ENGINEERED RIVETING, SWAGING & AUTOMOTIVE FASTENING SYSTEMS

LOCKBOLT FASTENERS PRODUCT CATALOGUE

AVLOCK INTERNATIONAL

INDIA PRIVATE LIMITED

Plot No.A165/166, Road No.27, Wagle Industrial Estate,

Thane – 400604. India Tel : +91-22-25821118 Fax : +91-22-66345622

Email : info@avlock.co.in Website : www.avlock.co.in

Ramon House,6th Floor, Tel : 91-22-66345611/12 169 Backbay Reclamation, Fax : 91-22-66345622 Mumbai :- 400 020 Email : info@avlock.co.in India. Website : www.avlock.co.in

AVLOCK INTERNATIONAL

I N D I A P R I V A T E L I M I T E D

HYDRALOC FASTENERS

Hydraloc ‘T’ Pin & Collar 10

Part Number Call and Explanation for Hydralock ’ T’ Pin & Collar

PIN PART NUMBER EXAMPLE 10 – 04 – R – T – G

COLLAR PART NUMBER EXAMPLE

10– S

10 PIN DIAMETER (A) 10 COLLAR DIAMETER

04 MINIMUM GRIP THIKNESS (Q) S/F COLLAR TYPE

R/F HEAD TYPE S - STANDARD

R - RAISED HEAD F – FLANGED

F - FLUSH HEAD

T GRADE HIGH TENSILE

G GALVANIZED / PLATED

PIN DIMENSIONS GRIP NUMBER

GRIP

RANGE

(Q)

PIN

LENGTH

(O)

BREAK

LENGTH

(P)

Shank Diameter A 09.65 - 09.77 4 3.18 - 9.53 20.55 53.87

Head Diameter B 18.11 -19.99 6 6.35-12.70 23.72 57.05

Head Height C 05.66 - 06.29 8 9.53-15.88 26.90 60.22

COLLAR DIMENSIONS 12 12.70-19.05 30.07 63.40

Bore Diameter D 09.52 - 09.77 14 15.88-22.23 33.25 66.57

Outside Diameter E 14.98 - 15.24 18 19.05-25.40 36.42 69.75

Height G 10.92 - 11.68 22 22.23-28.58 39.60 72.92

Hole Size L 9.930 24 25.40-29.21 42.77 76.10

MECHANICAL PROPERTIES 28 28.58-34.93 45.95 79.27

Shear Strength KN No 10

FASTENER

Clamp Load KN

Tensile Strength KN

Ramon House,6th Floor, Tel : 91-22-66345611/12 169 Backbay Reclamation, Fax : 91-22-66345622 Mumbai :- 400 020 Email : info@avlock.co.in India. Website : www.avlock.co.in

AVLOCK INTERNATIONAL

I N D I A P R I V A T E L I M I T E D

HYDRALOC FASTENERS

PIN DIMENSIONS GRIP

NUMBER GRIP

RANGE (Q)

PIN LENGTH

(O)

BREAK LENGTH

(P)

Shank Diameter A 12.52 - 12.95 6 6-13 79 32 Head Diameter B 23.00 - 24.00 12 12-19 85 38 Head Height C1 07.70 - 09.20 18 18 - 25 91 41 Head Height C2 06.15 MAX 24 24 - 31 97 50 COLLAR DIMENSIONS 31 31 - 38 104 57 Bore Diameter D 13.20 - 13.40 37 37 - 44 110 63 Outside Diameter E1 19.95 - 20.25 44 44 - 51 117 70 Outside Diameter E2 20.10 - 20.40 50 50 - 57 123 76 Flange Diameter F F 25.15 - 26.15 57 57 - 64 130 83 Height G1 15.70 - 15.90 63 63 - 70 136 89 Height G2 18.70 - 19.20 70 70 - 77 143 96 INSTALLED DATA 77 77 - 84 150 103 Swage Length H 09.74 MIN 83 83 - 90 156 109 Swage Diameter I 18.40 MAX 89 89 - 96 162 115 Pin Protrusion J 09.00 MAX 95 95 - 102 168 121 Pin Intrusion K 01.50 MAX

No 13

FASTENER

Hole Size L 14.20 MAX MECHANICAL PROPERTIES Shear Strength 64 KN MIN Clamp Load 54 KN MIN Tensile Strength 76 KN MIN

All fasteners will deliver the specified mechanical properties when installed within the grip range for material thickness specified. When using flange collars remember to add the flange thickness to the total material thickness for proper grip selection. All fasteners are manufactured to metric sizes for your convenience.

