lks (m) sdn bhd system integration tel : +603 5124 0822...

System Integration

LKS (M) SDN. BHD. Add : No.15, Jalan Anggerik Mokara 31/63, Kota Kemuning, Shah Alam, 40460 Selangor, Malaysia. Tel : 603 – 5124 0822 Fax: 603 – 5124 0222 E-mail: [email protected] Web page: www.lkssb.com.my Our policy is on continuous improvement, therefore the information contained in this catalog may be subject to change without prior notice and does not form any part of contract between LKS and customer.

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LKS (M) Sdn BhdTel : +603 5124 0822 Fax : +603 5124 0222

LKS (M) Sdn Bhd designs and installs custom, turnkey control systems and has been operating as a systems integrator for over five years. Our principal business is providing palm oil mill, water and waste, pulp and paper, metal and non-metal, refinery, food, chemical, pharmaceutical and electronic industries with integrated automation, monitoring and control systems. LKS has successfully implemented Analog, SCADA and Continuous Process Control Systems for various applications. It is today a growing engineering company specializing in total boiler control system, industrial automation system, water treatment control system, gas monitoring control system, SCADA/PLC control & monitoring system etc. LKS carries out the following activities from the very initial stage of a job/project on the preparation of the user requirements specifications and designs up to project management, configuration and set up programming, documentation, installation, start up, testing and commissioning, training, back up service and maintenance. List of project activities / Instrumentation, control and automation system (New or retrofit to an existing system)

(1) Total Boiler Control System (2) Palm Oil Mill Automation and Monitoring System (3) SCADA/PLC Control and Monitoring System (4) Water Pumping Station Control Instrumentation (5) Water / Waste Water Treatment Plant Control Monitoring System (6) Total Temperature Monitoring and Control Solution (7) Gas Monitoring and Control System (8) Ventilation Control System (9) SCADA System for Remote operations, trending, graphics, data logging and printout

capabilities. (10) Custom Control Panel / Switchboard – Design, install, build, testing and

commission the panels to your specifications.

System Integration


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Supervisory Control and Data Acquisition System (SCADA) Programmable Logic Controller (PLC)

Our scope includes : • Design based on User Requirement Specifications • Project Management • Programming & Configuration of SCADA, PLC (e.g. OMRON, etc.) Touch Screen Panel

based on customer requirements and application • Documentation • Testing, Commissioning and Start up • Training • Maintenance & Back Up Service

System Integration


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SCADA Software System for Monitoring and Control Touch Screen Panel Programmable Logic Controllers

AND OTHERS

System Integration


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Example : Tunnel Ventilation and Lighting Control System Project : Menora Tunnel, Ipoh The purpose of this project is a complete replacement and upgrading of the ventilation and lighting control system for the Menora Tunnel located in North-South Highway near Ipoh. A programmable logic controller (PLC) system, SCADA, control console, carbon monoxide sensor transmitter, oxygen sensor transmitter and smoke density monitoring system are being provided by LKS. The configuration of the whole system is as follows : Receiver

Sender, O2 & CO Sender, O2 & CO Sender, O2 & CO

Receiver Receiver Receiver

Sender, O2 & CO Sender, O2 & CO Sender, O2 & CO

PLC

Control Room

FAN Control Panel

SCADA

Light Switch Board

Amber Light Control Panel

Overhead Traffic Light

Fire Alarm Panel

TUNNEL 2

Power Supply

TUNNEL 1

ReceiverReceiver

LKS (M) SDN. BHD. No.15, Jalan Anggerik Mokara 31/63, Kota Kemuning, 40460 Shah Alam, Selangor, Malaysia. Tel: 603-5124 0822 Fax: 603-5124 0222 E-mail: [email protected] Web Site : www.lkssb.com.my

COPY RIGHT RESERVE 2004 LKS (M) SDN BHD@ ALL RIGHT RESERVE REFERENCE NO:470134-U

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BSMS ®

BBooiilleerr SSCCAADDAA MMoonniittoorriinngg SSyysstteemm Series 9000

Specifications System:- Input Steam flow, Water flow, Water level, Level alarm, Smoke density

level, Furnace draft level, Outlet draft level, Dust collector draft, Fuel gate status, Furnace temperature level, TDS level, Auto blow down status, Damper status, Fans static pressure level. Carbon Monoxide level, Fuel gas Temperature level and any other additional parameter are configurable.

