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Symbiosis Institute of Management
Studies
PROJECT REPORT ON
“STUDY OF WAREHOUSE MANAGEMENT OF
TELECOM INDUSTRY IN MAHARASHTRA & GOA
WITH REFERENCE TO AIRCEL LTD.”
A STUDY SUBMITTED AS A PART OF THE REQUIREMENTS
FOR THE DEGREE OF MASTER OF BUSINESS ADMINISTRATION
SUBMITTED BY
Ramnarayan Yadav
OPERATIONS
Batch 2011-14
PROJECT GUIDE AND MENTOR
Prof. S. R. Phadke
SYMBIOSIS INSTITUTE OF MANAGEMENT STUDIES (SIMS)
(CONSTITUENT OF SYMBIOSIS INTERNATIONAL UNIVERSITY)
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CERTIFICATE
This is to certify that project title “STUDY STUDY OF WAREHOUSE
MANAGEMENT OF TELECOM INDUSTRY IN MAHARASHTRA & GOA
WITH REFERENCE TO AIRCEL LTD” is bonafied work carried out by
Mr. Ramnarayan Yadav student of MBA (Executive Education) in Symbiosis Institute
of Management Studies has worked under our guidance and supervision.
Prof. S R Phadke
(Guide)
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DECLARATION
I, the undersigned, hereby declare that the report entitled “STUDY OF
WAREHOUSE MANAGEMENT OF TELECOM INDUSTRY IN
MAHARASHTRA & GOA WITH REFERENCE TO AIRCEL LTD” is a work
prepared by me under the guidance of Prof. S.R. Phadke.
The empirical findings of the study are entirely based in the data collected by myself from
various sources. The matter represented in this report is not copied from any illegal
source. I the undersigned know that such copying is liable to be punished as the
authorities deem fit.
Ramnrayan Yadav
MBA Exe. Edu.
3rd Semester
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ACKNOWLEDGEMENT
I am extremely grateful to my project guide professor S. R. Phadke who helped me choose
an interesting topic for case study and guided me to successfully complete this project
with appropriate due diligence. Without his guidance this project would not have been
completed.
Thank you Professor S.R. Phadke for your help!
Ramnarayan Yadav
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ContentsCERTIFICATE ........................................................................................................................... 2
DECLARATION ........................................................................................................................ 3
Contents ................................................................................................................................. 5
INTRODUCTION OF TELECOMMUNICATION ............................................................................ 7
HISTORY OF GSM ................................................................................................................ 8
TELECOMMUNICATIONS STATISTICS IN INDIA ................................................................ 10
THE DOT AND THE PRECURSOR TO REFORM ...................................................................... 12
TELECOMMUNICATIONS REGULATORY AUTHORITY OF INDIA (TRAI) ................................... 15
BASIC STRUCTURE OF INDIAN TELECOM .............................................................................. 17
....................................................................................................................................... 18
ABOUT AIRCEL ...................................................................................................................... 18
MISSION STATEMENT ........................................................................................................... 20
OUR GOALS AND VALUES .................................................................................................. 20
PAN NDIA AIRCEL SUBSCRIBER BASE ................................................................................ 21
AIRCEL MARKET SHARE IN MAHARASHTRA & GOA .............................................................. 22
Organisation Structure ...................................................................................................... 22POCKET BUDDIES ............................................................................................................. 23
START UP KITS- PLANS ..................................................................................................... 24
TOPUPS ............................................................................................................................ 24
RATE CUTTERS ................................................................................................................. 25
AIRCEL ISD CARD .............................................................................................................. 28
OBEJECTIVE AND METHODOLOGY OF THE PROJECT STUDY ................................................. 29
RESEARCH METHODOLOGY ............................................................................................... 29
PRIMARY DATA: ............................................................................................................. 30
SECONDARY DATA: ........................................................................................................ 30
SAMPLE SIZE: .................................................................................................................... 30
BACKGROUND .................................................................................................................. 30
SUPPLY CHAIN MANAGEMENT ........................................................................................... 31
SUPPLY CHAIN DECISIONS ................................................................................................. 31
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NEED FOR SCM .................................................................................................................. 33
SUPPLY CHAIN MANAGEMENT PROBLEM ........................................................................... 34
PROJECT SCALE & SPAN OF CONTROL ........................................................................... 34
