*lp10 data sheet - fayin · fcd4 180 7.0 220 8.7 100 4 18 0.7 ... fm approved approved transmitter...
TRANSCRIPT
DATA SHEET2/5/01
FUNCTIONContinuous level measurement of liquids and solids.Maximum range of 50 meters (165 feet) in liquids (consultfactory for max. range in solids).
TYPICAL USES Continuous level measurement in tanks, vessels, sumps
or pits (liquid) Continuous level measurement in silos, bins, or
hoppers (solids) Remote location applications using battery/solar power
PRIMARY AREAS OF APPLICATIONLIQUIDS: Sewage and Wastewater - Wet well pump control… Sewage treatment Plant - All applications… Food - Corn syrup, chocolate, fructose, soybean oil... Paper - Pulp, lime mud, starch slurry, tall oil... Mining - Acid, slurry, water, caustics, chemicals... Power - Lime slurry, make-up water, fly ash slurry... Chemicals - Slurries, resins, effluent, chemicals...
SOLIDS: Mining – Copper, coal, lime, potash, iron ore, gypsum... Paper – Pulp, wood chip, fly ash, bark, wood dust... Power – Coal, lime, gypsum, fly ash, water treatment.. Food – Corn, wheat, sugar, fish meal, soybeans, flour... Plastics – Polypropylene, ethylena, PVC, polyethylene...
PATENTS PENDING
LOW COST, TWO WIRE LOOP-POWEREDLEVEL MEASURING
LP10Ultrasonic Transmitter with Display
Liquid/Solids Level10 kHz Systems
ELIMINATION OF FALSE ECHOSPanel Mount & Field Mount Transmitter
HART / P.C. Compatability
AUSTRALIAN
MA
NU FA C T U R
ED
DESIGNED
&
Standards Australia Approved
FM
APPROVED
Approved
Replaces
Probes &
Bubblers
CLASS 1 ZONE 0
`INCREASED POWER´
`SMART´
Space50.00m
LP10 `SMART´
DATA SHEET2/5/01PRINCIPLE OF OPERATION
The Hawk LP10 ´SMART` is an ultrasonic level transmitter that ispowered by a 2-wire, 4-20mA DC loop. The 4-20mA loop is an industrystandard control line for most PLC's and Distributive Control Systems.The LP10 ´SMART` is available in an integral configuration (transducerand electronics in an integrated housing) and a remote configuration(bracket mountable electronics separate from flange mountabletransducers).The transmitter draws less than 4mA of current from the supply andemits a sound pulse from the transducer toward the measured product.This sound pulse is reflected from the surface to be measured backto the transducer where the signal, or ECHO, is processed by thetransmitter. This pulse is generated every second, regardless of currentoutput by the transmitter. The time between pulse and echo receptionis processed using the speed of sound (corrected for the ambienttemperature of the application) to calculate the distance measured.Temperature compensation is critical to maintain accuracy since thevariation is usually 0.10% of distance per degree Fahrenheit change0.17% per degree C—seasonal changes can produce wide temperaturevariations.The high sampling rates of the LP10 ´SMART` transmitter producesgreater resolution on rapidly changing process measurementapplications. After every echo is processed, the display is updatedto read feet or meters of space or material and the correspondingoutput is proportionally updated.Upon initial application the transmitter will open a 'window' over theentire span and gradually increase the gain of the amplifier until anecho is received. It will then perform a validation sequence and closethe window around the level. The transmitter will maintain the windowover the echo and ignore signals in front of and behind the valid level.This reduces the chance of false level readings. Periodic interruptions,such as agitators, can be ignored in the validation sequence.The transmitter also employs dynamic gain control. The transmitterwill automatically adjust its gain level to maintain the echo at apredetermined strength. This will allow the amplifier to track the levelwhen intermittent disturbances such as steam, dust, froth or foamoccur in the application.