PIN DIMENSIONS

GRIP NUMBER

GRIP RANGE

(Q)

PIN LENGTH

(O)

BREAK LENGTH

(P) Shank Diameter A 15.65 - 16.19 6 6-13 94 36 Head Diameter B 28.50- 30.00 12 12-19 100 42 Head Height C1 09.50 - 11.30 18 18 - 25 106 48 Head Height C2 08.10 MAX 24 24 - 31 112 54 COLLAR DIMENSIONS 31 31 - 38 119 61 Bore Diameter D 16.55 - 16.75 37 37 - 44 125 67 Outside Diameter E1 24.70 - 24.9 0 44 44 - 51 132 74 Outside Diameter E2 24.85 - 25.15 50 50 - 57 138 80 Flange Diameter F F 31.30- 32.30 57 57 - 64 145 87 Height G1 21.65 - 21.90 63 63 - 70 151 93 Height G2 23.75 - 24.25 70 70 - 77 158 100 INSTALLED DATA 77 77 - 84 150 165 Swage Length H 15.69 MIN 83 83 - 90 171 113 Swage Diameter I 23.00 MAX 89 89 - 96 177 119 Pin Protrusion J 09.00 MAX 95 95 - 102 183 125 Pin Intrusion K 01.50 MAX

No 16

FASTENER

Hole Size L 17.50 MAX MECHANICAL PROPERTIES Shear Strength 100 KN MIN Clamp Load 85 KN MIN Tensile Strength 121 KN MIN

Hydraloc ‘T’ Pin & Collar 13 - 16 mm

Ramon House,6th Floor, Tel : 91-22-66345611/12 169 Backbay Reclamation, Fax : 91-22-66345622 Mumbai :- 400 020 Email : info@avlock.co.in India. Website : www.avlock.co.in

AVLOCK INTERNATIONAL

I N D I A P R I V A T E L I M I T E D

HYDRALOC FASTENERS

PIN DIMENSIONS

GRIP NUMBER

GRIP RANGE

(Q)

PIN LENGTH

(O)

BREAK LENGTH

(P) Shank Diameter A 18.80 - 19.43 6 6-13 107 39 Head Diameter B 33.50 - 35.00 12 12-19 113 45 Head Height C1 11.50 - 13.50 18 18 - 25 119 51 Head Height C2 09.80 MAX 24 24 - 31 125 57 COLLAR DIMENSIONS 31 31 - 38 132 64 Bore Diameter D 19.80 - 20.00 37 37 - 44 138 70 Outside Diameter E1 29.50 - 29.80 44 44 - 51 145 77 Outside Diameter E2 29.85 - 30.15 50 50 - 57 151 83 Flange Diameter F F 37.70 - 38.70 57 57 - 64 158 90 Height G1 23.95 - 24.25 63 63 - 70 164 96 Height G2 28.45 - 28.95 70 70 - 77 171 103 INSTALLED DATA 77 77 - 84 150 178 Swage Length H 16.95 MIN 83 83 - 90 184 116 Swage Diameter I 27.80 MAX 89 89 - 96 190 122 Pin Protrusion J 09.00 MAX 95 95 - 102 196 128 Pin Intrusion K 01.50 MAX

No 19

FASTENER

Hole Size L 20.50 MAX MECHANICAL PROPERTIES Shear Strength 144 KN MIN Clamp Load 127 KN MIN Tensile Strength 178 KN MIN

All fasteners will deliver the specified mechanical properties when installed within the grip range for material thickness specified. When using flange collars remember to add the flange thickness to the total material thickness for proper grip selection. All fasteners are manufactured to metric sizes for your convenience.

PIN DIMENSIONS

GRIP NUMBER

GRIP RANGE

(Q)

PIN LENGTH

(O)

BREAK LENGTH

(P) Shank Diameter A 22.00 - 22.60 6 6-13 114 42 Head Diameter B 39.00 - 41.00 12 12-19 120 48 Head Height C1 13.50 - 15.30 18 18 - 25 126 54 Head Height C2 10.00 MAX 24 24 - 31 132 60 COLLAR DIMENSIONS 31 31 - 38 139 67 Bore Diameter D 23.40 - 23.60 37 37 - 44 145 73 Outside Diameter E1 34.55 - 34.85 44 44 - 51 152 80 Outside Diameter E2 34.60 - 34.80 50 50 - 57 158 86 Flange Diameter F F 40.00 - 41.00 57 57 - 64 165 93 Height G1 27.85 - 28.15 63 63 - 70 171 99 Height G2 33.35 - 33.65 70 70 - 77 178 106 INSTALLED DATA 77 77 - 84 185 13 Swage Length H 19.35 MIN 83 83 - 90 191 119 Swage Diameter I 32.30 MAX 89 89 - 96 197 125 Pin Protrusion J 09.00 MAX 95 95 - 102 203 131 Pin Intrusion K 01.50 MAX

No 22

FASTENER

Hole Size L 23.50 MAX MECHANICAL PROPERTIES Shear Strength 193 KN MIN Clamp Load 175 KN MIN Tensile Strength 247 KN MIN

Hydraloc ‘T’ Pin & Collar 19 - 22 mm

Ramon House,6th Floor, Tel : 91-22-66345611/12 169 Backbay Reclamation, Fax : 91-22-66345622 Mumbai :- 400 020 Email : info@avlock.co.in India. Website : www.avlock.co.in

AVLOCK INTERNATIONAL

I N D I A P R I V A T E L I M I T E D

HYDRALOC FASTENERS

PIN DIMENSIONS

GRIP NUMBER

GRIP RANGE

(Q)

PIN LENGTH

(O)