Input signal Analogue or digital Control Single Element, Cascade and Safety Interlocking prevention. Communication Serial port RS232/RS485 Wireless Radio Transmitter by 405~490MHz Frequency range Linking Ethernet or Local Area Network (LAN) Remote Leased Line Modems Control Method Stored Program Programming Ladder diagram Execution time 0.3 micro second Interrupt type Scheduled interrupts: Interrupts generated at a specified interval

based on the CPU Unit’s built-in clock. I/O interrupts: Interrupts from Interrupt Input Units or from built-in inputs (Controller only). Power OFF interrupts: Interrupt executed when CPU Unit’s power is turned OFF. External interrupts: Interrupts from Special I/O Units and CPU Bus Units.

Feature & Function • Real-time monitoring • Preventive down time • Maintenance management • Safety prevention system • PC format report • On-line Control • Wireless Solution • Efficiency Monitoring

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COPY RIGHT RESERVE @ LKS (M) SDN BHD YEAR 2004

WATER TUBE BOILER ON-LINE

BSMS ®

LKS (M) SDN. BHD. No.15, Jalan Anggerik Mokara 31/63, Kota Kemuning, 40460 Shah Alam, Selangor, Malaysia.

Example of Wood Dust Fire Boiler

Systematic Diagram

Soft Screen Panel

Center Communication panel

Located at thboiler hous

e e

e l

Located at thboiler pane

Located at the Manager room

Printer Computer

Boiler

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WOOD FIRE BOILER ON-LINE


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Tel: 603-5124 0822 Fax: 603-5124 0222 E-mail: [email protected] Web Site : www.lkssb.com.my COPY RIGHT RESERVE 2004 LKS (M) SDN BHD@ ALL RIGHT RESERVE REFERENCE NO:470134-U

BSMS ®


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Software specification:- Constant cycle time : Possible: 1 to 32,000 ms (unit: 1 ms) Cycle time monitoring Possible (Unit stops operating if cycle is too long): 10 to 40,000 ms (unit: 10 ms) I/O refreshing Cyclic refreshing, immediate refreshing, refreshing by IORF(097). The CPU BUS UNIT I/O REFRESH (DLNK) instruction can be used to refresh CPU Bus Units (including allocated CIO and DM Area words) when required in the program. Special refreshing for CPU Bus Units Data links for Control Link Units, remote I/O communications for DeviceNet Units, and other special data for CPU Bus Units are refreshed at the following times. During I/O refresh period or when CPU BUS UNIT I/O REFRESH (DLNK) instruction is executed. I/O memory holding when changing operating modes Possible (using the IOM Hold Bit in the Auxiliary Area) Load OFF All outputs from Output Units can be turned OFF when the CPU Unit is in RUN, MONITOR, or PROGRAM mode. Input time constant setting Time constants can be set for inputs from CJ-series Basic I/O Units. The time constant can be increased to reduce influence of noise and chattering or it can be decreased to detect shorter pulses on inputs. Operating mode setting at power-up Possible (By default, the CPU Unit will start in RUN mode if a Programming Console is not connected.) Built-in flash memory User program and parameter areas (e.g., PC Setup) are automatically backed up and restored. Debugging Force-set/reset, differential monitoring, data tracing (scheduled, each cycle, or when instruction is executed) Online editing One or more program blocks in user programs can be overwritten when CPU Unit is in PROGRAM or MONITOR mode. This function is not supported for block program areas. With the CX-Programmer, more than one program circuit can be edited at the same time. Program protection Overwrite protection: Set using DIP switch. Copy protection: Password set using CX-Programmer. Serial communications Built-in peripheral port: Programming Device (e.g., CX-Programmer or Programming Console), Host Links, NT Links Built-in RS-232C port: Programming Device (e.g., CX-Programmer), Host Links, no-protocol communications, NT Links, Serial PLC Links Serial Communications Unit (sold separately): Protocol macros, Host Links, NT Links Clock Provided on all models. Accuracy: ±1.5 min/mo. at 25°C. Remote programming and monitoring Host Link communications can be used for remote programming and remote monitoring through a Controller Link System or Ethernet network. Three-level communications Host Link communications can be used for remote programming and remote monitoring from devices on networks up to two levels away (Controller Link Network, Ethernet Network, or other network). Storing comments in CPU Unit I/O comments can be stored in Memory Cards. Program check Program checks are performed for items such as no END instruction and instruction errors. CX-Programmer can also be used to check programs. Control output signals RUN output: The internal contacts will turn ON (close) while the CPU Unit is operating. (Possible only with CJ1WPA205R Power Supply Unit.) Battery life 5 years at 25°C (The battery life depends on the ambient operating temperature; 0.75 year min.)


