logix positioner overview july 2015 barrancabermeja - posicionadores logix 3200md.pdf · logix 3200...

Logix Positioner Overview

July 2015 Barrancabermeja

• Ruben Izarra 1

•Flowserve Corporation Created in 1997 as a merger between Durco International and Borg Warner Industrial Products .

•Division Companies History dates back to the 1850’s with quite of few originating at the turn of the century.

• Valtek Founded in 1965Valtek the first valve company to introduce StarPac™ Smart Valve Technology in 1989

• Kämmer Founded in 1966• Schmidt Armaturen Founded in 1855• Sereg Founded in 1945• Bättig Founded in 1965• NAF Founded in 1899• PMV Founded in 1939• Anchor Founded in 1950• Noble Alloy Founded in 1989• Polyvalves Founded in 1977

•Today

Offering a wider range of valve products than any other valve supplier

through a worldwide sales and support structure coupled with production

capabilities in all world areas: Major Manufacturing Plants: Springville Utah USA, Villach Austria, Thiers France, Essen Germany, Sweden, Switzerland, United Kingdom, Australia, China & India.

Company History


2001 2003 20091997

Logix 1200

Honeywell EP

Logix 500

Logix 500SI

Logix 3200IQ

Logix 520MD

Logix 3200MD

2013

Logix 520MD+

Product Evolution Logix Positioners (4-20 mA)

Logix 420

Logix 3200MD

Product Evolution Logix Positioners (FF)

2003 20051997 2010

Logix 1400 Logix 1400DC Logix 3400IQ


Logix 3400MD

Current Digital Products

Smart - HARTLogix 3200IQ

Smart - HARTLogix 500 Series

Reliability Performance

Value

Smart - FieldbusLogix 3400IQ

Smart - InstrumentationLogix MD SeriesLogix 500 HART

Logix 3200 HARTLogix 3400 Fieldbus

Smart - InstrumentationValveSight® Basic

ValveSight® Advanced

Smart Valve- Fieldbus & ModbusStarPac III

Current Logix positioners


Logix 500 series:• Intrinsically Safe housing.• Single Acting module or DA module• From Basic digital positioner to HART

communication with Pro Diagnostics

Logix 3000 series:• Explosion Proof housing.• Single- and Double as a standard• Digital positioner with HART or FF

communication.• Basic- to Pro Diagnostics.

Logix 420 positioner:• Explosion Proof housing.• Single Acting only.• Basic digital positioner with HART

communication, without Diagnostics.

Logix 500 series positioner


Logix positioners – Logix 500 series


Logix 500 series:The Logix 500 series is introduced in 2003 and designed for the single-acting diaphragm actuators.• Intrinsically Safe Aluminium housing.• Direct mounting (no tubing).• Small and light weight.• General Purpose.• Class 1, Div 2, Groups ABCD and Intrinsically safe.• ATEX Ex ia IIC and Ex ic IIC certification.

The Logix 500 series family comes in two different models:• Logix 510SI (soon 510MD+)

• Logix 520MD+.


Logix 510SI positioner:

Basic positioner with more functionality, so suitable for linear and rotary valves.

The targeted application is digital positioner without communication, but with the possibility for options.• Quick Calibration.• 4-20 mA (no communication)• 8 DIP switches.• Blinking LED’s for positioner status.• For Linear and Rotary valves.• Stroke characterization (Linear / EQ%).• Adjustable Gain.• Optional Analog Feedback (4-20 mA).• Optional Limit switches.



Logix 520MD+ positioner:

Smart positioner with HART communication and Predictive Diagnostics.

The Logix 520MD+ is introduced in 2013 and comes with high air capacity and Double Acting relay, which makes it suitable for use with both single- and double acting actuators of all sizes.

The targeted application is high-end digital positioner with HART communication and Diagnostics.• Quick Calibration.• 4-20 mA HART• LED’s and optional LCD for positioner status.• Three levels of Diagnostics:

• Basic / Advanced / Pro• Partial Stroke Test (SIL 3).• High Air capacity.




