lng markets p - imo...viking grace is the world's first lng powered cruise ship. at 57,000...
TRANSCRIPT
Coming Out of the Cold Page 1 February 2013
LNG Markets Perspective is
a periodic paper looking at
key issues and events.
Developments in the LNG
market are discussed in
more depth in our LNG Brief
and quarterly LNG Markets
Updates
TRI-ZEN International
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Main: +65 6734 5550
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James Ashworth
james.ashworth@tri-
zen.com
LNG BUNKERS – COMING OUT OF THE COLD
THE LAUNCHING OF A NEW AGE Earlier this month, Viking Line took delivery of the world’s first LNG powered passenger
ship, Viking Grace from the STX Finland shipyard.
Viking Grace is the world's first LNG powered cruise ship.
At 57,000 Gross Tonnes and carrying up to 2,000 passengers Viking Grace is the largest
non-carrier LNG fuelled vessel built. This represents a significant milestone and shift away
from the smaller short-distance ferries and offshore support vessels that have occupied
the space to date. We are already seeing designs and commissions for vessels with a wider
range of geographical and type diversity. LNG bunkers are becoming a global reality.
The Approaching Storm
Since our LNG Markets Perspective “The Genesis of LNG Bunkers” early last year,
many things have changed, some obvious, others less so. LNG Bunkers, restricted so
far to small ferries and offshore support vessels in the colder climes of northern
Europe, are now beginning to spread to the south, east and west. The introduction of
the North American Emissions Control Area (ECA) in August 2012 was a watershed.
Asia too is now weighing emissions control over commercial expediency.
But while some have reacted with new strategies and investment, the majority of the
maritime sector remains asleep at the helm, perhaps with the expectation that the
tide of emissions legislation can, somehow, be pushed back or that ultra low sulphur
diesel will not cost that much more to burn. They will be disappointed. The storm of
change is coming. This is the wake up call.
LNG MARKETS PERSPECTIVE February 2013
Source: Viking Line
Coming Out of the Cold Page 2 February 2013
THE TIDE OF EMISSIONS LEGISLATION Arguably the most important event in the marine calendar for 2012 was the introduction of the North
American Emission Control Area (ECA). This took the concept of marine emissions control from a purely North
European phenomenon to signal a global tide, signalling further change to come. The North American ECA was
compounded by the introduction of an ECA in US and French Caribbean islands at the beginning of 2013.
Eyes are now turned to the US and Canada’s Arctic coasts and Mexico has stated an interest to establish ECAs
around its US and Gulf coasts and the Gulf of Cortez. Panama has a newly widened canal, good for business,
but bad for marine pollution. A Panama ECA will have a profound effect on world shipping, especially
circumnavigation traffic.
EMISSIONS CONTROL AREAS (ECAS) What is an ECA?
Under the International Maritime Organization (IMO) MARPOL Annex VI legislation, certain sea areas are
defined as "special areas" in which, for technical reasons relating to their oceanographic and ecological
condition and to their sea traffic, the adoption of special mandatory methods for the prevention of sea
pollution is required. Under the Convention, these special areas are provided with a higher level of protection
than other areas of the sea.
The main pollutants covered are sulphur (SOx), nitrous oxides (NOx) and Particulate Matter, or Black Carbon.
Sulphur (SOx) The next watersheds are 2015 with
the introduction of 0.1% Smax in ECAs
and the global limit of 0.5% Smax
globally (subject to review in 2018).
These maxima will consign Heavy Fuel
Oil (HFO) bunkers to history, as oil
companies are not prepared to
provide ultra low sulphur HFO.
Nitrous Oxides (NOx) The NOx control requirements of IMO MARPOL Annex
VI apply to installed marine diesel engines of over 130
kW output, other than those used solely for emergency
purpose, irrespective of the tonnage of the
ship. Different levels (Tiers) of control apply based on
the ship construction date, and the engine’s rated
speed. Currently, Tier III rules will only apply to ships
operating inside ECAs.
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 3 February 2013
CURRENT AND FUTURE ECAS
Regional View
Europe Following a meeting of IMO’s Marine Environment Protection Committee (MEPC), the
EU has updated its Sulphur Directive with formal approval at the end of 2012. The EU
will now enforce a maximum 0.5% sulphur limit in all EU seaports from 2020 and
inland waterways by 2025, independent of the 2018 IMO review. EU Sulphur Emission
Control Area (SECA) requirements will also be formally aligned with MARPOL Annex VI
parameters.
