logic check function check procedure

15
, EPIC FOR GAS SWEETENING FACILITIES PROJECT (GSF) AT MESAIEED 8: DUKHAN PART-2 AGRP (OUKHAN) QP CONTRACT NO. GC08110400 PETROFAC JOB NO. JI-2001 LOGIC CHECKING I FUNCTIONAL CHECKING PROCEDURE Qatar Petroleum ,! Petrofac TITLE: /1 ,lIZ LOGIC CHECKING I FUNCTIONAL CHECKING Approved for 11/10/11(, fB KZ ZD PROCEDURE A Construction 1 Issued for 02106111 SM KZ MD ZD DOC SIZE: A4 . r DOC. CLASS: 3 f Pagel of 15 Information Rev. 0 Issued for 10/05/11 KZ BK MD ZD QP PROJECT NO. 2971 (AGRP) information REV DESCRIPTION DATE PRPD CHKD APPD APPD DOCUMENT NO. 2971-0-05-0071 A

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Logic Check Function Check Procedure

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Page 1: Logic Check Function Check Procedure

,

EPIC FOR GAS SWEETENING FACILITIES PROJECT (GSF) AT MESAIEED 8: DUKHAN

PART-2 AGRP (OUKHAN)

QP CONTRACT NO. GC08110400 PETROFAC JOB NO. JI-2001

LOGIC CHECKING I FUNCTIONAL CHECKING PROCEDURE

Jgfi-.,JJ~ ~~ Qatar Petroleum ,! Petrofac ~

TITLE:

/1 ll~ ,lIZ LOGIC CHECKING I FUNCTIONAL CHECKING

Approved for 11/10/11(, fB KZ ~ ZD PROCEDURE

A Construction

1 Issued for

02106111 SM KZ MD ZD DOC SIZE: A4 . r DOC. CLASS: 3 f Pagel of 15 Information Rev.

0 Issued for

10/05/11 KZ BK MD ZD QP PROJECT NO. 2971 (AGRP) information

REV DESCRIPTION DATE PRPD CHKD APPD APPD DOCUMENT NO. 2971-0-05-0071 A

Page 2: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed &: Oukhan

Part·2 AGRP (Dukhan)

Doc. No.: 2971·0·05·0071

Rev: A Date: 11/10/11 Page: 2 of 15

Title: Logic Checking I Functional Checking Procedure

Rev. ... . Para. o 1 A 11.1,11.2

I' .Hold No.

1 . REVISION DESCRIPTION SHEET

.. . ...... ~ RevisionD~scription

Issued for information Issued for Information Approvro for Construction

Petrofac Iii

. .....

Page 3: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan

Part-2 AGRP (Dukhan)

Doc. No.: 2971-0-05-0071

Title: Logic Checking I Functional Checking Procedure

CONTENTS

Rev: A Date: 11/10/11 Page: 3 of 15 Petrofac tJ

1.0 PURPOSE. ......................................................................................................... 4

2.0 SCOPE ............................................................................................................. 4

3.0 REFERENCES ..................................................................................................... 4

4.0 DEFINITIONS ..................................................................................................... 5

5.0 ABBREVIATIONS ................................................................................................. 5

6.0 ROLES AND RESPONSiBILITIES ................................................................................ 6

6.1 QP COMMISSIONING TEAM .................................................................................................. 6

6.2 CONTRACTOR COMMISSIONING TEAM ..................................................................................... 6

7.0 HEALTH SAFETY AND ENVIRONMENTAL REQUIREMENT .................................................. 6

8.0 PRE-REQUiSiTES ................................................................................................. 7

9.0 PROCEDURE ...................................................................................................... 7

9.1 CAUSE AND EFFECT TESTS· FIRE AND GAS ............................................... .. ........................... 7

9.2 CAUSE & EFFECT CHECKS- ESD ............................................................................................ 9

9.2.1 Phase 1 - Testing of Level 4 Shutdown ............................................................................. 10 9.2.2 Phase 2 - Testing of Level 3 Shutdown ............................................................................. 10 9.2.3 Phase 3 - Testing of Yellow Shutdown (Level 2) .................................................................. 10 9.2.4 Phase 4 - Testing of Orange Shutdown (Level 1 ) .................................................................. 11 9.2.5 Phase 5 - Testing of Red Shutdown (Level 0) ..................................................................... 11