BSMS ®


Hardware specification:- Number of input points 10 points Input type 24-VDC input or line driver input (switched with wiring) 24-VDC

input Line driver input Input points IN0 to IN5 IN6 to IN9 IN0 to IN5 IN6 to IN9 Input voltage 20.4 to 26.4 VDC Conforms to RS-422 line driver (equivalent to

AM26LS31).The power supply voltage on the connected side must be 5 V±5%.

Input impedance 3.6 k& 4.0 k & Input current (type) 6.2 mA 4.1 mA 13 mA 10 mA ON voltage (min.) 17.4 VDC min./3 mA min. - ON voltage (max.) 5.0 VDC/1 mA max. - Response speed (for general-purpose input) ON response time 8 ms max. (Select 0, 0.05, 1, 2, 4, 8, 16, or 32 ms in PC Setup.) OFF response time 8 ms max. (Select 0, 0.05, 1, 2, 4, 8, 16, or 32 ms in PC Setup.) Historical & Event page Wireless System Internet System

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BSMS ®

LKS (M) SDN. BHD. No.15, Jalan Anggerik Mokara 31/63, Kota Kemuning, 40460 Shah A

Package Boiler Design

Soft Screen Panel Package Boiler On-Line


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Future Expansion • Fully Automated Plan Processing System • On-line Efficiency of Plan Processing Syst• Online HQ collecting data from multiple P

System Package

Package 1 Series 9001 On-line Monitoring c/w Computer, Touch ScreMicroprocessor Controller, Central communicaTesting and Commissioning. Package 2 Series 9002 On-line Monitoring with Computer on-line conPanel, SCADA Software, Microprocessor ContrSite wiring, Installation, Testing and Commissi Package 3 Series 9003 Costomization on your request to link a compleinformation.

Touch Screen Panel

Controller

Transferring Screen Data

Software Monitoring System

Software MonSystem

Tel: 603-5124 0822 Fax: 603-5124 0222 E-mail: [email protected] RIGHT RESERVE 2004 LKS (M) SDN BHD@ ALL


lam, Selangor, Malaysia. 5

em lan Processing Status Linking System

en Panel, SCADA Software, tion panel, Site wiring, Installation,

trol c/w Computer, Touch Screen oller, Central communication panel, oning.

te mill or to link to your HQ for

General Purpose Computer

ETHERNET

RS485

itoring

Printer

my Web Site : www.lkssb.com.my RIGHT RESERVE REFERENCE NO:470134-U

BSMS ®


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Fresh Fruit Bunches

Stripper

Digester

Screw Press

Press Liquor

Nut/Fibre Separator

Fibre Cyclone

Nut Cracker

Winnower

Shell Cyclone

Boiler

Claybath Separator

Tray Dryer

Palm Kernel

Palm Oil Mill Processing System

Clarification Tank

Fine Solid

Coarse Solids

Sludge

Desander

Sand Oil Purifier Dirt

Vacuum Dryer

Crude Palm Oil

Turbine

Back Pressure Vessel

Sterilizer

Factory Power Supply

Drain


System Integration


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Electrical and Control Instruments Panel Industrial/Marine Application Model: LKS-PN

To design and fabricated a complete control panel for turnkey mill and general industries such as sewerage treatment pumping station, etc.