It is clear that the European Union is serious about adoption of the highest
contemporary standards on emissions and has proven ready to put money behind this
intent, in spite of economic doldrums and fiscal constraint. Future adoption of ECA
status around all EU coasts (Norway is already engaged) and inland waterways.
New areas covered will include the northern Norwegian and Swedish coasts, Great Britain and Ireland’s Irish
Sea and Atlantic coasts, France, Spain (including the Canary Islands) and Portugal’s Atlantic coast, the
Mediterranean and Bulgaria and Romania’s Black Sea coasts. Since most of the North African nations are gas
producers and do not have large shipping fleets, it is reasonable to conclude they would not object to a
Mediterranean ECA.
Ukraine is establishing a measure of energy independence by becoming an LNG importer and may well seek
market opportunities in marine bunkering. Establishing an ECA around its Black Sea coast might be one way of
facilitating this. Russia, Georgia and Turkey have yet to declare their intentions.
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 4 February 2013
Straits of Malacca Singapore remains the world’s leading bunker port,
delivering around 40 million tonnes per year (albeit with
some slippage in 2012). Singapore opens its LNG import
terminal in 2013 and has ambitious expansion plans.
Singapore’s government has mooted the prospect of
related LNG bunkering and has targeted 2015 without
specifying how. It is also on record as stating that the new
terminal priority is meeting domestic demand, suggesting
LNG bunkers is lower on the radar. Likelihood is that
future bunker provision will involve a floating import facility.
Meanwhile, Malaysia could well enter the game. Malaysia has just opened the new import terminal at Melaka
and could use this to make LNG bunkers available in Johor. With Indonesia having little of its own traffic in the
Straits, all this is commensurate with the possible introduction of a future ECA, again making a significant
impact on global shipping traffic. Panama, the Mediterranean (and Suez Canal) and Straits of Malacca would
make ECA transit virtually unavoidable for most shipping traffic.
Pearl River Delta The Hong Kong government aims for all ocean-going vessels switch to cleaner
fuels when they berth in Hong Kong waters from 2015. The government has
also made an appeal to the authorities in Guangdong province to enforce
similar policies in the Pearl River Delta. The clean fuel target is one of a series of
pollutant emission reduction benchmarks announced and include targeted
reduction of sulphur dioxide, nitrogen dioxide, suspended particulates and
volatile organic compounds.
The Hong Kong government has taken unilateral action already, with an incentive scheme inaugurated in
September 2012, to reduce 50% of the port fees, including port facilities and light dues, for ocean going vessels
- if they switch to low sulphur diesel whilst berthed in Hong Kong waters.
Airborne pollution is an issue of serious concern in China. The government is on record as saying that
unchecked pollution will retard Chinese growth by 2% of GDP per annum. Although coal fired power
generation is the main culprit, shipping emissions are very much in the sights. The Chinese government is
“strongly encouraging” Yangtze River traffic to convert to LNG and is overseeing a significant growth in LNG
imports. In the Pearl River, new import terminals have come into the picture at Zhuhai, Dapeng Bay,
Dongguan, and Shenzhen. It is logical that, to maximise the return on investment, they would offer LNG
bunkering and declare an ECA to underpin this. Major adoption of LNG fuelled ships will also revive a Chinese
shipbuilding industry, currently in the doldrums.
Japan and Korea As in Norway, both Japan and Korea have environmentally aware populations and a strong historical affinity
with the sea. Both are also large importers of LNG. Korea’s KOGAS has recently commissioned a feasibility
study to look at the introduction of LNG as a bunker fuel. It is almost a given that the recommendations will be
positive and introduction of an ECA is a logical corollary.
Japan was an early adopter of LNG in the 1970s as a way of abating deteriorating air quality from industrial
growth. Reasons to go ECA are compelling but years of economic stagnation, aggravated by the effects of the
2011 tsunami, a mounting energy bill in the wake of post Fukushima reactor shutdowns and compounded by a
decade of weak government could retard momentum. That said, a stagnant Japan shipbuilding industry could
also be revitalised by any major adoption of LNG fuelled ships.