9.3 FUNCTION CONTROL LOOP NARRATIVES ............................................................................... 12

10.0 RECORDS AND FORMS ........................................................................................ 13

11.0 ATTACHMENTS ................................................................................................ 13

11.1 ATTACHMENT 1 - FUNCTION CONTROL LOOP NARRATIVES & LOGIC SEQUENCE TEST ......................... 14

11.2 ATTACHMENT 2 - CAUSE & EFFECT DRAWING VERIFICATION CHECK SHEET ..................................... 15

Page 4: Logic Check Function Check Procedure

J5fi-,JJ~ ~ Qatar Petroleum ~

1.0 PURPOSE

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan

Part-2 AGRP (Dukhan)

Doc. No.: 2971-0-05-0071

Title: Logic Checking I Functional Checking Procedure

Rev: A Date: 11/10/11 Page: 4 of 15 Petrofac &

The purpose of this procedure is to describe the minimum applicable requirements and acceptance criteria for the logic / function testing activities on the Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan. It describes the method for performing the tests that will demonstrate that the Cause and Effects - F&G, Cause and Effects - ESD and function control narratives meet the design intent and the project specifications.

2.0 SCOPE

This procedure applies to the plant process and safeguarding, F&G detection equipment and plant process equipments including all vendor supplied packages at the Acid Gas Removal Plant Part-2 (AGRP).

3.0 REFERENCES

Scope of Work

Commissioning Execution Plan

Project's HSSE Plan

Emergency Shutdown Philosophy

HSE Design Philosophy

Cause & Effect Chart - ESD AGRP

Cause & Effect Chart - ESD Station N

Cause & Effect Chart - FGS AGRP

Cause & Effect Chart - FGS Station N

QP Corporate Philosophy for Fi re and Safety

Control Narrative

Appendix A Part" - AGR, Contract GC08110400

Doc. No. 2971-0-04-0031

Doc. No. 2971-0-04-0015

Doc. No. 2971-6-03-0004

Doc. No. 2971-3-03-0001

Doc. No. 2971-3-55-0003

Doc. No. 2971-3-55-0002

Doc. No. 2971-3-56-0003

Doc. No. 2971-3-56-0002

Doc. No. QP-S-PHL-001

Doc. No. 2971-4-11-0001

Page 5: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project Rev: A

Petrofac ® J5fi-,JJ~ ~ (GSF) at Mesaieed &: Dukhan

Date: 11/10/11 Part-2 AGRP (Dukhan)

Page: 5 of 15 Qatar Petroleum -= Doc_ No_: 2971-0-05-0071

Title: Logic Checking / Functional Checking Procedure

4_0 DEFINITIONS

Commissioning comprises those activities undertaken after Pre-Commissioning to verify that the dynamic functioning of

Commissioning systems and subsystems is in accordance with specified requirements, and to verify as accurately as possible that the system is "Ready for Start-Up"_

CONTRACTOR Petrofac International Ltd_ (PILl

Equipment All the components other than piping and pipelines and field instruments_

PetroPCS Petrofac's Project Completion System

Pre-Commissioning activities are intended to verify that pieces

Pre-Commissioning of equipment and the associated control loops, shutdown systems, utility supplies, etc., and equipment alignment are in the required state of readiness for full dynamic testing_

QP Qatar Petroleum

Vendor The supplier of equipments and packages_

5.0 ABBREVIATIONS

AGRP Acid Gas Removal Plant ~

BGU Break Glass Unit

CaE Cause and Effects

ESD Emergency Shutdown

faG Fire and Gas

FAT Factory Acceptance Test

FCN Function Control Narratives

FGS Fire, Gas and Smoke

H2S Hydrogen Sulphide Gas

HMI Human Machine Interface

IPS I nstrumented Protective System

LEL Lower Explosive Limit

JHA Job Hazard Analysis

MCC Motor Control Centre

MOS Maintenance Override Switch

paiD Piping a Instrument Diagram

PB Push Button

PPM Parts Per Million

PTW Permit to Work

Page 6: Logic Check Function Check Procedure

J9fi-.,JJ~ ~ Qatar Petroleum -=

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed &: Dukhan

Part·2 AGRP (Dukhan)

Doc. No.: 2971·0·05·0071

Title: logic Checking / Functional Checking Procedure

6.0 ROLES AND RESPONSIBILITIES

6.1 QP Commissioning Team

Rev: A Date: 11/10/11 Page: 6 of 15

• Responsible for witnessing the logic / functional checking activities.