FEATURES ´SMART` Intrinsic Safe model Eliminates false echo’s Optional Hart Protocol Digital Communications P.C. compatibility 2-wire loop-powered, 12V to 30Vdc supply 4-20 / 20-4mA analog output, proportional -6°C to 60°C (-20°F to140°F) operating temperature range
electronics - See table for transducer temperatures Available in remote mounting for high temperature service Easy calibration and installation Eight digit alphanumeric two line display Non-intrusive, high-impact enclosure (sealing IP67/NEMA 4X) Chemically resistant (acids, alkalis, hydrocarbons, oils, fats,
detergents, etc.) Auto-compensation for temperature, steam, dust
condensation, rain, wind, froth or foam etc. Battery and solar panel capability for remote locations
(12 V - 250 ohms) Agitator discrimination Operating performance diagnostics Transducer and electronics in same housing (Integral version)
ConicalShape Vessels
Horizontal Liquid Tanks
Note: Observe Minimum blanking distance of 1m.Increase by 50% if foam, steam or condensation are expectedin process.
Eliminates ladders, Brackets,Pipes, Struts, etc.
Vertical Solid BinsPowders, Ore, etc.
Tank Farms
EliminatesSolids build-up
on walls
LP10 `SMART´
LP10 `SMART´
Space50.0m
Space50.0m
DATA SHEET2/5/01
PART FACING *BLANKING TEMPERATURE RATINGNUMBER ZONE RANGE @ PSIGLP10-I-0 Standard 1.0m -6° to 60°C IP67
(3.34 ft) (20° to 140°F) Class 1 Zone"0"NEMA 4X
LP10-I-6 Teflon 1.0m -6° to 60°C IP67(3.34 ft) (20° to 140°F) Class 1 Zone"0"
NEMA 4X
LP10-R Valox -6° to 60°C IP67 (20° to 140°F) Class 1 Zone"0"
NEMA 4X
TD10-00 Standard 1.0m -20° to 70°C IP67 Class 1with PVC Body (3.34 ft) (-4° to 160°F) Class 1 Zone"0"
NEMA 4X
TD10-03 Titanium 1.2m -20° to 175°C IP67with PVC Body (4.0 ft) (-4° to 350°F) Class 1 Zone"0"
NEMA 4X
DIMENSIONS
TD10-06FCA108"/10" Nozzle Mounting
Top of Vessel
254mm8"/10" Min ID
390mm15.5" Max
8"/10"ANSI Flange 8"/10" Hole for
Transducerentry
Transducer withIntegral Electronics
Remote Amplifier forTransducers (Listed Below)
Transducers for RemoteAmplifier (Listed Above)
DESCRIPTION
* Blanking and range are affected by adverse conditions. If possiblealways increase the blanking zone by 50% and decrease the rangeaccording to the Enviormental conditions. Consult the factory for furtherapplication support.
Note: Maximum separation distance for remote units is 30m (100 ft).Note: Integral LP10 units available for Intrinsically Safe (Class 1 Zone 0) areas.
Consult factory for ordering information.
98mm (3.84")
134mm(5.26")
146mm(5.73")
50mm(1.94")
Panel Mount (48 x 96 cut out)
LP10 ´SMART´
Remote Enclosure withMounting Bracket
Standard MountingFlange
FLANGE TYPE:A = ANSI FlangeD = DIN FlangeJ = JIS FlangeOthers Available
D
A
B
C
FLANGE A (PCD) B (OD) C (ID) D (Hole)TYPE mm in mm in mm in mm in
FCA4 190.5 7.5 228 9.0 100 4 19 0.75FCD4 180 7.0 220 8.7 100 4 18 0.7FCJ4 175 6.9 210 8.4 100 4 15 0.6FCA6 241 9.5 279.5 11.0 150 6 22 0.85FCD6 240 9.4 285 11.2 150 6 22 0.85FCJ6 240 9.4 280 11.0 150 6 19 0.75FCA8 298.5 11.8 343 11.8 200 8 22 0.85FCD8 295 11.6 340 11.6 200 8 22 0.85FCJ8 290 11.4 330 13.0 200 8 19 0.75FCA10 362 14.3 406 14.3 250 10 25 1.0FCD10 350 13.8 395 14.0 250 10 22 0.85FCJ10 355 14.0 400 14.0 250 10 23 0.9
STANDARD ANSI/DIN FLANGE DIMENSIONS
Note: Other flange sizes available.