TECHNOLOGY ................................................................................................................. 35
TECHNOLOGY SOLUTIONS ............................................................................................. 35
COST OF TECHNOLOGY ABSORPTION ............................................................................ 35
AVAILABILITY OF TECHNOLOGY INFRASTRUCTURE ........................................................ 36
INTERNAL & EXTERNAL RESOURCE CAPABILITY ............................................................. 36
WAREHOUSING FUNCTIONS AND OBJECTIVES ............................................................... 36
WAREHOUSE LOCATION ................................................................................................. 37
WAREHOUSE LAYOUT ........................................................................................................ 37
WAREHOUSE COSTING ..................................................................................................... 38
INVENTORY CONTROL ....................................................................................................... 39
FINDING & ANALYSIS ............................................................................................................ 39
MODERN INVENTORY CONTROL TECHNIQUES USED BY AIRCEL .......................................39
.......................................................................................................................................... 42
CONCLUSION ........................................................................................................................ 44
THREE-PART SOLUTION TO ACHIEVE PERFORMANCE IMPROVEMENT ...............................45
PEOPLE .............................................................................................................................. 45
PROCESSES AND SYSTEMS ............................................................................................... 46METRICS ............................................................................................................................ 47
Abbrivations ......................................................................................................................... 47
BIBLIOGRAPHY ..................................................................................................................... 47
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INTRODUCTION OF TELECOMMUNICATION
The word telecommunication was adapted from the French word telecommunication. It is a compound of
the Greek prefix TELE, meaning 'FAR OFF', and the Latin COMMUNICARE, meaning 'TO SHARE'.
Telecommunication is the transmission of signals over a distance for the purpose of communication. In
modern times, this process almost always involves the sending of electromagnetic waves by electronic
transmitters but in earlier years it may have involved the use of smoke signals, drums or semaphore.
Today, telecommunication is widespread and devices that assist the process, such as the television, radio
and telephone, are common in many parts of the world. There is also a vast array of networks that
connect these devices, including computer networks, public telephone networks, radio networks and
television networks. Computer communication across the Internet, such as e-mail and instant messaging,
is just one of many examples of telecommunication.
The basic elements of a telecommunication system are:
• A transmitter that takes information and converts it to a signal for transmission
• A transmission medium over which the signal is transmitted
• A receiver that receives and converts the signal back into usable information
Often telecommunication systems are two-way and devices act as both a transmitter and receiver or
transceiver. For example, a mobile phone is a transceiver . Telecommunication over a phone line is called
point-to-point communication because it is between one transmitter and one receiver, telecommunication
through radio broadcasts is called broadcast communication because it is between one powerful
transmitter and numerous receivers.
A collection of transmitters, receivers or transceivers that communicate with each other is known as a
network . Digital networks may consist of one or more routers that route data to the correct user. An
analogue network may consist of one or more switches that establish a connection between two or more
users. For both types of network, a repeater may be necessary to amplify or recreate the signal when it is
being transmitted over long distances. This is to combat attenuation that can render the signal
indistinguishable from noise.
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The shaping of a signal to convey information is known as modulation. Modulation is a key concept in
telecommunications and is frequently used to impose the information of one signal on another.
Modulation is used to represent a digital message as an analogue waveform. This is known as keying and
several keying techniques exist — these include phase-shift keying, frequency-shift keying, amplitude-
shift keying and minimum-shift keying. Bluetooth, for example, uses phase-shift keying for exchanges
between devices.
HISTORY OF GSM
The Group Special Mobile (GSM) was created in 1982 by European Conference of postal and
Telecommunications Administrations (CEPT) with the objective of developing a standard for a mobile
telephone system that could be used across Europe. In 1989, GSM responsibility was transferred to the
European Telecommunications Standards Institute (ETSI).The phase I of the GSM specifications were
published in 1990. The first GSM network was launched in 1991 by Radiolinja in Finland. By the end of
1993, over a million subscribers were using GSM phone networks The growth of cellular telephone
systems started in the early 1980s, particularly in being operated by 70 carriers across 48 countries.