Petrofac &

• Responsible for accepting or rejecting the logic / functional checking results.

6.2 CONTRACTOR Commissioning Team

Commissioning Manager / Coordinator

• Overall control of CONTRACTOR Commissioning team during the execution of the logic / functional checking activities.

• Liaison with QP Commissioning representatives for executing the logic / functional checking activities.

Commissioning Engineer

• Responsible for the safety of all personnel assigned to him, ensuring that the JHA, applicable permits and control measures are in place prior to applying the procedure.

• Responsible for supporting the testing team and for setting all applicable test requirements and conditions.

• Responsible for coordinatingCthe works with other parties that may be required and parties affected by executing the procedure.

• Responsible for the overall quality of the activities.

• Plans the logic / functional checking activities.

• Responsible for ensuring QP representative (s) is notified and is at the test site as required.

• Responsible for applying all necessary forces and overrides to reset all executive actions to a healthy condition and keeping the required records.

• Responsible for initiating the change request form in case of any required software modification such as alarms / trips set points.

Instruments and Controls Technicians

• Responsible for ensuring that the work as outlined in this procedure is performed safely and all safeguards and controls are complied with.

• Responsible for preparing the equipment or system for the activities outlined in this procedure.

• Responsible for executing the tests/activities as outlined in this procedure and as instructed by the Lead Instruments & Control Commissioning Engineer and/or vendor representative where applicable.

7.0 HEALTH SAFETY AND ENVIRONMENTAL REQUIREMENT

All works executed under this procedure shall be performed in accordance with the project's HSSE Plan.

Page 7: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan

Part-2 AGRP (Dukhan)

Doc_ No.: 2971·0·05-0071

Title: logic Checking I Functional Checking Procedure

Rev: A Date: 11/10/11

Page: 7 of 15 Petrofac iJ • A Risk Assessment is to be carried out for the all the activities involved with Logic checking

a Functional Checking of the plant.

• The Risk Assessment should identify the hazards, persons involved, the risk associated with the specific activities and the mitigating measures required to reduce the risk and hazards.

• Conduct a 'tool box talk' prior to start of logic checking / functional checking activity to review Risk Assessment, safety considerations, potential hazards and mitigating measures for conducting the activity.

8.0 PRE-REQUISITES

• Identify the priority systems/sub-systems.

• Verify the completion of the duly signed PetroPCS 'A' check sheets as per the system list.

• Verify the completion of the duly signed PetroPCS 'B' check sheets as per the system list. This corresponds to 5-point Instrument Loop check (include FCS alarms and IPS trip set points) completion ('B' check sheets) duly witnessed and signed off by QP.

• Identify the various vendor engineers' involvement during the execution of the work.

• Review electrical isolations and equipments preservation status.

• Hold a tool box talk involving all concerned parties / members about the testing and test activities.

• Plan the interface with the Vendor, Process, Mechanical and Commissioning teams and QP.

9.0 PROCEDURE

• Ensure all safeguards and controls / isolations / de-isolations are in place before proceeding with the instructions in the procedure.

• Establish the required communication among the relevant teams / crew members.

• Complete the Fire a Gas Cause a Effect checks for the specified process area as per section 9.1.

• Complete the ESD Cause a Effect checks for the specified process area as per section 9.2.

• Complete the function control narratives checks for the specified process area as per section 9.3.

9.1 CAUSE AND EFFECT TESTS- FIRE AND GAS

• Prior to starting the FaG caE checks (while testing individual detectors), Orange ESD (Level 1) of the respective process area shall be in the 'Off state' (inhibited from Software).

• The Software inhibits on the Orange ESD shall be removed prior to the testing of the voting logic (Confirmed gas and confirmed fire). At the same time, the effects of the respective process equipments, blowdown and shutdown valves trip / open / close commands must be inhibited.