Remote TransducerTD10-06FCA10
1" BSP Nipple
772.8mm(30.3")
413mm(16.2")
ø236mm(9.2")
SeeStandardFlangeTable
Remote TransducerTD10-06CA10
1" BSP Nipple
772.8mm(30.3")
413mm(16.2")
ø236mm(9.2")
25.5
mm
137mm (5.4")
61.5mm25.5mm
25.5mm
25.5
mm
61.5
mm
61.5
mm
61.5mm
4x5.0mmholes
109.5mm (4.3")
170mm (6.8")
152.
5mm
(6")
145m
m (5
.75"
)
Bracketslotted for 'U'
bolts
Integral Transmitter/Transducer
LP10-I-6FCA4
Space50.0m
413mm(16.2")
920mm(36.2")
ø236mm(9.2")
DATA SHEET2/5/01
Maximum Range: 50m (165ft.) Maximum Separation: 30m (100 ft) Remote only
Minimum Span: 150 mm (6 in.) Enclosure Rating: IP65 (NEMA-4) Panel mount
Enclosure Rating: IP67 (NEMA-4X) Field mount
COMMON TRANSMITTER CHARACTERISTICS
WIRING DIAGRAMS
Remote Ultrasonic Transmitter
Integral Ultrasonic Transmitter
Typical Current Loop
Remote Ultrasonic Transmitter
Cable furnished by others.
Typical Wiring Diagram
4-20mALoop
- +
Black W/Shield
Red
White
Blk & ShldXDCRCable**
Temp.Cable**
4-20mALoop
- + - + - +
Cable furnishedby others.Max. 30 metres
XDUCER
TEMP
24VDCLOOP POWER
TX
Space50.0m
Level Control
-24Vdc
+
Transducer
Temp. Sensor
24Vdc loop
LP10-R
Space50.0m
PLCDCSIndicator
-
+
-
+
750Ω(Typical)
24 Vdc
LP10 `SMART´
Space50.0m
Cable furnishedby others.
Black W/Shield
Red
White
Blk & ShldXDCRCable**
Temp.Cable**
4-20mALoop
- + - + - +
Max. 30 metres
XDUCER TEMP 24VDCLOOP POWER
DATA SHEET2/5/01SPECIFICATIONS
Amplifier/TransmitterInput Voltage 12V to 30Vdc
Input Supply Current 4.0mA to 20.0mA
Source 2-wire, Loop Power
Maximum Load 750 ohms @ 24Vdc, 250 ohms @ 12Vdc
Measuring Range Max. range 50m (165 ft)
Resolution 10mm (0.40 inch)
Electronic Accuracy +0.25% of measuring range
Operating Temperature Electronics Max. continuous = 60°C (140°F) Min. continuous = -6°C (20°F) * For higher temperatures consult the factory
Transducer/Transmitter Separation 30m (100 ft)
Operating Pressure Max. 30 P.S.I. (2 Bar)
Beam Angle 6.0°
Pulse Rate 1/Sec
Analog Output 4-20 mA (max. 750 ohms) proportional @ 24Vdc 4-20 mA (max. 250 ohms) proportional @ 12Vdc Serial port (See Instruction Manual)
Display 2 x 8 digit alpha/numeric (meters, feet, percentage, etc.)
Memory
Non-Volatile (No Battery Back-up required)
Enclosure Sealing IP67 (NEMA 4X) Field Mount IP65 (NEMA 4) Panel Mount
Enclosure Materials Remote: Valox P.B.T. (High Chemical/lmpact Resistance)
or optional Lexan clear cover. 'Valox' and 'Lexan' are registered trademarks of the General Electric Company.
Integral: Die cast metal housing.