LKS prides itself as a specialist in electrical distribution, industrial automation control products and services. We are mainly in the customize assembly control panel of low voltage electrical components and instruments of the brandnames Merlin Gerin, ABB, Fuji, Telemecanique. We offer a quality and reliability low voltage products as well as efficient and up-to-date technical information. We are capabilities to offer a maximum rating for the following system. • Air Circuit Breaker 6300A • Moulded case circuit breaker 1250A • Magnetic Contactor 1800A • Reversing Contactor 2750A • Automatic Tranfer Swithes 2750A • Motor circuit breaker 37KW • Thermal Overload relay 630A • Multifunction protection relay 5~25A • Load break switches/ on load isolators

vario range 80A • Switch-disconnector-fuses 1250A • Contactor breaker 63A • Protection module for control breaker

33KW • Direct On line starter 1435A • Electronics Soft starter 15KW • Variable speed controller

– single phase – three phase

• Limit switches • Industrial Pressure switch • Inductive proximity sensor • Rotor resistance starter • Auto-Trans Starter • Star-delta starter Services: Detail electrical drawing is provided for submission or approval.

System Integration


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LKS Boiler Control System

LKS Water Level Alarm & P l

LKS Super-heater Control

LKS DAMPER

LKS Water Level Control

LKS Steam Flow Meter

LKS Pressure, Damper & Fuel Gate Control

LKS Control Panel

LKS Smoke Density Meter & Recording

LKS Auto Blowdown Control TDS

BOILE®

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Our Trade record Vickers Hoskins Boiler, Mechmar Cochran Boiler, Advance Boiler, Yoshimini Boiler, Okuma Boiler, Wembley IBAE Boiler, Furmatech Boiler, Enco Boiler, Sun Boiler and Imported Boiler. Our Customer:- Golden Hope, EPA Management, Johor Food, Kulim Plantation, Perbadanan Kemajuan Ekonomi Johor, Pamol Plantation, Oriental Rubber, KL- Kepong, Sime Darby, Felda Palm Industries, Perlis Plantation, Keck Seng, Hap Seng, IOI Corporation, Asiatic Development, Syarikat Kim Loong, Southern Realty, Soon Seng, LKPP corporation, MHC Kemayan, RISDA, United Plantation, Felcra, Ganda Plantation, Yee Lee, Bell, Dusun Durain Plantation, Socfin Company, Borneo Samudera, Tradewinds, Mayvin Incorporation, Unilever, Lembaga Tabung Angkatan Tentera, Ladang Tabung Haji, Sarawak Plantation, WTK Oil.

System Integration


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Microprocessor-based Automatic/Manual Damper and Fuel Feeding Gate Control

Feature A Microprocessor based Automatic /manual damper PID/FUZZY control system is design mainly for control boiler drum pressure, auto fuel gates and furnace draught. It’s suitable for any waste or solid fuel boiler.

LKS DAMPER CONTROL

P/N : ADCS-LK-V2

Boiler

Auto Gate

System Diagram

Features LKS TDS automatic blow down circuit model LKS-ABDC is designed specially for all type of water tube boiler. The function of control system is to maintain boiler Total Dissolved Solid (TDS) and to keep the boiler low maintenance with also save wastage of chemical.

P/N : ABDC-LK-XXXX

Automatic Blow down Control

Air Supply (8 Bar Max)

Drain

Electrical supply

Boiler/Vessel

TDS Auto Blow Down Control System

Feature The Autonics water level modulating control system is a single element Electro-pneumatic control by a PID/ Fuzzy system. This microprocessor-based water level modulating control system is design for all type of boiler, vessel and condensate tank. The system have feature to maintain the water level at normal working level and lower down the water level fluctuation.