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 5 February 2013
Australia and New Zealand After the mixed reaction to the introduction of an Australian carbon tax in 2012 and with a general election in
2013, it is unlikely that the Australian government will introduce further emissions legislation. However,
Australia does have an existing mechanism for dealing with the marine emissions problem. Work has already
started to identify Particularly Sensitive Sea Areas (PSSAs) and this has led to the adoption of new
nomenclature, Marine Environment High Risk Areas (MEHRAs). IMO guidelines are in use to study and manage
selection criteria and we can reasonably conclude that limits will be aligned as well. MEHRAs are unilateral,
faster and easier to introduce than walking the IMO ECA path. A likely outcome will be the widespread
adoption of MEHRAs around the Australian coastline such an ECA would be a small next step.
Although the environment is high on the political agenda, with no LNG infrastructure in place, New Zealand is
in no position today to request ECA status. The planned New Plymouth LNG import terminal has been on and
off the table for years. But that could all change fast if Australia adopts LNG bunkers and if supplies are made
available from Australia, or if New Zealand manages to commercialise its gas reserves.
COMPELLING ECONOMIC ARGUMENTS While ECAs have highlighted the environmental drivers towards the utilisation of LNG as a marine fuel, less is
understood by the bunkering and shipping community about the economic drivers.
Since January 2009, the cost of 180cSt High Sulphur
Fuel Oil (HSFO) in Singapore, the world’s largest
bunker port, has doubled, while the price of LNG in
Asia has remained largely unchanged.
Fuel has become by far the single largest expenditure
for most ship owners. In 2012, the fuel bill equalled
around 25-30% of average ship earnings. All the
signals for change from oil to gas are clear. The perils
of not changing are also equally clear. The “chicken
and egg” cycle is being broken, with an increasing
range and diversity of LNG supply. But it appears that
most of the marine industry remains soundly asleep
at the helm. It is now time to wake up an act.
In the adjacent chart, 380cSt Heavy Fuel Oil (HFO) is
included for reference, but is an irrelevance for use in ECAs
and post 2020 globally (subject to ratification), as refiners
are unprepared to produce Low Sulphur HFO, so it will
most probably be withdrawn from the marine bunker
market. The markers to determine Opportunity Cost are
LNG against Singapore 0.1% Sulphur Diesel for use in ECAs
post 2015 and 0.5% Sulphur Diesel globally post 2020 (not
yet quoted, so 1% S diesel used for comparison). We can
also see differentials in LNG pricing with the greatest
spread making USA LNG more than 50% cheaper than Singapore 0.1%S diesel. No wonder that American and
European ship owners are increasingly keen to adopt LNG. The lower pricing of LNG in the USA and Europe
suggest that these may become the preferred bunker locations, upturning Asia’s recent historical dominance.
With LNG becoming increasingly prevalent and ultra low sulphur diesel variants increasing in demand,
compromising availability, we can expect this trend to continue.
Source: a-aservices
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 6 February 2013
CHANGING LNG SUPPLY AND DEMAND PATTERNS The inevitable wholesale adoption of LNG as the preferred marine fuel will have a major impact on global
supply and demand pattern. It will effectively, double today’s global LNG demand of 240 million tonnes per
annum. The response will need a flexible approach to supply. The challenge with traditional LNG terminals is
that they are geared to one or two shipping movements per week. Any increased frequency to supply LNG
bunkers back over the wharf is seen as an unwelcome risk to operations and safety. This is about to change as
new demand drives the emergence of an alternative supply chain. With around half the top 10 bunker ports
offering or planning LNG bunkers, the others will not be long to follow.
LNG BUNKER SUPPLIES
LARGE SCALE LNG We think of large scale LNG plants today as meeting nations’ needs
for energy, both as electricity generation and industrial and domestic
gas supply. The surge in demand for gas as a transport fuel for on
and off-road commercial vehicles, trains, and ships, will require the
significant expansion of existing, or construction of new liquefaction
capacity. As demand for oil tankers continues to shrink on the back
of continued economic recession, demand for large LNG carriers,
already high, will grow substantially.