The Logix 520MD+ comes in three different Diagnostic levels:

Basic Diagnostics (520MD+):• Stroke counters and travel accumulator.• Step Test and Ramp test.• Position Deviation.

Advanced Diagnostics (521MD+):• Pressure Sensors for Advanced Diagnostics.• Valve Signature• Friction & Thrust vs. Position.• Data Monitor.

Pro Diagnostics (522MD+):• On-line Predictive Diagnostics.• 24/7 Health monitoring.• Training mode.• Partial Stroke Test (PST)




The Logix 520MD+ positioner can be provided with different options.

• LCD display with backlight.• Single- or Double acting pneumatic relay.• Multi Function Card (MFC) for:

• Analog Output (AO)• Discrete Output (DO)• Discrete Input (DI)

• Limit Switches:• Mechanical Switches• Reed Switches• P+F NJ2-V3-N Inductive Sensor• P+F SJ2-S1N Inductive Proximity• P+F SJ2-SN Inductive Proximity• P+F NBB2-V3-E2 Inductive Sensor

• Remote Feedback Sensor Mounting option.


Logix 3000 series positioner


General SpecificationsAnalog Input Signal: 4-20mACompliance Voltage: 10Vdc Compliance Current: 3.6mAAnalog Output Signal (Option): 4-20mA (Loop Power)Switches (Option): DC or ACAir Supply: 30-150 psig (Double Acting)Output Capacity: 16.8 scfm @ 90 psigHousing: Anodized Aluminum or Stainless SteelAgency Approvals: FM, CSA, ATEX, CE, JISValve Travel: ¼” to 6” Linear (Standard)

15 to 130 Degree (Rotary Valves)Operating Temperature: -40 to 176 °FInterface: Local LED & Buttons, HART HHC

ValveSight®, DTM Host IntegrationLinearity: ≤ 0.5% FSRepeatability: ≤ 0.25% FSResolution: ≤ 0.1% FSHysteresis: ≤ 0.5% FSDeadband: ≤ 0.1% FSFIST Certification (FDT/DTM): Yokogawa, Honeywell, Foxboro



Logix 3000 series:The Logix 3000 series is introduced in 2003 and designed for the single- and double acting actuators.• Explosion Proof housing.• Aluminium and Stainless Steel.• HART and Foundation Fieldbus.• Class 1, Div 1, Groups BCD.• Class 1, Div 2, Groups ABCD.• Intrinsically Safe AEx ia IIC

The Logix 3000 series family comes in two different models:• Logix 3200MD • Logix 3400MD


Logix 3200MD positioner:

Smart positioner with HART communication and Advanced Diagnostics.

The targeted application is high-end digital positioner with HART communication and Diagnostics.• Quick Calibration.• 4-20 mA HART• LED’s for positioner status.• Three levels of Diagnostics:

• Basic / Advanced / Pro• Partial Stroke Test (SIL 2).• Single- and Double Acting.• High Air capacity.• Optional Analog Feedback (4-20 mA).


Visual Status Indicator

Quick Calibration Button

Jog Buttons Gain Selector Switch

Dip SwitchesConfiguration & Set-up

Electrical Connections

Local User Interface

Local User Interface

• Visual Status Codes

Any Sequence starting with:

• GreenNormal operation, indicates there are no faults to report.

• YellowUnit is in special calibration or test mode.

• RedIndicates that there is an active operational fault to report.

User Interface

Output 2

Microprocessor

Input Signal

Temperature Sensor

T

Linear ModeCharacterization

ControlAlgorithm

Air Supply

psigpsig

Piezo

Drive

r

Pressure Sensors

HART Modem

4-20mA + HART

D/A

Position Sensor

Power Converter

Σ Σ Σ Σ Inner LoopSpool Control

Sen

sor

Output 1

Exhaust

Press. Regulator

Integration

Summer

Pmax

Pmin

Gmult

Hall Effect

Sensor

Percentage

Inner Loop

Output

D/A

Logix 3200MD Basic Functional Diagram

psig *


Logix 3400MD positioner:

Smart positioner with Foundation Fieldbus communication and Advanced Diagnostics.