The Global System for Mobile communications (GSM: originally from Group Special Mobile) is the
most popular standard for mobile phones in the world. GSM service is used by over 2 billion people
across more than 212 countries and territories. The ubiquity of the GSM standard makes international
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roaming very common between mobile phone operators, enabling subscribers to use their phones in many
parts of the world.
From the point of view of the consumers, the key advantage of GSM systems has been higher digital
voice quality and low cost alternatives to making calls such as the Short Message Service (SMS).
The advantage for network operators has been the ability to deploy equipment from different vendors
because the open standard allows easy inter-operability. Like other cellular standards GSM allows
network operators to offer roaming services which mean subscribers can use their phones all over the
world.
GSM is a cellular network , which means that mobile phones connect to it by searching for cells in the
immediate vicinity. GSM networks operate in four different frequency ranges. Most GSM networks
operate in the 900 MHz or 1800 MHz bands. Some countries in the Americas (including the United
States and Canada) use the 850 MHz and 1900 MHz bands because the 900 and 1800 MHz frequency
bands were already allocated.
Global System for Mobile communications
The GSM logo is used to identify compatible handsets and equipment.
There are four different cell sizes in a GSM network
• macro
• Micro
• Pico
• Umbrella cells.
The coverage area of each cell varies according to the implementation environment. Macro cells can be
regarded as cells where the base station antenna is installed on a mast or a building above average roof
top level. Micro cells are cells whose antenna height is under average roof top level; they are typically
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used in urban areas. Pico cells are small cells whose diameter is a few dozen meters; they are mainly used
indoors. Umbrella cells are used to cover shadowed regions of smaller cells and fill in gaps in coverage
between those cells.
The network behind the GSM system seen by the customer is large and complicated in order to provide
all of the services which are required. It is divided into a number of sections and these are each covered
in separate articles.
• The Base Station Subsystem (the base stations and their controllers).
• The Network and Switching Subsystem (the part of the network most similar to a fixed network).
This is sometimes also just called the core network.
• The GPRS Core Network (the optional part which allows packet based Internet connections).
All of the elements in the system combine to produce many GSM services such as voice calls and SMS
TELECOMMUNICATIONS STATISTICS IN INDIA
India has the fastest growing telecom network in the world with its high population and development
potential. Airtel, Idea, Reliance, Tata DoCoMo, BSNL, Aircel, Tata Indicom, Vodafone, MTNL, and
Loop Mobile are other major operators in India. However, rural India still lacks strong infrastructure.India's public sector telecom company BSNL is the 7th largest telecom company in world.
Telephony introduced in India in 1882. The total number of telephones in the country stands at 960.9
million, while the overall teledensity has increased to 79.28% as of May 31, 2012. and the total numbers
of mobile phone subscribers have reached 929.37 million as of May 2012. The mobile tele-density has
increased to 76.68% in May 2012. In the wireless segment, 8.35 million subscribers were added in May
2012. The wire line segment subscriber base stood at 31.53 million.
Indian telecom operators added a staggering 227.27 million wireless subscribers in the 12 months
between Mar 2010 and Mar 2011 averaging at 18.94 million subscribers every month. To put this into
perspective, China which currently possesses the world's largest telecommunications network added
119.2 million wireless subscribers during the same period (March 2010 - March 2011) - averaging 9.93
million subscribers every month (a little over half the number India was adding every month). So, while
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India might currently be second to China in the total number of mobile subscribers, India has been adding
nearly twice as many subscribers every month until March 2011. Mobile teledensity increased by almost
18.4 percentage points from Mar 2010 and Mar 2011 (49.60% to 67.98%) while wire line subscriber
numbers fell by a modest 2.2 million. This frenetic pace of monthly subscriber additions means that the
Indian mobile subscriber base has shown a year on year growth of 43.23%. According to recent reports,
India was purported to overtake China to become the world's largest mobile telecommunications market
by the year 2013. It was also predicted that by 2013, the teledensity will shoot up to 75% and the total
mobile subscriber base would be a colossal 1.159 billion.