BREAK LENGTH

(P) Shank Diameter A 25.10 - 25.90 6 6-13 129 46 Head Diameter B 45.00 - 47.00 12 12-19 135 52 Head Height C1 15.00 - 17.70 18 18 - 25 141 58 Head Height C2 13.80 MAX 24 24 - 31 147 64 COLLAR DIMENSIONS 31 31 - 38 154 71 Bore Diameter D 26.20 - 26.40 37 37 - 44 160 77 Outside Diameter E1 39.55 - 39.85 44 44 - 51 167 84 Outside Diameter E2 39.45 - 39.75 50 50 - 57 173 90 Flange Diameter F F 47.50 - 48.50 57 57 - 64 180 97 Height G1 31.95 - 31.95 63 63 - 70 186 103 Height G2 37.95 - 36.25 70 70 - 77 193 110 INSTALLED DATA 77 77 - 84 200 117 Swage Length H 21.95 MIN 83 83 - 90 206 123 Swage Diameter I 36.80 MAX 89 89 - 96 212 129 Pin Protrusion J 09.00 MAX 95 95 - 102 218 135 Pin Intrusion K 01.50 MAX

No 25

FASTENER

Hole Size L 27.00 MAX MECHANICAL PROPERTIES Shear Strength 251 KN MIN Clamp Load 229 KN MIN Tensile Strength 232 KN MIN

Hydraloc ‘T’ Pin & Collar 25 mm

‘ T ‘ denotes Tensile Strength =ASTM Grade 5 = 12,000 PSI (828 mPa) Min. Alt .Ten. Shear Strength is Approximately 80% off ultimate Tensile Not all items shown are standard stock items, and has to be specially manufactured to order No. 25 & 28 Fasteners are only made to order. Hardness: Pin Hardness: 28 - 34 HRC Collar Hardness : 60 - 80 HRB Standard Finishes : Pin - Electro-Zinc Plated - CrVI - free - Thickness - 8 Micron Min Collar-Electro-Zinc Plated - CrVI - free - Thickness - 8 Micron Min Red/White Rust - 48 hrs. Min. If Stump Pins are required add postfix ‘ S ‘ . ‘ P ‘ dimension will then apply for average length

Part Number Call and Explanation for Hydralock ’ T’ Pin & Collar

PIN PART NUMBER EXAMPLE 13 – 06 – R – T – G

COLLAR PART NUMBER EXAMPLE

13 – S

13 PIN DIAMETER (A) 13 COLLAR DIAMETER

06 MINIMUM GRIP THIKNESS (Q) S/F COLLAR TYPE

R/F HEAD TYPE S - STANDARD

R - RAISED HEAD F – FLANGED

F - FLUSH HEAD

T GRADE HIGH TENSILE

G GALVANIZED / PLATED

Ramon House,6th Floor, Tel : 91-22-66345611/12 169 Backbay Reclamation, Fax : 91-22-66345622 Mumbai :- 400 020 Email : info@avlock.co.in India. Website : www.avlock.co.in

AVLOCK INTERNATIONAL

I N D I A P R I V A T E L I M I T E D

HYDRALOC FASTENERS

Hydraloc Installation Guide

1

The H y d r a l o c Pin (1) is pushed through the prepared hole as far as possible. The Collar (2) is then placed over the Pin and located as close to the Joint as possible.

The installation Tool is laced over the assembly holding the Pin Head close to the Joint face and also pushing the Collar as close as possi-ble.

2

On Installation the Collet (3) Moves backwards allowing the Jaws (4) to grip the Pintail. As the Collet (3) continues to move backwards the Anvil (5) is forced forward firmly closing any gap then swaging the collar into the grooves, developing the specified clamp and Tensile Properties.

On completion of the swaging Cycle the Collet (3) continues to move back-wards causing the Pintail to break of. In the return mode of the tool, the assembled joint is first ejected from the Anvil (5 ) and then the Jaws(4 ) are opened freeing the spent Pintail which is then removed from the tool.

3 4

Installed Inspection Data 13-28mm

PIN NUMBER

13 16 19 22 25 28

A SWAGED DIAMETER MAXIMUM 18.40 23.00 27.80 32.60 36.80 41.35

B SWAGED LENGTH MINIMUM 09.74 15.69 16.95 19.35 21.95 23.60

C PIN INTRUSION MAXIMUM 01.50 01.50 01.50 01.50 01.50 01.50

D PIN PROTRUSION MAXIMUM 09.00 09.00 09.00 09.00 09.00 09.00

E HOLE DIAMETER MAXIMUM 14.20 17.50 20.50 23.70 27.00 30.20

Ramon House,6th Floor, Tel : 91-22-66345611/12 169 Backbay Reclamation, Fax : 91-22-66345622 Mumbai :- 400 020 Email : info@avlock.co.in India. Website : www.avlock.co.in

AVLOCK INTERNATIONAL

I N D I A P R I V A T E L I M I T E D

HYDRALOC FASTENERS

Installation Tools For Hydraloc Bolt :

HYDRAULIC HOSE LHS13 Hydraulic Hose 06meter

LHS16 Hydraulic Hose 10 meter

LHS14 Hydraulic Hose 15 meter