The targeted application is high-end digital positioner with FF communication and Diagnostics.• Quick Calibration.• LED’s for positioner status.• Three levels of Diagnostics:

• Basic / Advanced / Pro• Single- and Double Acting.• High Air capacity.• Fieldbus Foundation (ITK 5.1.0).• Link Master Device with back-up LAS.• Function Blocks: PID, DO,OS, IS, (2) DI’s



The Logix 3000MD comes in three different Diagnostic levels:

Basic Diagnostics (3200MD or 3400MD):• Stroke counters and travel accumulator.• Step Test and Ramp test.• Position Deviation.

Advanced Diagnostics (3210MD or 3410MD):• Pressure Sensors for Advanced Diagnostics.• Friction & Thrust vs. Position.• Data Monitor.

Pro Diagnostics (3220MD or 3420MD):• On-line Predictive Diagnostics.• 24/7 Health monitoring.• Partial Stroke Test (PST)


Logix positioners – StarPac 3 NS


Logix 2000/StarPac series:The SP3 NS was introduced in 2010 and designed for the single and double acting actuators.• Explosion Proof housing.• Aluminium and Stainless Steel.• Modbus Communications.• Class 1, Div 1, Groups BCD.• Class 1, Div 2, Groups ABCD.

The StarPac 3 NS is for those customers that are looking for a single loop PID controller in their positioner.


SP3 NS positioner:

Smart positioner with Modbus communication and Single Loop PID controller. No process sensors.

The targeted application is high-end digital positioner with Modbus communication, diagnostics, and a PID controller.• Quick Calibration.• 4-20 mA input and output signals available• LCD for positioner status and setup.• Keypad for easy setup in the field.• Advanced level Diagnostics• Single and Double Acting.• High Air capacity.• Optional remote mount capable.• Natural Gas operation isolation venting option.

Logix positioners – StarPac 3 NS

Logix 420 positioner


Logix positioners – Logix 420


Logix 420 positioner:The Logix 420 positioner is introduced in 2013 and designed for the single-acting diaphragm actuators.

The targeted application is a basic digital positioner with HART communication and Explosion Proof housing.

• Explosion Proof Aluminium housing.• Quick Calibration• Direct mounting (no tubing).• Small and light weight.• Single acting only.• Class 1, Div 1, Groups BCD• ATEX Ex d IIB+H2 certification.• No Advanced Diagnostics.• Optional LCD display.• No further options.

Logix Positioner Summary


DocumentationAll the documentation can be downloaded from the www.flowserve.com website:

http://www.flowserve.com/Products/Heritage-Brands/Logix


Logix positioners – Summary

http://www.flowserve.com/Products/Heritage-Brands/Logix

ValveSight Software



Logix positioners – ValveSight

ValveSight:Flowserve developed supportive software for all the Logix positioners with communication (HART and FF).

The use of Logix MD positioners with ValveSight will give the end user the resources to use the Advanced and Pro diagnostics. ‘The Logix MD will provide detailed information which will help making critical maintenance decisions to run the plant more efficient!’

ValveSight supports FDT/DTM technology which makes it suitable for most Asset Management Systems, like Honeywell, Yokogawa, ABB and Invensys. It will also work with FDT frameworks like Pactware, FDT Container and Fieldcare. Also now- Emerson AMS DTM Launcher

Additionally, ValveSight is also available as an Emerson AMS Snap-on, which makes all Logix functionality and diagnostics available in Emerson systems.