System diagram Digital Controller with Display of Process Level Value and Set Value

Vessel/ Boiler Drum

DP Transmitter

By pass system

Centrifugal pump

Air Supply

Bleed return to prevent pump overheating during prolonged low load condition

P/N : LCS-AT-XX-XXX

Microprocessor Based PID/FUZZY Water Level Modulating Control System

System Integration


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Features Steam/Water/Gas flow meter is design to measure flow and totalize the volume. This orifice measuring is to detect the differential pressure across the orifice plate and convert to the analogue signal for recording.

System diagram

LKS

DrumOrifice

Recorder

3-valve manifold

Cooling Chamber

L

DP transmitter

Digital Indicator

5xID 10xID

P/N : Steam Flow- SFM-LK-XX-XX Water Flow- WFM-LK-XX-XXX

Steam or Water Flow Rate & Totalizer Monitoring System.

Features This smoke density monitoring and recording system is design for measure the density of smoke at the stack/chimney or diesel vehicle emission test.

dAdvantages -Detect and Monitor Smoke Density. -Monitoring continuously in percent % -Exceeding Level Alarm. -Sensor Is Unaffected By Weather. -Aid To Efficiency of Combustion.

Receiver Sender

Controller

Smoke Density Meter

Span Gain Alarm Set Alarm Trigg.

LKS (M) SDN

Recorder ATN Inkless Recorder Autonics Model : IR5000

P/N : SDMS-LK-XXX

LKS Smoke Density Control System

Features The LKS Super-heater Temperature control system model SHTCS is designed specially for water tube boiler that complete with the super-heater. This system is to control the super-heater in saves temperature range and to keep the super-heater provide a better performance and low maintenance.

Air Supply (8 Bar Max)

Drain

Electrical supply

Super-heater

P/N : SHCS-LK-PN40

Super-Heater Temperature Control System

System Diagram

System Integration


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P/N : Water Level Control– WLCS-SH-SYS P/N : Water Level Alarm Control– WLCS-SH-M17XXXX

Boiler Drum Water tank

Control Head

ControlleControl Valve

Bleed return to prevent pump overheating during prolonged low load conditions.

By pass system

Centrifugal

Shaw Water Level Modulating Control

Features The Shaw magnetically operated Pump On/Off Water Level Control Systems are designed for External Direct Mounting and provide the water control and alarm functions required by BS.759 for steam boiler operating automatically under occasional supervision. The system designs also satisfy the recommended requirements for such controls as stated in Guidance Note PM5 issued by the Health & safety Executive and have been approved by the Associated Offices Technical Committee under their reference TC.80010.

System Diagram

Control Box

Control Valve

Control Head

System diagram

Boiler Drum Water tank

Control Head

ControlleControl Valve

Bleed return to prevent pump overheating during prolonged low load

By pass system

Centrifugal

Feed Check Valve

P/N : WLCS-MB-22/28TPH

Feature This Mobrey water level control system consists of control valve, control box and control head. This system is design for control water level of boiler for the boiler size from 4Ton/Hr to 32T/Hr.

Mobrey Water Level Modulating Control System

System Integration


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Palm Oil Industries Monitoring and Control System

BPV

Pressure from Boiler

Pressure to sterilizer

P/N : BPVCS-LK-POM

BPV Control System

Features This meter is design especially for crude oil or any other liquid, which the liquid will change against when that is a different of the density and temperature. The system computer will make the calculation continuously and display a rate and totalize reading for permanent and batch.

P/N : 2” PIPE - COFRT-LK-2” 4” PIPE - COFRT-LK-4” 6” PIPE - COFRT-LK-6”

Crude Oil Flow Rate and Totalizer System

lks (m) sdn bhd system integration tel : +603 5124 0822...

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