SMALL SCALE LNG Small LNG facilities have been in
operation for some years, but
usually at a limited number of
dedicated facilities in Norway,
China and Japan. Moves are
afoot that will globalise the
concept and application. Small
Scale LNG requires supply from
any piped gas source. It is
particularly suitable for the
monetisation of stranded gas, as
is the case of providing LNG supply for trucks in the USA and Canada. There is also an extensive network of
Small Scale LNG production in China, including the liquefaction of Coal Seam Gas (CSG).
Shell is now making a strong play into small-scale LNG. In
2012, it acquired Norway’s Gasnor, which has played a key
role in developing the world’s leading small-scale LNG market.
In a land transport, but relevant initiative, Shell took the final
investment decision in 2011, on the Canadian “Green
Corridor” project. The initiative will develop a retail
infrastructure for the supply of LNG along a busy truck route
in the province of Alberta. The LNG will be supplied from a 0.3
mtpa plant near Calgary, based on Shell’s new Moveable
Modular Liquefaction System (MMLS). With low cost and quick installation, this technology is suitable for the
easy establishment of marine LNG bunker facilities in locations that have access to a piped gas supply.
Source: RasGas
Source: Nova Atlantic
Source: Shell
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 7 February 2013
FUTURE SUPPLY OPTIONS Small Scale LNG production is very suitable for the start-up phase of LNG bunkering and will remain so for
small ship operations located close to a pipeline gas supply. But given the potential scale for wholesale
adoption of ocean going vessels Small Scale LNG is not an economic option. None of the world’s major
seaports is located near liquefaction facilities, so supply will have to be from an imported LNG storage facility,
possibly dedicated to bunkering. Land is often scarce in port areas and public attitudes hostile to new large
scale gas facilities. While this may be misguided, it is probable that many new facilities will need to be located
remotely or more likely, floating.
FLOATING STORAGE AND OFFLOAD FACILITIES Floating Storage and Offload (FSO) vessels are usually modified LNG carriers that are typically 20-25 years old.
They have been faster to bring into service and have cost half that of dedicated new builds. More commonly
used as Floating Storage and Re-gasification Units (FSRU), vessels have been 75,000 to 100,000 m3. But the
current shortage of such vessels might see new LNG bunker FSOs move directly into the 120,000 m3 category.
FLNG FOR BUNKER SUPPLIES Shell has led the field by commissioning the world’s
largest floating structure, the “Prelude” Floating LNG
production facility, to be stationed off northwest
Australia. At 500 m length and designed around the needs
of serving large scale LNG supply, Prelude itself is unlikely
to be suitable to offer LNG bunkers. But as gas producers
increasingly seek to diversify their markets and LNG
bunkers grows in importance, future modification or even
dedicated FLNG construction could serve the marine
market at sea. This would also avoid requirements for land space and NIMBY (Not In My Back Yard) issues
associated with the construction of onshore terminals. It is conceivable that future smaller FLNG facilities
could become a common source of LNG Bunkers whilst exploiting marginal gas fields, not suitable for large
scale commercialisation.
LNG BUNKER DELIVERY SYSTEMS Finland’s Wärtsilä has joined the growing list of developers of concept LNG fuelled LNG bunker barges. This
follows from similar designs from Sweden’s White Smoke and FKAB and Germany’s TGE. At 350 m3, this is
again a small vessel, suited to the needs of small ferries and offshore support vessels. To achieve a single
bunker delivery in an acceptable time, ocean going vessels will require much larger bunker barges, typically
25,000 to 30,000 m3. Although there has been much talk, we have still yet to see designs on this scale and this
remains an important opportunity for shipyard innovation.
Source: Wärtsilä
Source: Shell
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 8 February 2013
In the USA, Houston-based Waller Marine is planning to build the first of seven
planned natural gas liquefaction facilities on the Mississippi River in Louisiana,
with capacity of 500,000 gallons (1,900 m3) per day, with a second Mississippi
site to be disclosed during the first quarter of 2013. The plants will feed
specialised vessels which will in turn supply LNG bunkering services to gas-
fuelled ships.
Waller has also adopted an articulated push barge concept. Whilst elegant in its simplicity and flexibility, such
designs can be difficult to manoeuvre for ship-to-ship bunkering operations, especially in adverse weather.