MONTHLY MOBILE SUBSCRIBER ADDITIONS
The following table illustrates the gradual increase in monthly mobile subscriber additions (in millions)
in India since January 2002.
Year Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.
Annual
Additions(
in
millions)
Average
Monthly
Additions(i
n millions)
2002 0.28 0.35 0.41 0.28 0.29 0.35 0.36 0.49 0.37 0.53 0.72 0.8 5.23 0.44
2003 0.64 0.6 0.96 0.64 2.26 1.42 2.31 1.79 1.61 1.67 1.9 1.69 17.49 1.46
2004 1.58 1.6 1.91 1.37 1.33 1.43 1.74 1.67 1.84 1.51 1.56 1.95 19.49 1.62
2005 1.76 1.67 0.73 1.46 1.72 1.98 2.45 2.74 2.48 2.9 3.51 4.46 27.86 2.32
2006 4.69 4.28 5.03 3.88 4.25 4.78 5.28 5.9 6.07 6.71 6.79 6.48 64.14 5.35
2007 6.81 6.21 3.53 6.11 6.57 7.34 8.06 8.31 7.79 8.05 8.32 8.17 85.27 7.11
2008 8.77 8.53 10.16 8.21 8.62 8.94 9.22 9.16 10.07 10.42 10.35 10.81 113.26 9.44
2009 15.41 13.82 15.64 11.90 11.58 12.04 14.38 15.08 14.98 16.67 17.65 19.10 178.25 14.85
2010 19.90 18.76 20.59 16.9 16.31 17.98 16.92 18.18 17.1 18.98 22.88 22.62 227.12 18.93
2011 18.99 20.20 20.21 15.34 13.35 11.41 6.67 7.34 7.90 7.79 2.97 9.47 148.32 11.80
2012 9.88 7.44 8.00 1.85 8.35
Table -1
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THE DOT AND THE PRECURSOR TO REFORM
In one of the earliest steps towards reforms and boosting indigenization efforts, the government set up the
Centre for Development of Telematics (C-DOT) in 1984 with the objective of initiating and managing
research in the switching and transmission segments. Subsequently, the government separated the
Department of Post and Telegraph in 1985 by setting up the Department of Post and the Department of
Telecommunications.
In 1986 two new public sector corporations. The Mahanagar Telephone Nigam Limited (MTNL) and the
Videsh Sanchar Nigam
Limited (VSNL).were set up under the Department of Telecommunications (DoT).
The MTNL, which was carved out of the Dot, took over the operation, maintenance, and development of
telecom services in Bombay and New Delhi. The VSNL was set up to plan, operate, develop, and
accelerate international telecom services in India. The government created the corporate organizations in
orderto allows decision making autonomy and flexibility and facilitates public borrowings that would not
have been possible under a government framework. However, policy formulation, regulation, and several
key decision areas remained with the DoT.
A new organization, the Telecom Commission, was created in 1989 with a wide range of executive,
administrative, and financial powers to formulate and regulate policy and prepare the budget for the DoT.
The Telecom Commission had four full-time members’ managing technology, production, services, and
finance and four part-time members representing the Planning Commission, Department of Finance,
Department of Industry, and Department of Electronics. The creation of the MTNL, its subsequent
operations, and the relationship of the personnel employed in the MTNL to their counterparts in the DoT
raised questions about the organizational structure most suited for this sector. Therefore, in 1991, upon
government initiative, the high-powered Athreya Committee submitted a report on the appropriate
organizational structures for this sector.
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The report recommended:
1. Placing both policy and regulatory mechanisms under the Telecom Commission.
2. Breaking up of the DoT into zonal corporations under the government.
3. Setting up of a corporation, initially in the public sector, to handle the long-distance network.
4. Allowing value-added services (VASs) to be provided by the private sector.
5. Indicating general liberalization in production of equipment giving autonomy to R&D and
training institutions.
6. Subsequently, other studies for reforms had been commissioned, but in the absence of public
debate, and employee and union concerns regarding the consequences of implementation.
