lubricants for plunger lubricating unit

12/16 Operating materials

5.3 Lubricants for plunger lubricating unit

Use exclusively lubricants as given in the table.

Viskosity range of the lubricant : 20- 11 000mm2/s (eSt)

Manufacturer Product Remarks

KIOber METALSTAR PA 72K graphite

KIOber METALSTAR PA 73K graphite

KIOber METALSTAR FE 82K without graphite

GEIGER TRENNEX AUTOMATIC 656 graphite

ACHESON DAG-5250 dilute with water 1 : 5

SCHINDLER KOLBENSCHM I ERSTOFF

GEB 15000.en

©Copyright 1999 Buhler Druckguss AG, CH-9240 Uzwil 15-001 0-000-AAOO

Operating materials 13/16

5.4 Lubricating grease for Buhler die casting machines

Lubricating grease for:

• tie-bar bearings of the fixed platen

• die-mounting surface

• casting height adjustment

Use white multi-purpose lubricating paste (see table below) with high pressure resistance, fretting-corrosion and corrosion-inhibiting properties.

Requirements

• temperature range: -25°C ... .. min. + 125°C

• mineral-oil based

• penetration: Dl N 51804 : approx. 250 x 0.1 mm

• VKA, DIN 51350 : approx. 4200 - 5200 N

Manufacturer Product Temperature range

Gleitmolybdan Schmierstoffe GmbH Gleitmo 810 - 25°C ..... + 125°C

Kluber Altempo Q N B 50 - 30°C ... .. + 150°C

Dow Corning MOLYKOTE OX - 25°C ..... + 125°C

GEB 15000·en

15-001 0-000-AAOO ©Copyright 1999 BOhler Druckguss AG, CH-9240 Uzwil

14/16 Operating materials

5.5 Lubricating grease for electric motors

Lubricating grease for plain and roller bearings at high loads (see table below)

Manufacturer Product

AGIP GR MU/EP 2

ARAL Aralub HLP 2

ASEOL LITEA EP 6 - 077

BP Energrease LS - EP 2

ESSO BEACON EP 2

FUCHS RENOLIT FWA 160

Kluber STABURAGS NBU 8 EP

MOBIL Mobilplex 47

SHELL Alvania EP Grease 2

TEXACO Multifak EP 2

VALVOLINE EP - LB Grease No. 2

GEB 15000·en

© Copyright 1999 Buhler Druckguss AG, CH-9240 Uzwil 15-001 0-000-AAOO

Operating materials 15/16

5.6 Nitrogen N2

General properties

Gaseous nitrogen is colourless, non odorous and tasteless and at equal temperatures, is slightly lighter than air. The volume proportion of nitrogen in the air is approx. 78%. Gaseous nitrogen is not corrosive and non-combustible. Nitrogen is not toxic.

Requirements

Buhler die-casting machines must be run exclusively with class 4.0 purest quality nitrogen.

• 99.99 Vol%

• 50vpm

• approx. 30 vpm

DANGER!

Note

Use exclusively purest quality nitrogen (N2 more than 99.99 vol. %) ! Compressed air and other media are not permitted for gas filling! Under no circumstances use oxygen! Explosion hazard!

In the event that accidents happen due to neglecting of this instruction, the Buhler Druckguss AG reserve the right of recourse to the customer or to litigate against him in case the Buhler Druckguss AG is made liable.

15-001 0-000-AAOO ©Copyright 1999 BOhler Druckguss AG, CH-9240 Uzwil

16/16

5.7

Operating materials

Die spraying agents

CAUTION! Various die-spraying agents contain aggressive additives which may cause damage to the die-casting machines. Furthermore, the water used to mix into the die-spraying agents should meet the quality requirements as stated under Chapter "Energy connections". Water that does not meet these quality standards can, in connection with die-spraying agents, also be a cause for damage to the die-casting machine.

We reject any guarantee claims for damage caused in connection with die spraying agents.

5.8 Disposal of operating materials

Operating materials are harmful to the environment and to health.

~ WARNING! ~ Detrimental to environment and health!

These liquids accumulate in the ground or escape into the atmosphere in form of vapours.

• hydraulic fluids

• lubricants

• spraying agents

Measures to be taken:

• collect fluids in a oil collecting tray and dispose of them in accordance with the local regulations.

• let vapours and smoke escape into the atmosphere only after filtering.

Regulations: observe the local regulations.