Waller anticipates that significant savings can be achieved by vessel owners using LNG fuels with payback for
conversion costs being as short as six months. Waller has also initiated a vessel conversion strategy and is
working with partners to provide funding for the conversion of ships to be fuelled by LNG. Working with
engine manufacturers and equipment suppliers, Waller is engineering shipboard LNG fuel storage and supply
systems for vessels having a range of horsepower. Waller is also developing pre-manufactured systems to
reduce or eliminate downtime during conversion.
Multiple other schemes are underway in the USA and Canada. In a move to capture US LNG demand in the
wake of the North American ECA introduction, Shell and Wärtsilä jointly announced in late 2011, the signing of
an MOU to encourage and accelerate adoption of LNG as a marine fuel, with Wärtsilä providing the engine and
gas handling technology and Shell supplying low-cost LNG to Wärtsilä natural gas powered vessel operators
and other customers. The agreement has focussed first on supplies from the US Gulf Coast and will later
expand to cover a broader geographical range.
Under the European Union’s Trans-European Transport Network (TEN-T), 139 ports have been targeted across
Europe to offer LNG bunker capability by 2020 (seaports) and 2025 (inland water ports). This and extended
emissions legislation will inevitably hasten the adoption of LNG as the preferred fuel for vessels trading
predominantly in European waters, with inevitable spin-off elsewhere.
Meanwhile, other projects are continuing in spite of, or in conjunction with, regional initiatives:
Gothenburg, Nynashamn, Hamburg, Bremen, Rotterdam, Antwerp, Zeebrugge, Ghent and Dunkirk are planning LNG bunker facilities by 2015
34 further sea ports in Europe are currently planning/proposing an LNG bunker service
A Bomin/Linde joint venture plans to have a multiple supply points in Northern Europe starting with Hamburg
Gazprom/Summa Group JV plan to develop bunkering infrastructure across North Sea & Baltic regions
Source: Waller Marine
Source: Waller Marine
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 9 February 2013
NEW LNG FUELLED VESSELS COMMISSIONED AND DELIVERED The march of new ferries, tug boats and offshore support vessels has continued. By the middle of 2012 the
global order books for non-LNG carrier, LNG fuelled vessels were up 26% year on year, even during the
greatest shipping recession in living memory. Numbers are still relatively low, but we expect a sharp pick-up as
the combined effects of new legislation and elevating fuel prices generates awareness.
Deen Shipping’s bunker barge, “Arganon”, delivered by Trico in 2011,
is the world’s first of her kind. Carrying 6,100mt of two grades of
bunker fuel and with 110m length, she is powered by two Caterpillar
Dual Fuel engines, burning a mix of 20% diesel and 80% LNG,
bringing her within all current and planned marine emissions
regulations. Europe has realised the practicality and benefits of
adopting contemporary marine emissions standards for application
to its network of inland waterways. This mirrors China’s new policy
on emissions from Yangtze River watercraft.
Shell has signed up to be the first customer of a new breakbulk LNG facility to be
built adjacent to the Gate import terminal in Rotterdam. This will inevitably
improve LNG bunkering infrastructure in one of the world’s busiest seaports.
Meanwhile, Shell has chartered two new “Rhine” LNG fuelled 110m long tanker
barges to serve the route from Rotterdam to Basel in Switzerland. The first is to
be delivered in spring 2013.
To serve the inland waterway demand, Poland’s Seatech Engineering has
developed a LNG fuelled inland waterway pusher tug. Each tug is powered by
twin Mitsubishi GS12R engines, each producing 720 kW.
In a break from small ferries, Baleària, a Spanish Mediterranean ferry
operator will re-engine some high-speed vessels to replace diesel with
LNG to meet new economic and environmental realities. Overall, it plans
to convert nine ferries over the next five years using dual-fuel technology.
0
5
10
15
20
25
2011 2012 2013 2014 2015 2016
No
. of
Ve
sse
ls
Delivery Year
New LNG Fuelled Tonnage (exc. LNG Carriers)
Tugs
Cargo Ships
Harbour Craft
Patrol Vessels
Tankers
Container Ships
Cruise Ships
OSVs
Ferries
Source: Deen Shipping
Source: Shell
Source: Seatech
Source: Baleària
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 10 February 2013
Following implementation of the North American ECA in 2012, we have seen a number of small ferry operators
adopting the “Norwegian” model. These include Washington State Ferries (WSF), New York’s Staten Island
Ferry and Canada’s Société des Traversiers du Québec.