7. The government did not formally adopted any report.. Since 1997, there were several statements
in the media by key decision makers and the Communications Minister calling for corporatization
of the DoT. However, there was very little public information or debate regarding the sequence of
decisions leading to corporatization or the form of corporate structure.
8. Since 1995, there was increasing pressure from international organizations such as the WTO to
review the monopoly status of the VSNL and the Dot’s monopoly in international long-distance
communication respectively. The government had undertaken to
9. Review the monopoly status of the VSNL in 2004 and the possibility of opening of long distance
in 1999.
10. The VSNL continued to have a monopoly over international telecom and broadcast transmission.
It had planned to enter the long-distance market but the DoT hampered its plans. In 1999, the
government created the Department of Telecom Services (DTS), who’s Secretary was appointed
from the Indian Telecom Services (ITS) cadre, and the DoT from the erstwhile the DoT, who’s
Secretary was appointed from the Indian Administrative Services (IAS). This was done ostensibly
to separate the service provision component (DTS) from that of policy making (DoT). In reality
this was to accommodate the conflict caused by the government’s decision to appoint a Secretary
to the department from the IAS, as DoT employees wanted the Secretary to be from the ITS.
When the DTS Secretary retired, the government appointed an IAS officer in his place, which
again led to agitation and further bifurcation of the DTS into the Department of Telecom
Operations (DTO) and DTS. The DTS was to be headed by an IAS officer responsible for the
MTNL, VSNL, Telecommunications Corporation of India Limited (TCIL), Indian Telephone
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Industries Ltd. (ITI), and Hindustan Teleprinters Limited (HTL) as well as for formulating the
strategy for corporatization. The DTO was responsible for managing the telecom network.
11. The government’s view has been that a person from outside the ITS cadre would be better able to
oversee the corporatization of
12. the DoT since in the past senior management of the erstwhile DoT, mostly from the ITS, had
resisted any kind of change
13. Although an outsider Secretary was ostensibly to facilitate corporatization, it is not clear how,
without the requisite mandate from the employees and especially the senior managers, he/she
would be able to lead such a major task. This is not to say that the ITS cadre was better equipped
to handle this task. What was missing was an overall strategy and an indication of the direction of
change to inform the administrative changes. The government seemed to view corporatization as
an administrative decision rather than a process.
14. The Athreya Committee report as well as subsequent reports on restructuring may be viewed as
the initiation of a process of
15. examining organizational options. The reports, however, did not accord due attention to the need
for autonomy in financial and
16. Operational decision making. Management incentives that would have allowed these
organizations to increase profitability and raise capital from markets had been only very sketchily
outlined Thus access to capital would have been a problem.
17. Besides the limitations, the suggested changes were superficial since most .restructured.
Organizations showed too much of a
18. Control and rule orientation and continued to work in much the same manner as before.
19. Inability of top management and political executives to address the need to make the DoT more
competitive could be cited as a failure. Given the large base of employees who had been
entrenched in a typical bureaucratic mode of functioning providing
20. Customer orientation and a commercial approach were, and continue to be, the most difficult
tasks. The DoT had no specific training policy in this regard. Though there were several training
centers, these were not equipped to provide management training. The restructuring was far more
concerned with form than content.
21. Areas like identifying the mechanisms for acquiring new core
Capabilities, developing appropriate incentives, and nurturing a climate in which change could take place
were lacking
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TELECOMMUNICATIONS REGULATORY AUTHORITY OF INDIA
(TRAI)
The Telecommunications Regulatory Authority of India or TRAI (established in 1997) is the
independent regulator established by the Government of India to regulate the telecommunications
business in India. Notwithstanding anything contained in the Indian Telegraph Act, 1885, the functions of
the Authority shall be to-
A. Make recommendations, on a request from the licensor, on the following matters, namely :
1. Need and timing for introduction of new service provider;
2. Terms and conditions of license to a service provider;3. Revocation of license for non-compliance of terms and conditions of license:
4. Measures to facilitate competition and promote efficiency in the operation of telecommunication
services so as to facilitate growth in such services.
