and ready to be

used.

15.4 ASSEMBLY AND START-UP

The GSM device of the lubrication machine runs independently of the automatic system of the

lubrication machine. The GSM module with a holder is fitted onto two anchoring screws M8. The

holder with the GSM module is inserted between the supporting surface of the lubrication machine and

the fitting (anchoring) surface. After the GSM device has been fitted the cable with a connector is

connected to the panel connector on the cover of the lubrication machine. After the connector is

connected the power feed indicator lamp lights up and the network indicator lamp begins to flash.

When the network indicator lamp lights up it means that the machine has successfully logged in the

mobile network. Each time the GSM module logs in the network (even after power failure) it sends an

SMS information message to the pre-set telephone numbers. If the information message is delivered,

the GSM module is correctly set and fully functional.

15.5 TECHNICAL PARAMETERS

GSM band Dualband - EGSM 900/ GSM 1800

Sending output 2W

Reception sensitivity -105dBm

Antenna 900/1800 MHz, antenna connector SMA

SIM card 3V plug-in

Input connector M12 – 5pin

Table.No. 3 Technical parameters of GSM





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16 LUBRICATION PUMP ACCESSORIES

Pic.No. 14 Lubrication pump PMP accessories - page 1





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17 FAILURE REPORTS AND THEIR ELIMINATION

All malfunctions, failure statuses and information messages that may occur are described in a

systematic manner in Table 4. The table is divided into failures that are depicted on the automatic

system’s display and failures that are depicted in an incoming SMS message in the mobile phone.

Report Showing on display of

lubrication pump PMP

Showing via SMS on

mobile phone

Any impulse given from 1. reader E1

„Err cykle“ Any impulse given from 2. reader E2

Any impulse given from 3. reader E3

Low level of lubricant red „Low Level“

Connection control of a mobile phone with

PMP „Status“

Re-connection of PMP into an electric

power „RESTART“

Table.No.4 Table of failure reports

17.1 A LIST OF MOST FREQUENT FAILURES

The table below includes possible failures, their causes and possible ways how to perform repairs. It is

advisable to use this table when you try to eliminate a failure on your own as a user or as a means of

assistance when trying to identify the failure in contact with the manufacturer.

FAILURE PROBABLE CAUSE POSSIBILITIES HOW TO REPAIR

Lubrication machine is

connected to the electrical

mains but the lubrication

machine does not respond

(the display does not light up,

the motor does not start

revolving)

1. Wrong voltage on

connector clamps Check whether the feeding voltage on

the connector clamps is correct

2. Failure of the circuit

breaker or circuit protector

Switch on circuit breaker, protector

3. Faulty fuse

Change the fuse

No lubricant comes out of the

lubricating working unit

4. Very low level of lubricant

in the tank

Replenish the lubricant

5. Too much air in the

working unit

Loosen the inlet screws (G1/4) of the

working unit so that the lubricant could

come out. Put the lubricant machine to

operation and let it run at least for 30

seconds. Then again re-tighten the inlet

screws.





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FAILURE PROBABLE CAUSE POSSIBILITIES HOW TO REPAIR

The lubrication machine does

not generate pressure

6. Loose regulation piston on

the dosing unit

Re-tightening the screw will increase

the working pressure in the unit

7. Defective dosing unit

Change the working unit

When programming the

automatic system of the

lubrication machine it is not

possible to confirm (save) or

exit (not save) selected values.

8. Microswitch has been

pressed in a wrong way

The green (START/ENT) and red

(STOP/ESC) button has a microswitch

located on the keyboard in the middle.

Therefore it is necessary to press these

two button in the middle of the dividing

line.

The lubrication machine is in

the mode “number of cycles

and times of pause“. The

automatic system reports a

failure of the sensor “E1”

(“E2”, “E3”).

9. Clogged lubricating outlet

(outlets) from the monitored

place (places)

Check whether lubricant comes out

from all outlets of the monitored place

while the machine is running

10. Broken electrical cable from

the sensor

Check the electrical connection

between the sensor and the lubrication

machine

11.Short time has been set for

supervision of time the

lubrication is running

Make sure that the interval for

lubrication supervision is longer by

about a half than the real interval for

lubrication

Prolong the time in the program of the

automatic system

Non-standard depicting on the

display

12.Non-standard situation in the

automatic system

Press STOP /ESC button

Disconnect the machine from electrical

voltage, wait about 1 minute and then

again connect the machine to el.

voltage

The lubrication machine is in

the mode “number of cycles

and times of pause”. While the

lubrication machine runs the

cycles are not counted down

while minutes are (the

operation indicator lamp and

minute indicator lamp shine,

possibly also sec indicator

lamp)