Illustrating the driver, WSF burns more than 64 million litres of fuel each
year, making it the fastest growing operating expense. The fuel budget
today is nearly 30% of the total operating budget, or US$67 million, US$50
million more than it was 12 years ago. The fuel cost saving moving from
diesel to LNG is more than 40% at today’s pricing. This will be even higher
once the 0.1% sulphur maximum kicks-in in 2015. New York estimates a
50% saving on operating costs by converting to LNG.
Australian shipbuilder Incat Tasmania Pty Ltd launched the world’s first high speed passenger Ro-Ro ship
powered by LNG, commissioned in January 2013.
Named the Lopez Mena, the 99m LNG ship was contracted by South
American company Buquebus in November 2010, for operation on their
River Plate service between Buenos Aires, Argentina and Montevideo in
Uruguay. It will be the largest catamaran they have operated and,
according to Incat, the fastest, environmentally cleanest, most efficient,
high speed ferry in the world.
Lopez Mena carries almost 1000 passengers + around 140 cars, has a lightship speed of 53 knots, and an
operating speed of 50 knots. Crossing the River Plate (Rio de la Plata) at high speed will allow the ferry service
to compete with airline traffic between Uruguay and Argentina. LNG will be supplied from Argentina’s Bahia
Blanca import terminal.
“BREAKING THE MOULD” In an important move away from ferries and offshore
support vessels and in another response to the hike in fuel
prices and new environmental legislation, General Dynamics
NASSCO, of San Diego, California will design and construction
two 3,100 TEU LNG-fuelled container ships for delivery in Q4
2015 and Q1 2016. The announcement was a major shock
for the industry, as it represented a radical departure from
the mainstream and has revitalised an otherwise flagging US
shipbuilding industry.
The vessels will serve TOTE’s Puerto Rico service. At 233m and designed by DSEC (a subsidiary of Daewoo
Shipbuilding & Marine Engineering (DSME), Busan, Korea) they will be the largest ships to date to be powered
primarily by Liquefied Natural Gas (LNG). The deal includes options for three additional ships.
The design, with Type “C” LNG tanks mounted under a sheltered poop deck, will be based
on proven container ship design standards and will include DSME's patented LNG fuel-gas
system and a MAN ME-GI dual-fuel slow-speed engine.
TOTE and NASSCO have also contracted for the conversion of TOTE’s
two “Orca” Class trailer ships to burn LNG. The 256m ships, delivered
by NASSCO in 2003, have diesel electric propulsion and serve the
Tacoma, Washington to Anchorage, Alaska route.
Source: Washington State Ferries
Source: Buquebus
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 11 February 2013
TECHNICAL ISSUES
LNG BUNKER DELIVERY - THE LAST METRE To date, most LNG ship refuelling has been carried out using flexible cryogenic hoses, either manhandled for
small ship applications, or crane suspended for large ship transfers, such as FSRU replenishment. The main
challenge is the point of connection, particularly at the receiving vessel’s manifold. Recent LNG bunker barge
concepts have focussed on rigid arm technology. There are issues with both approaches.
Rigid arm technology is well suited to remote
operation, an obvious operational and safety
benefit. But it requires seven degrees of
freedom at the flange interface, making it
sophisticated, vulnerable and expensive. The
performance envelope is relatively narrow, so
that relative ship movement will limit
operations to moderate sea swell only.
Excessive ship movement could lead to arm
damage, or in the most serious case, rupture,
an obvious safety hazard.
Flexible cryogenic hoses are also
expensive. While they are much
more tolerant to sea swell and a
wider range of ship movement,
stress fatigue will cause them to
breach and possibly rupture over
time. It will be interesting to see how
this conundrum will be resolved -
perhaps a hybrid rigid arm up to the
last metre followed by a short,
replaceable section of flexible hose.
THE GREAT SCRUBBER DEBATE Why scrubbers are not the answer
Exhaust Gas Scrubbers, in use successfully in land based
power generation since the 1930s, have been lauded as the
“White Knight” for the perpetuation of heavy oil burning.
Unfortunately this reasoning is wrong on many levels.