Page 8: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed ft Dukhan

Part-2 AGRP (Dukhan)

Doc_ No.: 2971-0-05-0071

Title: Logic Checking I Functional Checking Procedure

Rev: A Date: 11/10/11

Page: 8 of 15 Petrofac ~

• All applicable test equipments / test gases, recommended by the vendor (s), must be made available.

• Prior to starting the FaG caE tests, all detectors and associated alarms / indications on the remote FCS HMI Mimic panel must have been tested as part of the instruments loop checks (Effects)_

Test Sequence

The testing is in 2 steps.

• Testing of individual detectors against low level and high level alarms and their respective effects.

• Testing of the voting logic (2 out of the total number of detectors in a zone / process area) and verifying the effects_

Testing of Individual detectors and voting logic

Testing of individual detectors and the voting logic verification will be in accordance with the Cause and Effects matrix_ The following active alarms will be used to verify the plant shutdown as part of the ESD Cause and Effects tests:

• Confirmed flammable gas detection

• Confi rmed toxic gas detection

• Confirmed heat and flame detectjpn

• Confirmed smoke detection

• Break glass unit detection

Confirmed Flammable Gas Detection

Individual Flammable gas detectors in all zones will be tested by applying test gas to generate low level and high level flammable gas alarm indications and check the effects as per the CaE charts_

The low level alarm settings are as follows:

• 20% LEL of methane in air for the process areas

• 10% LEL of methane in air for HVAC air intakes at battery rooms, LER and substation

• 15% LEL for ventilation and combustion air intakes at EDG and Hot Oil Heater

The high level alarm settings are as follows:

• 50% LEL of methane in air for the process areas

• 20% LEL of methane in air for HVAC air intakes at battery rooms, LER and substation

• 25% LEL for ventilation and combustion air intakes at EDG and Hot Oil Heater

Finally, the voting logic will be tested by applying test gas (60% LEL) to any 2 out of the total numbers of flammable gas detectors (zone wise) to generate a confirmed gas detection and the effects will be checked as per the CaE charts.

Page 9: Logic Check Function Check Procedure

.'

J9JL,JJ~ ~ Qatar PEtroleum -.:

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan

Part·2 AGRP (Dukhan)

Doc. No.: 2971·0·05·0071

Title: Logic Checking / Functional Checking Procedure

Rev: A Date: 11/10/11

Page: 9 of 15 Petrofac Ii;; Two more '2 00 N' combinations shall be tested to give more assurance. This will not include the two detectors tested earlier. (One test carried out with sample gas and the other test by simulation from the marshalling cabinets.)

Confirmed Toxic Gas Detection

Individual HzS detectors in all zones will be tested by applying test gas to generate 10 ppm indications and the respective high toxic gas alarm effects will be checked as per the CaE charts.

Finally, the voting logic will be tested by applying test gas to any 2 out of total numbers of HzS detectors (Process area wise for all zones) to generate confirmed toxic gas detection and the effects will be checked as per the CaE charts.

Two more '2 00 N' combinations shall be tested to give more assurance. This will not include the two detectors tested earlier. (One test carried out with sample gas and the other test by simulation from the marshalling cabinets.)

Confirmed Fire Detection

Individual flame and smoke detectors in all zones will be tested with the use of test equipments to generate a fire detection (Fire alarm) indication and the respective effects will be checked as per the CaE charts.

After verification of all the flame and smoke detectors, the voting logic will be testing by activating '2 00 N' detectors in each Fire Zone to generate a confirmed fire detection alarm and the effects will be checked as per the CaE charts. f'" Two more '2 00 N' combinations shall be tested to give more assurance. This will not include the two detectors tested earlier. (One test carried out with test equipment and the other test by simulation from the marshalling cabinets.)

Break Glass Unit Activation

Individual break glass units (Manual alarm call points) in all zones will be tested by removing the glass to generate a BGU activated alarm indication and the respective effects will be checked as per the CaE charts.

9.2 CAUSE & EFFECT CHECKS- ESD

Pre-requisites

• Verification of all documentation such as, 'B' checks sheets for instrument loop checks of shutdown valves, blowdown valves, buttons, ESD reset PB, remote ESD PB, all MOS enable key switches and MOS lamps on the ESD Matrix Panel, all MCC interface signals to FCS/IPS, in all SUb-systems in a priority turnover system.