© Copyright 1999 Buhler Druckguss AG, CH-9240 Uzwil 15-001 0-000-AAOO

Evolution 1 05 DL Transport 1/12

6 Transport

Contents

6.1 Scope of delivery ................................... .. ......... .. ..................... .. ........... . 3

6.2 Packing .... ... .............................................. .. ..... ................................... .. . 3

6.3 Degree of disassembly ........ ............... ............ ................. ............ .......... 3

6.4 Susceptibility .... .... ........ .... ...... ........ .. ....... ....... ..... ...... .. ............ ... ... ... .... .. 3

6.5 Preparing for transport ........................... ............................................... . 4

6.6 Accidents during transportation ............... ... ........................ .................. . 4

6.7 Storage ........................................................... ....................................... 4

6.8 Weights and points of attachment .................................... ...................... 5

6.9 Instructions for lifting ......................................... ..... ........................... ... .. 5

6.9.1 Machine base .................... .. ... ..... ......... ... .......... ........................ 6

6.9.2 Closing unit ..................................................................... .......... 7

6.9.3 Closing unit with machine base ........................................ .... ..... 8

6.9.4 Drive unit ................................................................................... 9

6.9.5 Injection unit .... ..... ....................................... ... ............ .... .... ...... 1 0

6.9.6 Control cabinet ..... .. .............. ... ........... ........... ......................... . 11

16-9806-000-AA 1 05L ©Copyright 1998 Buhler Druckguss AG, CH-9240 Uzwil

2/12 Transport

Software

Page Maker 6.5

© Copyright 1998 Buhler Druckguss AG, CH-9240 Uzwil

Evolution 1 05 DL

16-9806-000-AA 1 05L

Evolution 105 DL Transport 3/12

6.1 Scope of delivery

The contents of each package as stated on the delivery note, should be checked for completeness upon receipt.

Any damage from transportation or missing parts are to be notified immediately inwriting.

6.2 Packing

Deciding for the kind of packing is also the carrying distance. If not specifically agreed otherwise, the packing is conform to recommendations for packaging. Depending on the place of delivery the machine parts are shipped open or partially packed. The packing material should be disposed of in accordance with the local regulations.

6.3 Degree of disassembly

The degree to which the machine is disassembled for transport depends on the transport provisions, the local conditions and the lifting gear available.

It is aimed at to transport the DCM as much as possible in one piece.

Usually the DCM is taken apart into following sections:

6.4 Susceptibility

During transportation of the DCM or DCI particular care must be taken to avoid damage through force from outside or careless loading or unloading.

Please take notice of the following symbols on the packing.

This side up Fragile Protect against Protect against moisture heat

T T 2 Hand hooks

forbidden Centre of

gravity

:t GEB-11001-00-+

Attach here

16-9806-000-AA 1 05L ©Copyright 1998 Buhler Druckguss AG, CH-9240 Uzwi l

4/12 Transport Evolution 1 05 DL

6.5 Preparing for transport

Before moving or transporting the DCM inside the factory:

• empty the nitrogen system

• empty the hydraulics tanks (closing and injection unit)

• tighten the transport securing bolts.

Transport the DCM according to instructions for lifting.

6.6 Accidents during transportation

In the event of an accident during transport please inform our customer service immediately.

6.7 Storage

Leave the DCM or DCI in its original packing for storage and place it where it is protected against the influence of weather.

If this is not possible the machine or installation sections and boxes should be:

• properly covered

• protected against intensive exposure to sun

• protected against moisture

~ I

I I~ - = !h) II f\-1 u 'rf..

@ - I -.':;;: ""'"---~.

@

II

~ fl:r-

D I J

~ pEB-10625-00 I

I I I I I I I

© Copyright 1998 BOhler Oruckguss AG, CH-9240 Uzwil 16-9806-000-AA 1 05L


6.8 Weights and points of attachment

DANGER! Check the lifting gear for its permissible loading capacity. Standing under suspended loads can be fatal.

Please take the weights and points of attachment from the enclosed instructions for lifting.