Scrubbers are large pieces of equipment with multiple
associated tanks and pumps, requiring space that most
vessels simply do not have. Even if the equipment can be
shoehorned into the available space, the additional pumps
often require power beyond the existing capability of many
vessels, particularly those with shaft drive power take-off
generators. So a new generator is required, potentially
costing $ millions and taking up even more scarce space.
Source: TGE
Source: Excelerate
Source: Aalborg
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 12 February 2013
Scrubbers produce toxic acidic sludge that is either de-watered and contained in tanks, especially in port, or
discharged while at sea. There are currently no port facilities for dealing with such toxic sludge and acidic
discharge at sea is unacceptable.
Scrubbers are only part of the supposed solution, dealing with sulphur (SOx). To deal with the equally nasty
problem of nitrous oxides (NOx), we need to turn to Selective Catalytic Reduction (SCR). This involves reacting
the hot exhaust gases after the turbocharger with either, ammonia, or more commonly urea, the cost of both
which is related to oil and has doubled over the past 3 years. And then there is the additional cost of fitting
the reactors into the current exhaust system to add to the bill. If this was not enough, running EGS+SCR will
add around 3% to an already elevated fuel bill.
And yet, there is more. If the burden of proof of emissions compliance is removed from the fuel to the
exhaust gas, the gas must be monitored on a continuous basis when proof of compliance is needed.
Equipment to achieve this not yet available in marinised form, costs millions to fit and requires high levels of
expert calibration, well beyond the normal capabilities of seagoing staff. Fines for non-compliance will be
punitive.
Ultimately the net costs of conversion to LNG, or building to burn LNG, are roughly the same as conversion or
new building to burn oil + a scrubber. So, for the cost and uncertainty of converting your old oil burner to
continue as is, you may as well have converted to gas (if possible), or scrapped and built future proof.
TECHNICAL, SAFETY AND PERMITTING ISSUES LNG Storage and distribution has been around for 50 years, so the technical challenges have been addressed
many times in many places. However, LNG remains a poorly understood commodity and irrational fear of the
unknown often dictates policy and regulation. Technical consideration is about choices. Safety and
understanding is a mix of fundamental knowledge and understanding plus a sense of which way the wind is
blowing.
LNG FUEL TANKS Any shipowner deciding to adopt LNG for his vessels will need to choose between pressurised storage and
atmospheric storage. Both have advantages and disadvantages.
IMO Type “B” Prismatic LNG Tank (L) and Type "C' Pressurised LNG Tank (R)
Type “B” prismatic tanks are free standing can be moulded into a wide range of spatial configurations,
optimising space. But they are not pressure vessels and management of LNG at atmospheric pressure requires
a higher level of operational discipline. Type “C” tanks are more forgiving, can tolerate a temperature rise, up
to around 128 °C and a maximum of about 10 bar pressure rise. But they are cylinders and, as such, occupy
more space. They can be mounted internally, if space permits, or externally as shown in the dry bulk carrier
concept above.
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 13 February 2013
SAFETY LNG is a cryogenic liquid at around -162°C and will deliver a nasty penetrating burn in touch
with skin. Spillage onto mild steel and other non-suitable materials will cause embrittlement
and craze cracking, for example in deck plates. But as natural gas, it is lighter than air,
dispersing easily and has a relatively narrow combustion envelope, between 5–15% in air,
making it difficult to ignite. In uncontained ignition, it has a slow burning flame front which is
possible to outrun.
PERMITTING Bunkering regulations remain the purview of individual port authorities and thus will remain hostage to the
knowledge, understanding and confidence of governments and port administrators. The balance of probability
suggests that LNG bunkering will need to take place at dedicated berths for fixed route vessels, such as ferries
or at remote bunker berths or dedicated anchorage zones with defined separation from other shipping.
Current separation standards for LNG operations are 500m.
UNRESOLVED COMMERCIAL ISSUES Delivery of LNG as a fuel presents a number of significant differences from standard liquid fuels. This raises
important questions on the creation of a LNG Bunkering Model.
CUSTODY TRANSFER Conventional liquid fuels are sold in mass or volumetric quantities. LNG is normally priced and traded in energy
units (e.g. MMBtu). What will be the standard? For reference, the energy (E) delivered in LNG Custody Transfer
is given in the equation below, where V = volume, D = density and GCV = gross calorific value:
From this, we see that the compositional makeup of the LNG is important to deliver the energy and content
contracted in energy-based deals. The table below illustrates a typical Custody Transfer Specification.