• Identification of all active components belonging to a particular sub·system I unit safeguarding such as transmitters, switches, shutdown I blowdown valves, motors etc. and ensuring that they are in a normal condition.

• All applicable test equipments (for simulation of trip alarms) recommended by the vendor must be made available.

Page 10: Logic Check Function Check Procedure

Execution

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed a: Dukhan

Part·2 AGRP (Dukhan)

Doc. No.: 2971·0·05·0071

Title: Logic Checking / Functional Checking Procedure

Rev: A Date: 11/10/11 Page: 10 of 15 Petrofac &

All ESD·CaE will be completed in 5 phases in a sequential manner. Against a specific Cause, all associated Effects ('X' marks) mentioned on the Cause a Effects chart will be verified.

ESD Cause a Effects test will be carried out plant area wise based on the priorities sequence determined by the project schedule.

This will facilitate turning over the priority process systems for Nitrogen leak test and subsequent Commissioning activities.

All motors (uncoupled) will be kept in 'test mode' (on the MCC feeder) to ensure no physical run of the motors. All motors' remote run command I feedback should have been already tested as part of loop testing.

Except the Effects which are to be tested on the priority Cause a Effects testing system, remaining all Effects will be inhibited and recorded as per section 10.0 of this document.

9.2.1 Phase 1 - Testing of Level 4 Shutdown

• Simulate Plant Start·Up on the HMI graphics sheets and confirm that all parameters are healthy. The technical write of the Start· Up sequence, tested as part of the software FAT, shall be made available during the testing operation.

• Individual process IPS trip alarms and machine health monitoring protection trip alarms will be initiated and the effects will be checked as per the CaE charts (process equipments trip and shutdown)

9.2.2 Phase 2 - Testing of Level 3 Shutdown

• Simulate Plant Start·Up on the HMI graphics sheets and confirm that all parameters are healthy. The technical write of the Start·Up sequence, tested as part of the software FAT, shall be made available during the testing operation.

• Initiate a process Level 3 ESD as a Cause and verify all associated Effects as per the CaE charts.

• Bring into normal condition by enabling the level 3 ESD reset.

• Start the plant up again.

• Initiate a Level 3 ESD field PB as a Cause and verify all associated Effects as per the caE charts.

• Bring into normal condition by enabling the level 3 ESD reset.

9.2.3 Phase 3 - Testing of Yellow Shutdown (Level 2)

• Simulate Plant Start·Up on the HMI graphics sheets and confirm that all parameters are healthy. The technical write of the Start·Up sequence, tested as part of the software FAT, shall be made available during the testing operation.

• Initiate a process Yellow ESD as a Cause and verify all associated Effects as per the caE charts.

• Bring into normal condition by enabling the Yellow ESD reset.

• Start the plant up again.

• Initiate Yellow ESD control room PB (Yellow) as a Cause and verify all associated Effects as per the CaE charts.

Page 11: Logic Check Function Check Procedure

J~~~ Qatar Petroleum _

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan

Part-2 AGRP (Dukhan)

Doc_ No_: 2971-0-05-0071

Title: Logic Checking / Functional Checking Procedure

Rev: A Date: 11/10/11 Page:110f15

• Bring into normal condition by enabling the Yellow ESD reset_

• Start the plant up again_

Petrofac 61

• Initiate Yellow ESD field PB as a Cause and verify all associated Effects as per the CaE charts_

• Bring into normal condition by enabling the Yellow ESD Reset_

• Initiate confirmed fire and flammable gas signals from the respective fire zone (which covers the respective process equipment area) and verify that a Yellow ESD is enabled as Effect.

• Reset the Plant_

9.2.4 Phase 4 - Testing of Orange Shutdown (Level 1)

• Simulate Plant Start-Up on the HMI graphics sheets and confirm that all parameters are healthy. The technical write of the Start-Up sequence, tested as part of the software FAT, shall be made available during the testing operation.

• Initiate Orange ESD control room PB (Orange) as a Cause and verify all associated Effects as per the CaE charts.