5. Technological improvements in the services provided by the service providers.
6. Type of equipment to be used by the service providers after inspection of equipment used in the
network.
7. Measures for the development of telecommunication technology and any other matter relatable to
telecommunication industry in general;
B. Discharge the following functions, namely:-
1. Ensure compliance of terms and conditions of license;
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2. Notwithstanding anything contained in the terms and conditions of the license granted before the
commencement of the Telecom Regulatory Authority (Amendment) Ordinance,2000, fix the terms
and conditions of inter-connectivity between the service providers;
3. Ensure technical compatibility and effective inter-connection between different service providers.
4. Regulate arrangement amongst service providers of sharing their revenue derived from providing
telecommunication services;
5. Lay down the standards of quality of service to be provided by the service providers and ensure
the quality of service and conduct the periodical survey of such service provided by the service
providers so as to protect interest of the consumers of telecommunication services;
6. Lay down and ensure the time period for providing local and long distance circuits of
telecommunication between different service providers;
7. Maintain register of interconnect agreements and of all such other matters as may be provided in
the regulations;
8. Keep register maintained under clause (viii) open for inspection to any member of public on
payment of such fee and compliance of such other requirement as may be provided in the regulations;
9. Ensure effective compliance of universal service obligations:
C. Levy fees and other charges at such rates and in respect of such services as may be determined by
regulations.
D. Perform such other functions including such administrative and financial functions as may be
entrusted to it by the Central Government or as may be necessary to carry out the provisions of this
act.
Provided that the recommendations of the Authority specified in the clause (a) of this sub-section shall
not be binding upon the Central Government:
Provided further that the Central Government shall seek the recommendations of the Authority in respect
of matters specified in sub-clauses (i) and (ii) of clause (a) of this sub-section in respect of new license to
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be issued to a service provider and the Authority shall forward its recommendations within a period of
sixty days from the date on which that Government sought the recommendations:
Provided also that the Authority may request the Central Government to furnish such information or
documents as may be necessary for the purpose of making recommendations under sub-clauses (i) and
(ii) of clause (a) of this sub-section and that Government shall supply such information within a period of
seven days from receipt of such request:
Provided also that the Central Government may issue a license to a service provider if no
recommendations are received from the Authority within the period of specified in the second provision
or within such period as may be mutually agreed upon between the Central Government and the
Authority. Provided also that if the Central Government has considered that recommendation of the
Authority comes to a prima facie conclusion that such recommendation cannot be accepted or needsmodifications, it shall, refer the recommendations back to the Authority for its reconsideration
BASIC STRUCTURE OF INDIAN TELECOM
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Ministry of Communication & Information Technology
Regulator
Licensor
Judiciary
TelecomRegulatoryAuthority of India
TelecomDispute SettlementAppellate Tribunal
Dept of Telecom Unified License Operators
Fixed Line Operators
GSM
900 &1800
Wireless Operators
National Long Distance Operators
International Long Distance Operators
CDMA
1800Mhz
Ministry of Communication & Information Technology
Regulator
Licensor
Judiciary
TelecomRegulatoryAuthority of India
TelecomDispute SettlementAppellate Tribunal
Dept of Telecom Unified License Operators
Fixed Line Operators
GSM
900 &1800
Wireless Operators
National Long Distance Operators
International Long Distance Operators
CDMA
1800Mhz
Ministry of Communication & Information Technology
Regulator
Licensor
Judiciary
TelecomRegulatoryAuthority of India
TelecomDispute SettlementAppellate Tribunal
Dept of Telecom Unified License Operators
Fixed Line Operators
GSM
900 &1800
Wireless Operators
National Long Distance Operators
International Long Distance Operators
CDMA
1800Mhz
ABOUT AIRCEL
Aircel is India’s fifth largest and fastest growing GSM mobile service provider with a subscriber base of
65.1 million. Aircel is a pan India operator with a presence across 23 circles. The company offers voice
& data services ranging from postpaid and prepaid plans, 2G and 3G services, Broadband Wireless
Access (BWA), Long Term Evolution (LTE) to Value-Added-Services (VAS). In addition to providing
premium internet access solutions to facilitate data intensive live streaming applications, the company hasalso paved the way to be amongst the first to offer 3G and 4G LTE services to customers.