Source: DESFA
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 14 February 2013
THE MANAGEMENT OF BOIL OFF GAS
The management of Boil Off Gas (BOG) also raises some interesting dilemmas. From the above formula to
determine gas displaced (BOG), we can see that the temperature of LNG delivered has a major bearing on the
generation of BOG. There is also a key difference governed by whether delivery is into pressurised or
atmospheric storage. And the pumping rate is directionally proportional to BOG generation. Since no gas
venting to atmosphere is allowed, BOG that cannot be burned in the ships’ engines must either be re-liquefied
or compressed into pressurised storage.
Key questions are:
How will LNG bunkers be traded? Mass, Volume or Energy content?
Who will be responsible for the Custody Transfer? Seller or Buyer?
Who will pay for the BOG and BOG management?
Who will monitor gas quality? Existing bunker surveyors?
Will we develop standards for delivered temperature and pressure?
Does colder gas have a higher commercial value than warmer?
If excess BOG generation is reduced by lowering pumping rate, who pays for the extra bunkering time?
CONCLUSIONS LNG represents a shipowner’s best option today, as sustained oil burning heads to being
increasingly expensive and unsustainable. Emissions limits will be put in place, most likely
earlier than later. Burning ultra low sulphur diesel will remain significantly more expensive
than LNG. Exhaust gas scrubbers are not a solution.
The erstwhile “Chicken and Egg” excuse for inaction is losing validity. LNG infrastructure is being put in place,
faster in some regions than others. In a game of catch-up, the option to run LNG fuelled tonnage globally is
increasingly practical, compliant and economic. Around half the world’s top 10 seaports already have plans
to deliver LNG as a bunker fuel. The other half will not be long coming. Without an urgent response from the
marine industry, we foresee opportunity for those awake. For those still asleep, we see a rude awakening
followed by a scramble for most and self-inflicted disaster for some.
Around 80% of today’s tonnage is unsuitable for conversion to LNG, is technologically redundant and will
need to be replaced or converted over the coming years. This is undoubtedly uncomfortable reading for
many. There will be a rush to the scrapyards, whilst the steel prices hold up. Shipyard capacity will be taken
up by the first comers, leaving others waiting in line. But there is an upside. Global shipyard production
peaked in 2011 at around a billion GT. The world shipping fleet in 2012 was just over one billion GT. So large
scale fleet conversion or replacement over a few years is possible. Indeed, revitalising existing and dormant
yard capacity, with the attendant employment could prove a major political coup, encouraging state funding,
especially in the USA, Europe, Japan and even China following the recent shipbuilding slump. LNG technology
offers the opportunity for yards to differentiate themselves and achieve better margins.
For the existing fleet, market forces will dominate in an increasingly brutal fashion. A 2-tier charter market
will evolve. Those offering compliant vessels, lower fuel and operating costs, lower maintenance bills and
reduced downtime (cleaner gas reduces engine maintenence), will cherry pick the best charters. The “also
rans” will squabble over the scraps, facing less attractive rates and increasingly high operating costs. Gaps in
LNG supply infrastructure globally, will fill rapidly as the gas supply industry wakes up to the opportunity
presented by shipping.
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 15 February 2013
On an historical note, Victorian engineer, Isambard
Kingdom Brunel, built the world’s largest trans-Atlantic
steamship, ss Great Britain, launched in 1845. Her size
(3,675 tons and 322 feet/98m length) was to ensure she
could carry enough coal for the voyage. She was fitted
with sails in an early example of “dual-fuel” and as a
standby in case of coal depletion or engine failure. Sails
soon disappeared from ocean going vessels as confidence
grew in the new engine technology. Over time, as LNG
infrastructure becomes ubiquitous, dual-fuel technology, a
good option in times of supply uncertainty, will become
unnecessary and will be replaced by pure gas engines.
Some have already made the move to LNG. There is still time for shipowners to embrace the new, but the
doors to fast adoption are closing rapidly. History will not be kind to the doubters and procrastinators.
Anybody thinking about commissioning new tonnage today, without factoring in LNG fuelling capability, is
poorly advised.
TRI-ZEN LNG PERSPECTIVE
Coming Out of the Cold Page 16 February 2013
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