13.Disconnected connector the

number of sensors

Check the connections of the connector

14. Identification of sensors is

connected in a wrong way

Check the wiring chart whether the

identification of sensors has been

connected correctly (figures 8 and 9)

A failure report has appeared

on the display of the

lubrication machine but the

SMS report has not been

delivered

15. Low credit on the phone

card

Check the credit status on the SIM card

16. Choking of data channels

on the receiver of the

telephone operator at the

place of use

The report will be delivered later

17. Low reception of GSM

signal

Order a GSM antenna with an incoming

cable and lead the antenna to a place

with a better reception of the signal

Table .No. 5 The list of errors and their correction


Operating Instruction – Annex no. 1



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Annex no. 1 – page 1/3

1 PMP PROGRAMMING (ABRIDGED VERSION)

The automatic system of the lubrication machine includes two programming modes:

1. LUBRICATION TIME – PAUSE TIME

2. NUMBER OF CYCLES – PAUSE TIME

The initial mode on the switching-on of the lubrication machine is Lubrication time – Pause

time. The transition to the second mode (Number of cycles – Pause time) is automatic. The lubrication

machine can recognize on its own whether the connector of contact-free sensors is connected and

switches over to the second mode.

DESCRIPTION OF THE CONTROL KEYBOARD

NOTICE

When no action is being performed in the programming mode after 10 seconds the automatic

system will automatically switch over to the operation mode without unsaved data.

It is possible to program the PMP lubrication machine only when it is not running (the

electromotor is not revolving). When the machine is running and you aim to start the programming of

the automatic system, press the STOP button. This will interrupt the running of lubrication and the

automatic system will switch over to the pause mode.

DESCRIPTION OF SIGNS

- the indicator lamp is not shining

- the indicator lamp is shining

- the indicator lamp is flashing

1. START/ENT button

2. STOP/ESC button

3. Choice button

4. LED operation indicator

5. LED pause indicator

6. LED cycle indicator

7. LED hour indicator

8. LED minute indicator

9. LED second indicator

10. LED MIN. level alarm indicator

11. Display

7

8

9

2

1

4

5

6

3 3 10

11

Operation status(standby status)

PROGRAMMING OF THE PMP LUBRICATION PUMP IN MODE: OPERATION TIME – PAUSE TIME

The cycles indicator lamp, the

display starts flashing

email: [email protected]

phone: +420 543 425 611

or

Connecting the

machine to the

electrical mains

Setting of the time interval for

pauze in hours(the pause indicator lamp and the minute

indicator lamp are flashing)

The pause indicator lamp and the seconds

indicator lamp light up, the display starts

flashing

The required value is set on the

flashing display

Save the set value

Confirmati

on of the

selection

Does not save the set value

The display

lights up


pauze in minutes(the pause indicator lamp and the minute



pauze in seconds(the pause indicator lamp and the second


Programming status

En

try

into

pro

gra

mm

ing

Exit fro

m

pro

gra

mm

ing

Mode 2 Mode 3 Mode 4 Mode 5

SYMBOLS:

Operating indicator lamp


operation in secounds(the operation indicator lamp and the secounds

idicator lamp are flashing)


lubricating operation

(the operational indicator lamp and the minutes indicator

lamp are flashing)

Mode 1

Annex no. 1 - page 2/3

Confirmati

on of the

selection

Confirmati

on of the

selection

Confirmati

on of the

selection

Confirmati

on of the

selection

The pauze indicator lamp and the minutes


flashing


flashing display

Save the set value

Does not save

the set value

Save the set value



flashing display

The pauze indicator lamp and the hours


flashing

The operating indicator lamp and the minutes


flashing

Save the set value



flashing display

Save

the set valueDoes not save the set value


flashing display

Pauze indicator lamp

Cycle indicator lamp

Low level indicator lamp

Operation status(standby status)

PROGRAMMING OF THE PMP LUBRICATION PUMP IN MODE: NUMBER OF CYCLES – PAUSE TIME

The cycles indicator lamp, the

display starts flashing

email: [email protected]

phone: +420 543 425 611

or

Connecting the

machine to the

electrical mains


pause in hours(the pause idicator lamp and the minutes


The pause indicator lamp and the seconds


flashing


flashing display

Save the set value

Confirmati

on of the

selection


The display

lights up


pause in minutes(the pause indicator lamp and the minute



pause in seconds(the pause indicator lamp and the second


Programming status

En

try in

to

pro

gra

mm

ing

Exit fro

m

pro

gra

mm

ing

Mode 2 Mode 3 Mode 4 Mode 5

SYMBOLS:

Operating indicator lamp

Setting of the number of

lubrication cycles(the cycle indicator lamp is flashing)


lubricating operation

in minutes during which the set number of cycles must

take place (the operational indicator lamp and the minute


Mode 1

Annex no. 1 - page 3/3

Confirmati

on of the

selection

Confirmati

on of the

selection

Confirmati

on of the

selection

Confirmati

on of the

selection

The pause indicator lamp and the minutes


flashing


flashing display

Save the set value

Does not save

the set value

Save the set value



flashing display

The pause indicator lamp and the hours


flashing

The operating indicator lamp and the minutes


flashing

Save the set value



flashing display

Save

the set valueDoes not save the set value


flashing display

Pause indicator lamp

Cycle indicator lamp

Low level indicator lamp


Operating Instruction – Annex no. 2



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Annex no. 2 – page 1/2

PROGRAMMING OF THE GSM MODEM OF THE PMP LUBRICATION MACHINE

Before you start programming the GSM module of the PMP lubrication machine you have to

carry out the following procedure:

1. Before the GSM module is attached to the lubrication machine it is necessary to insert the

SIM card into the black box. The cover of the box is secured by four screws. After the

screws are removed the SIM card is inserted in the holder. Make sure the position of the

SIM card in the holder is correct. The GSM module is not blocked and therefore it is

possible to use a SIM card from any operator. The PIN code on the used SIM card must

not be active.

2. Copy a configuration file PMP_config.exe from the installation CD (or from the website of

Tribotec) into the newly created folder in the computer or laptop.

3. Connect the lubrication machine with the computer or laptop via an RS 232 connector.

The programming cable (figure 1) is connected to the lubrication machine via the

connector of the GSM module (figure 2). First you have to unscrew the connecting cable

of the GSM module and then screw on the connector of the programming cable. The

second end is connected to the RS 232 port.

Figure 1 Programming cable PMP – code:8550538 Figure 2 The place at which the

programming cable is connected

The configuration file has been created in such a way that it is only made of a single file. It is

not necessary to install anything. No further configurations or libraries are necessary. Switching on is

all that it takes.

The program has been designed for the Windows platform.

A detailed description of programming is given in Annex no. 2 – sheet no. 2.

After all parameters have been set disconnect the programming cable from the computer and the lubrication machine.

Insert again the connecting cable of the GSM module.

If you performed all steps correctly you should receive an information SMS message in about a minute on the preset

mobile number that will contain a report of the set data in the configuration program. If this does not happen you can try to

phone the lubrication machine from the given mobile phone. The lubrication machine should terminate your incoming phone call

(hang up) and in a minute or less you should receive the required information SMS message.

PROGRAMMING OF THE PMP LUBRICATION PUMP IN MODE: PROGRAMMING IN GSM MODULE email: [email protected]

phone: +420 543 425 611

Annex no. 2. - page 2/2

Select the port that you have

connected the PMP automatic system

to (it is usually port COM 1)

Step no. 2.

Start up the configuration program

PMP_config.exe. A configuration

window will open up.

Activate the corresponding port for this

appli atio the Ope port utto . The

status Connected to: COMx (x – port

number) will be written in the textual field.

Step no. 3.

Carry out the activation of the PMP control

timer into the configuration mode – this is

achieved by switching off the PMP for more

than 5 seconds.

The keep the “TOP/E“C utto pressed o the PMP and switch on the pump.

In 5 seconds a massage will appear in the

textual field that will confirm the connection

a d tra sfer to the o figuratio ode Config is ON . Transferring to the

configuration mode will also switch off

communication over the GSM modem, if it

was active.

Step no. 4. Usi g the Read config from PMP utto will upload the current configuration and present

it in the textual field.

This uploading is used to check the setting

and can be used at any time during the

process of configuration.

Step no. 5.

You can enter a telephone number in the

telephone number field – the PMP control

timer will communicate via this number.

Set to PMP utto will arr out a e tr into the PMP control timer. A confirmation

that the entry has been made correctly will be

writte i to the te tual field set Phone

Number -> +420543425611

Step no. 6.

Into the field for the PMP name you can enter

the name or number of the PMP unit to

provide for its identification. You can enter 8

symbols in total. Set to PMP utto will carry out an entry into the PMP control timer.

A confirmation that the entry has been made

orre tl will e writte i to the te tual field set Name -> TriboPMP

Step no. 7.

If you want to activate the communication

with the GSM modem you will achieve this by

pressi g Turn ON GSM utto . A

confirmation will be written in the textual

field: GSM modem -> ON .

This will also terminate the configuration

mode of the PMP control timer. After this the

PMP control timer starts communicating with

the GSM modem, this is shown in the textual

field that depicts phone calls of the GSM

modem.

Step no. 8.

Free the port for other applications by

pressi g the Close Port utto . This will be

displayed: Disconnected from:COMx (x –

the port’s u er)

Step no. 9.

Step no. 1.

Close the program by red X

Step no 10.

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