Communication Protocols

• HART

• Foundation Fieldbus

•Logix 3200MD HARTProduct Description

•Logix 3400MD Fieldbus

•Logix 3200MD HART

Preventive Maintenance with ValveSight Software

• ValveSight Dashboard.• Valve Signatures.• Performance testing.• Partial Stroke Test (PST).• On-Line Diagnostics.• Diagnostic Training Mode.• Continuous Friction Measurement.• Trending & Histograms.• Built-in fault models which will inform

about required actions to take.• Easy to work interface and menu’s.



There are two options for ValveSight licenses:

• ValveSight BasicFree-of-charge software which allows you to do configuration and calibration of the Logix MD series positioner. Also some basic diagnostics like Step Response Test and Ramp Test (Signature) are included in the Basic ValveSight software.

• ValveSight AdvancedBy activation the Advanced ValveSight you will have access to the On-Line Predictive diagnostics, Partial Stroke Test, HDRL Test, Data Logger and Trends.

• Single License - For installation on 2 computers only.• Site License - Unlimited installations.

The ValveSight software is available for all Logix MD models and can be downloaded from the Flowserve website, or from the Flowserve FTP server.

After installation it will automatically activate the Basic functionality. For the ValveSight Advanced you need to enter an activation code in the ‘Upgrade Manager’ of the ValveSight Basic software. This activation code (license) can be purchased through your Flowserve representative.



ValveSight Installation File

ValveSight Basic (Free)

ValveSight Advanced

ValveSight License:• Single license• Site License

www.ValveSight.com

Download DTM

Install on PC

Valve ConfigurationCalibrationBasic Diagnostics

ValveSight DashboardOnline DiagnosticsImplications & Solutions



ValveSight DownloadThe ValveSight DTM’s and supportive software can be downloaded from the Flowserve.com website: www.valvesight.com


http://www.valvesight.com/

ValveSight DownloadFirst time users need to register before they can download. After registration you will automatically redirected to the download page.


ValveSight DownloadYou can now select a brand for downloading the software:a. Logixb. Limitorquec. PMV


ValveSight DownloadYou can now select which software you want to download:a. ValveSight Logix 520MD+ DTMb. M&M Frame and HART Communication DTMc. ValveSight HART DTM for Logix 520MD and Logix 3200MDd. ValveSight FF DTM for Logix 3400IQ and Logix 3400MD


Digital Products Support


• Phone Helpdesk / email (8am to 6pm MT)

• Customer and Sales Support related to digital products

– Presentations

– Trainings

– Service

• Positioner issues and booking support

• R&D Support

– Feedback of world-wide requirements

• From Training and discussions with customers and potential customers

– Quality improvement potentials (quality/repair feedback)

• Report of open issues and findings

• Root Cause and Repair capabilities for more detailed support

– Customer test procedures

• Profiler Type approval testing

• FAST test system

– Alpha and Beta Testing of Flowserve positioners

• Organization of Trainings and phone conferences for digital Team

• Service and Repair Center for Flowserve‘s digital products (Logix, StarPac)

Page 40

Springville Center Of Excellence (CoE) and QRC


• 12/7 Phone Helpdesk / email (7am to 7pm)

• Customer and Sales Support related to digital products

– Presentations

– Trainings

– Service

• Positioner issues and booking analysis

• R&D Support

– Feedback of EMA requirements

• From Trainings und discussions with customers and potential customers

– Quality improvent potentials (quality/repair feedback)

• Report of open issues and findings

• After realization of Repair capabilities more detailed support

– EMA customer test procedures / EMC testing (Bayer/BASF…etc)

• EMC testing at Flowserve Bremen and certified Lab at local university

• Bayer Type approval testing

• Severla test sites (customers, DCS suppliers…)

– Alpha und Beta Testing of Flowserve positioners

• Organization of Trainings und phone conferences for digital Team

• Exhibition support

• Service and Repair Center for Flowserve‘s digital products (Logix, StarPac)

Page 41

+43 4242 41181 – 999

[email protected]

Villach Center Of Excellence (CoE)


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