• Bring into normal condition by enabling the Orange ESD reset.

• Start the plant up again_

• Initiate confirmed fire and flammable gas signals from the respective fire zone (which covers the respective process equipment area) and verify that an Orange ESD is enabled as Effect.

• Reset the Plant.

• Initiate toxic gas from the respective fire zone (which covers the respective process equipment area) and verify that an Orange ESD is enabled as Effect.

• Reset the Plant.

9.2.5 Phase 5 - Testing of Red Shutdown (Level 0)

• Simulate Plant Start-Up on the HMI graphics sheets and confirm that all parameters are healthy. The technical write of the Start-Up sequence, tested as part of the software FAT, shall be made available during the testing operation.

• Initiate Red ESD control room PB (Red) as a Cause and verify all associated Effects as per the CaE charts.

• Bring into normal condition by enabling the Red ESD reset.

• Start the plant up again.

• Initiate Red ESD main gate PB as a Cause and verify all associated Effects as per the CaE charts.

• Bring into normal condition by enabling the Red ESD reset.

Notes:

• Effects against a cause which was earlier an Effect itself will not be repeated_

• In a process system where multiple sets of equipments are present, ESD caE checks will be

Page 12: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed a Dukhan

Part-2 AGRP (Dukhan)

Doc_ No_: 2971-0-05-0071

Title: Logic Checking I Functional Checking Procedure

Rev: A Date: 11/10/11 Page: 120115 Petrofac ~

completed by grouping the equipments_ None associated equipments / valves (not part of the test) shutdowns will be inhibited in the software and recorded as per section 10_0_ These will be removed at the end of the test_

• All Cause 8: Effects checks will be tested by keeping the MCC feeders in 'test mode' to avoid the unnecessary actual runs_ Equipments will be simulated as in normal running condition (Ex: motor available status healthy condition)_ During the C8:E checks, it shall be verified that the activation of a respective Cause will result in the motor's available status turning into trip status without having to physically trip the motor.

• A complete EsD C8:E test post Start Up will also be carried out allowing for all cause 8: effect to take effect_

9_3 FUNCTION CONTROL LOOP NARRATIVES

Pre-requisites

• Identification of the priority turnover system/sub-systems since FCN checks will be carried out on a system/sub-system level or on a group of systems/sub-systems together_

• Completion of all field instrument loop checks of shutdown valves, blowdown valves, control valves, vendor packages instruments, FCs and IPS transmitters, EsD push buttons, EsD reset push buttons, remote EsD PB, all MOs enable key switches on the hard wired console, MOs lamps on the local panels, all MCC interface signals to FCs/ IPS and verification of the check sheets have been completed and loaded into PetroPCs_

• Identification of all the active components belonging to a particular system/sub-system_ Initially all the necessary controllers (Pressure, level, temperature) actions (direct or reverse) will be verified as in the control narrative document_

• All applicable test equipments (for simulation of trip alarms) recommended by the vendors must be made available_

• At any stage 5-point instrument checks will not be repeated_

• Prior to FCN, all the controllers will be confirmed in Manual mode and all the valves will be opened manually from respective controller.

Execution

• The control narrative shall be verified, line by line to ensure that the correct implementation of the program_

• Air fails action to be verified in the field as per the control narrative document.

• For controllers working in Manual, Auto or Cascade, the applicable mode will be checked_ Controllers action in Auto mode, Cascade mode, Ratio mode as applicable are tested on the FCs HMI by varying (rising / decreasing) the process value the software simulation blocks_ Direct / reverse action will also be confirmed in the manner described above_ Split range control action will also be confirmed in the manner described above_ All these are confirmed during the software FAT and will be tested again during SIT and subsequently signed off by QP_

Notes:

Page 13: Logic Check Function Check Procedure

Jgfi-.,JJ~ ~ Qatar Petroleum -==

EPIC for Gas Sweetening Facilities Project (GSF) at Mesaieed & Dukhan

Part-2 AGRP (Dukhan)

Doc_ No.: 2971-0-05-0071

Title: Logic Checking I Functional Checking Procedure

Rev: A Date: 11/10/11 Page: 13 of 15 Petrofac ~

• Simulation of the process alarms mentioned in the control narrative will be with test equipments from the marshalling cabinets, wherever possible.

