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Location
Tüpraş Residue Upgrade Project (RUP)
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Tüpraş Refineries
Tüpraş Residue Upgrade Project (RUP)
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Total Refining Capacity : 28.1 Millions Tons - 100% of Turkey’s refining Capacity
Current Nelson Complexity (NC) : 7.25
Existing Refinery
Tüpraş Residue Upgrade Project (RUP)
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• Crude Distillation Units (3) 37,500 m3/day
• Vacuum Distillation Units (3) 14,000 m3/day
• FCC Unit (1) 2,250 m3/day
• CCR Platforming Units (2) 7,200 m3/day
• Isomerization Unit (1) 3,600 m3/day
• Desulphurizer Units (3) 14,750 m3/day
• Hydrocracking Unit (1) 4,000 m3/day
• Sulphur Plants (2) 250 ton/day
• Kerosene Treating Unit (1) 5,500 m3/day
• Hydrogen Plant (1) 57,000 NM3/hr
Existing Refinery - Utilities
Tüpraş Residue Upgrade Project (RUP)
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1. Power Plants: • Steam Generation (990ton/hr) • Electricity Generation
o Turbogenerator 45 MW o Co-gen 40 MW
2. Tank Farm
• Total 134 Tanks and over 2.000.000 m3 storage capacity
3. Sales
• Truck loading ve rail car loading • Marine loading,
o Platform: 300.000 DWT, FAZ II: 100.000 DWT, FAZ I: 80.000 DWT
4. Waste water treatment, including;
• Balast water treatment • Domestic waste treatment
5. Recovery Units • Flare Gas Recover : 3.000 m3/saat • Waste Water Recovery : 440 m3/saat
Purpose of RUP
Tüpraş Residue Upgrade Project (RUP)
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• Integrate with the existing refineries (Kırıkkale Refinery by rail way, İzmir
refinery by vessels, Izmit Refinery by pipeline)
• Receive all black products from Tüpraş Refineries (Atmospheric residuum,
Vacuum Residuum, VGO’s, high sulphur diesel)
• Convert them into primarily ultra low sulphur diesel, jet fuel, naphtha, and
LPG
RUP General View
RUP Product Yields (Tons/year)
Tüpraş Residue Upgrade Project (RUP)
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White Product Yield (3.476/4.496) = %77.3
RUP Akım Şeması
Tüpraş Residue Upgrade Project (RUP)
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RUP Units
Tüpraş Residue Upgrade Project (RUP)
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• Delayed Coker :8.200 m3/day
• Hydrocracker :8.000 m3/day
• Diesel Desulfurizer :4.000 m3/day
• Naphtha Hydrotreater :1200 m3/day
• Vacuum Unit :7.500 m3/day
• Hydrogen Plant :160.000 Nm3/hr
• Sulphur Recovery Unit (2 trains) :420 ton/day
• Amine Regenerator (2 trains) :26.400 m3/day
• Sour Water Stripper (2 trains) :3.033 m3/day
• Waste Water Treatment Unit :12.000 m3/day
• Cooling Tower :12.000 m3/hr
• Electrical Power (2 GTG+ 1 STG ) :120 MW
• Steam Production (VHPS) :440 ton/hour
• Tanks (23) :660.000 m3
• Flare
• Jetty
• Railway Station
• Central Control Building
Process Licensors
Tüpraş Residue Upgrade Project (RUP)
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Unit Licensor
Vacuum Distilatıon Unit Shell GSI
Delayed Coker Unit Foster Wheeler USA
Hydroprocessing Complex UOP
Hydrogen Unit TECHNIP
Sulphur Recovery Unit JACOBS
LPG Caustic Treater Unit UOP
EPC Contractor : Technicas Reunidas
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Flare is fired
15 September 2014
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Gas turbines starts producing
electrical power
18 December 2014
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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First ASRFO product from İzmir and Kırıkkale Refineries
discharges to RUP tanks.
18 December 2014
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Vacuum Unit starts up
16 March 2015
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Hydrocracker pressure
depressurization tests
19 March 2015
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Sour Water Stripping Unit starts up
20 March 2015
Amine Regenaration
Plant starts up
1 April 2015
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Hydrogen Plant start up
30 March 2015
Hydrocracker produces the
first on spec diesel and jet fuel
products.
2 May 2015
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Sulphur Unit produces sulphur
8 May 2015
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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Waste Water Treatment Plant
starts up
25 May 2015
Important Dates
Tüpraş Residue Upgrade Project (RUP)
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The first petrocoke production
in Turkey
30 May 2015
Current Status
Tüpraş Residue Upgrade Project (RUP)
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• All unit performance tests are passed.
• All other process and utility units are operating at their design
capacities.
• All Tüpraş Refineries operating at maximum capacity
• Tüpraş black product production is now limited to the supply of asphalt,
local heating oil and marine fuel demands.
Tüpraş Residue Upgrade Project (RUP)
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Thank You