Cable Entry (Field Mount) IP68 cable gland/5-10 mm O.D. (7/8" entry hole)
TransducerBlanking Distance See table inside
Frequency 10 kHz
Mounting Flange (ANSI, DIN, JIS) Bracket or Nipple mount
Cable 2-wire shielded cable
Weight Typical Integral unit: 6kg
Remote Transmitter: 0.5kg Remote Transducer: 5kg
Panel mount: 0.2kg
Approvals Class 1 Zone 0 Meets 3-A sanitary specifications. Intrinsic safe model available. Standards Australia Approved. Class 1 Div. 1
FM
APPROVED
Approved
TRANSMITTER DESCRIPTION (Integral Version)
1. 2 x 8 character Alphanumeric Liquid crystal display.2. Operating - Space, Mat’l or Percent plus Diagnostics.3. Choice of display of engineering units in Meters, Feet or Percent.4. Serial Port. (Data Logging, PC Comms)5. Current loop connection. (See specifications for min. and max. voltages and
resistance loads)6. Down arrow push button ~ for decreasing parameter value or choice of selection.7. Up arrow push button ~ for increasing parameter value or choice of selection.8. Run push button ~ to save parameter settings to memory and begin operation
of transmitter.9. Cal push button ~ to increment to next parameter heading.10. Transmit pulse indicator (red).11. Conduit Entry - international version (M16). U.S. version 7/8".
Space50.0m2 3
TX
Space50.0m
Level Control
-24Vdc
+
11
6
7
5 4
8
10
9
1
DATA SHEET2/5/01
HMS5/01
Hawk Measurement Systems15-17 Maurice CourtNunawading 3131 Victoria Australia
Telephone: 61 3 9873 4750Facsimile: 61 3 9873 4538
INTERNET: http://www.hawklevel.comE-mail Address: [email protected]
ADDITIONAL PRODUCT WARRANTY AND APPLICATION GUARANTEES UPON REQUEST.TECHNICAL DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Represented by:
Measurement Systems
PART NUMBERING
LP 10 - R - BS
LP10 Remote Transmitter/AmplifierFREQUENCY30 = 30kHz20 = 20kHz10 = 10kHz
HOUSINGR = Remote Transmitter
MOUNTING BRACKETBP = Black Powder Coated Mounting BracketBS = Stainless Steel Mounting BracketPM = Panel Mount
LP10 Integral - Loop Powered System
FREQUENCY10 = 10kHz
HOUSINGI = Integral housing
FACING MATERIAL6 = Teflon0 = Foam
MOUNTING ACCESSORIESF = FlangeC = Focaliser ConeFC = Flange & Focaliser ConeX = Nor required
FLANGE TYPEA = ANSID = DINJ = JISZ = Special Request
FLANGE SIZE4 = 100mm/4"6 = 150mm/6"10 = 250mm/10”Z = Special Request
FLANGE & CONE MATERIAL0 = UPVC1 = Mild Steel2 = Stainles Steel3 = CPVC4 = Polypropylene5 = KYNAR (PVDF)6 = Teflon7 = Carbon Fibre8 = PolyurethaneX = Not Required
INTRINSIC SAFEExia = Intrinsic Safe Version - Ex(ia)
LP 10 I - 0 FC A 10 - 4 Exia
TD Series Remote TransducersTRANSDUCER FREQUENCY10 = 10kHz
HOUSING MATERIAL0 = UPVC1 = Mild Steel2 = Stainless Steel4 = Polypropylene5 = KYNAR (PVDF)6 = Teflon
FACING MATERIAL1 = Composite/Teflon6 = Teflon0 = Foam3 = Titanium9 = Composite *
MOUNTING ACCESSORIESF = FlangeC = Focaliser ConeFC = Flange & Focaliser ConeT = 1 inch NPT nipple mount
FLANGE TYPEA = ANSID = DINJ = JISZ = Special Request
FLANGE SIZE4 = 100mm/4"6 = 150mm/6"10 = 250mm/10”Z = Special Request
TEMPERATURE CONTROLT = Internal Temperature SensorH = Heating CoilC = Cooling CoilTH = Internal Temp. Sensor & Heating CoilTC = Internal Temp. Sensor & Cooling CoilX = Not Required
FLANGE & CONE MATERIAL0 = UPVC1 = Mild Steel2 = Stainles Steel3 = CPVC4 = Polypropylene5 = KYNAR (PVDF)6 = Teflon7 = Carbon Fibre8 = PolyurethaneX = Not Required
DIP Anti-static spray coatedX = Not requiredD = Anti-static spray coated
TD 10 - 4 0 FC A 4 T - 4 D
* Dry high temperature applications only.