• Possible simulation of process input values will be completed from the software by changing the values (rising / decreasing) to avoid the use of 2 or more communicators.

• All the process input signals from the field instrument are already tested as part of the instrument loop checks.

• Any deviations from the control narrative shall be recorded on the punch list and corrected at a later stage under the control of a software change request.

10.0 RECORDS AND FORMS

• A 'overrides, inhibits and forced signals' log book shall be maintained inline with the requirements of the procedure for control of overrides, inhibits and forced signals (Doc. No. 2971-4-05-0005) to record/track the various bypasses installation/removal.

• A Master copy of the caE-ESD, CaE-FaG, Function control narratives will be made available in Control room HMPS and all tests will be recorded on it. These copies will be later signed off by CONTRACTOR and QP for record keeping.

• A detailed log book (Engineering deviations) will be maintained inline with the software change control procedure (Doc. No. 2971-4-05-0002) to record the deviations of configured alarms and trip set points on the graphics and on the project's 'Alarm, Trip a Set-point schedule' .

• "The PetroPCS check sheets attached in section 11.0 of this document are applicable for this procedure

11.0 ATTACHMENTS

• Attachment 1 - Function Control Loop Narratives a Logic Sequence Test

• Attachment 2 - Cause a Effect Drawing Verification Check Sheet

Page 14: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project Rev: A

Petrofac ~ J9~~~ (GSF) at Mesaieed & Dukhan

Date: 11/10/11 Part-2 AGRP (Dukhan)

Page: 14 of 15 Qatar PEtroleum _ Doc. No.: 2971·0·05·0071

Title: Logic Checking I Functional Checking Procedure

11.1 Attachment 1 - Function Control Loop Narratives 8: Logic Sequence Test

~ (" rrR tlo: I-0105C

-J9Ji-,JJ~ ~f1l

FUNCI ~~~~~~~~ LOOP Rev. : 1

Qatar PEtroleum ,! LOGIC / SEQUENCE TEST Project No: •• SubProj4tCt.~

Petrofac ~ «BarcodeIte Record Ho~

m» TAG No. SUS-SYSTEM Ho.

DRAWING No. DATA SHEET No.

Cu\'A "un I AREA ~~::g~.NO: SHT. NO.

Sht. N6.LooP , ~'Q""'¥ No. Rev. No.

Equipment mentioned in Control Narrative:

Instrument Tag Nos. mentioned in Control Narrative:

Control Narrative Description: .. ,-

I OF TEST

TEST RESULTS

NOTE: Associated 'Control loop Narratives 'Document is to be attached.

REMARKS:

COMPLETED BY APPROVED BY ACCEPTED BY

Signature

Name

Date

Page 15: Logic Check Function Check Procedure

EPIC for Gas Sweetening Facilities Project Rev: A

Petrofac ~ J~fl--,JJ~ ~ (GSF) at Mesaieed a: Dukhan

Date: 11/10/11 Part-2 AGRP (Dukhan)

Page: 15 of 15 Qatar Petroleum ~ Doc_ No.: 2971-0-05-0071

Title: Logic Checking / Functional Checking Procedure

11.2 Attachment 2 - Cause & Effect Drawing Verification Check Sheet

~ Commissioning Check Sheet ITR No: 1-0106C

J~jL,JJ~ ~ Cause & Effect Drawing Rev.: 1

Qatar PetrolEum' ~ Verification Check Sheet Project No: ~·SubProjact·~

Petrofac ~ «BarcodeIte Record No: m»

TAG No. SUB-SYSTEM No.

DRAWING No. DATA SHEET No_

D Control I Safeguarding System Site Acceptance Shall be in accordance with the manufacturers recommendations and with the factory acceptance test Procedures and results

Item Description of check Result

1. All items shown on Cause a Effect Drawings shaU be proven during pre-commissioning

2. Causes andJ,ffect aGtions checked and confirmed as per the Cause a Effect Drawinll Data

3. Attach As built CaE Drawinll sil/ned by company as witnessed for full or part CaE test from field input to field output

REMARKS/OBSERVATIONS:

COMPLETED BY APPROVED BY ACCEPTED BY

Signature

Name

Date