6.9 Instructions for lifting

/77777777777777 GEB-1 0627-00

16-9806-000-AA 1 05L ©Copyright 1998 Buhler Druckguss AG, CH-9240 Uzwil


6.9.1 Machine base

3'400 kg

(

4700 X 2350

© Copyright 1998 Buhler Druckguss AG, CH-9240 Uzwil 16-9806-000-AA 1 05L


6.9.2 Closing unit

38'800 kg

4900 X 2450

GEB-10629-00

16-9806-000-AA 1 OSL © Copyright 1998 Buhler Druckguss AG, CH-9240 Uzwil

8/12 Transport

6.9.3 Closing unit with machine base

42'200 kg

4900 X 2350

Transport securing


Evolution 1 05 DL

0 0 0'> C\J

16-9806-000-AA 1 05L

Evolution 1 05 DL

6.9.4 Drive unit

16-9806-000-AA 1 OSL

2650

Attachment points

Transport

I.() N 0'>

0 0 0 0 I.() ro T"" T""

9/12

©Copyright 1998 BOhler Druckguss AG, CH-9240 Uzwil

10/12 Transport

6.9.5 Injection unit

7000 kg

Transport securing

3726 mm


Evolution 1 05 DL

E E lO (\J (\J (Y)

E E lO lO ,T"""

GEB-1 0620-00

16-9806-000-AA 1 05L

Preparations for setting into operation 1/6

7 Preparations for setting into operation

Contents

7.1 Objectives .............................................................. ........ .... .................... 3

7.2 Organisational measures ....... ................................................................ 3

7.3 Training .................................................................................................. 4

7.4 Production planning .. .... ...... ......... ... ..... .................................. ... ....... ... ... 4

7.5 Quality assurance .... .. .. ............ .......................... ... .......... .. ... .................. 4

7.6 Calling for a delegation .......... ..... ... ..... .. ................ ............... ...... ... .... ..... 5

7.7 Enclosures ...... ................ ... .. .. ...... .. .......................................... ........... ... 5

17 -9906-000-AAOO ©Copyright 1999 Buhler Druckguss AG, CH-9240 Uzwil

Preparations for setting into operation 3/6

7.1 Objectives

• On-schedule completion of all preparation work

• Technically correct completion of all preparation work

• Cost-saving start-up

• Early production start

7.2 Organisational measures

While the DCM or the DC plant is being erected Buhler specialists should be assisted by following skilled personnel of the customer.

•

•

•

•

Pipe fitters

Welders

Electricians

Fitters or mechanics

as required

as required

as required

as required

Further, unskilled labour should be available for following jobs.

• unpacking the deliveries

• transporting the deliveries

• cleaning the deliveries

Note

If you have commissioned peripheral units directly it is to your own interest to have these units set into operation while a Buhler specialist is present.

• Please coordinate the appointed date with all suppliers !

At the time of setting into operation:

• have your own personnel available

• relieve your personnel from other tasks



Instructed on site will be:

• operators

• machine setters

• maintenance staff

The time required for instruction depends on various factors:

• complexness of the DCM or DC plant

• how well the customer's personnel is informed

• will an interpreter have to be engaged, etc.

Instruction will take between one and several days.

7.3 Training

We recommend to have your personnel trained in Uzwil.

The courses which are offered can be taken from the enclosed brochure.

7.4 Production planning

For a fully automatic DC plant an extended optimization phase will have to be taken into account.

The scheduled production output will not be achieved during the optimization phase.

7.5 Quality assurance

If quality demands are set for the casting you must provide the necessary infrastructure for quality control.

©Copyright 1999 Buhler Druckguss AG, CH-9240 Uzwil 17 -9906-000-AAOO

Preparations for setting into operation 516

7.6 Calling for a delegation

For any questions concerning preparation work please consult the competent customer service.

When the preparatory work as described in Manual 1, is completed please notify us accordingly with the enclosed fax I letter.

A delegation for setting into operation of the DCM or DC plant does not take place before we have received:

• checklist : Technical data/working materials

• checklist : Preparation of site of erection

• checklist : Energy connections

• fax I letter : Request for delegation

Note

Costs and expenses ensuing from preparatory work not being completed on schedule will be charged to the customers !

7. 7 Enclosures

Fax I letter Request for delegation

Brochure Program of training courses


Sender:

Delegation request

Date: .... .. ...... .. .. .. ......... .......... ... .

Buhler AG

att. 003 SeNice department

CH - 9240 Uzwil

FAX No.: Switzerland I 71 955 25 88

The preparations have been completed according to Manual 1.

Please would Buhler company inform us on the date of machine start-up.

We opt for machine start-up on: .. ...... .. ...... ..... ........ .............. .

With kind regards

Enclosures: Check lists

GEB-17003-en 18.04.96 page 1/1

lubricants for plunger lubricating unit

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