Aircel successfully bid for 3G licenses/ spectrum in 13 states, (Andhra Pradesh, Karnataka, Tamil Nadu,
Kolkata, Kerala, Punjab, Uttar Pradesh (East), West Bengal, Jammu & Kashmir, Bihar, Orissa, Assam
and North East), with BWA licenses/ spectrum also obtained in 8 of these states. Aircel’s 3G rollout has
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been the fastest roll out ever in the Indian Telecom Space. Aircel is optimistic about the data bundling in
its key markets. Tamil Nadu, being the strongest circle with spectrum in 900MHz, 3G and BWA and in
incumbent circles where the company is strong in voice, will now starts adding data bundles.
In 2006, Aircel was acquired by Malaysia’s biggest integrated communications service provider
Maxis (Maxis Communication Berhard) and is a joint venture with Sindya Securities & Investments Pvt
Ltd - Maxis holds 74% equity in the company.
Aircel has positioned itself as a data led telecom player with a focus on young Indians and has addressed
the multi-functionality of a mobile phone in many innovative ways which are Industry firsts, be it the
Aircel Pocket Internet, the first social networking mobile INQ on Aircel, Aircel Apollo Mobile Health
Care, Blyk on Aircel, an enriching engagement for the Youth and very recently the first telecom player to
introduce Facebook Voice Updates on Aircel.
The vision of preparing for the future has led to Aircel being recognized as the leading player in
providing overall mobile satisfaction as well as the leading regional mobile operator by institutions such
as Voice and Data, IDC and tele.net.
Aircel was also adjudged the “Best Employers” by Aon Hewitt in 2011. The company’s continuous
focus is on acquiring, nurturing and retaining highly talented people by providing them with an inclusive
and dynamic working environment. It has also set up the Aircel Academy, a 25,000 square foot facility in
Gurgaon (HQ) to provide learning and specialized development for employees.
Being a caring and responsible corporate, Aircel is involved in initiatives like ‘Save Our Tigers’, an
effort to save and grow the dwindling population of tigers in India. The ‘ Save Our Tigers’ campaign
made India wake up to the alarming fact that there were only 1411 tigers left in India through its 360
degree awareness program. Another initiative by Aircel is the a+, initiative which aims to bridge the
digital divide. ‘Through ‘Aircel a+’; Aircel provides underprivileged youth from rural areas access to
computers and internet for educational and developmental purposes.
About Maxis Communications Berhad
Maxis Communications Berhad, which started operations in the year 1995, is Malaysia's biggest
integrated communications service provider Maxis' vision is to bring the future to our customers’ lives
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and business, in a manner that is simple, personalized and enriching, by efficiently and creatively
harnessing leading-edge technology and delivering a brand of service experience that is reliable and
enchanting.
MISSION STATEMENT
We are conditionally committed to exceeding our customer’s expectations. we will provide
network and services that are innovative and reliable, allowing our customers any time
anywhere communications. we will attract, develop and retain an exceptional team of
people. We are committed to enhancing the quality of real life in the community in which
we operate. We will meet the financial expectation of our shareholders.
OUR GOALS AND VALUES
CUSTOMERS: Our customers are our most valued assets. we will strive to exceed their
expectations at all time by providing them with superior services that embody value,
innovation, quality and care.
PEOPLE: Our people are our greatest resources. we will attract, train and retain the best. We
will challenge them to develop their full potential in the context of our company goals.
INTEGRITY: We will maintain and strive for the highest levels of personal and professional
integrity and honesty in all ours dealings. We will keep our promises.
RESPECT: We will treat with respect & dignity all people we deal with.
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EXCELLENCE: We are committed to excellence in all what we do.there will be no place for
mediocrity.
WORK : We will promote a work environment that embraces creativity, promotes
empowerment, encourages team work, innovation, prudent risk taking, honest and open
communication and respectful iconoclasm
QUALITY: The hallmark of our internal and external outputs and processes will be quality.
This will pervade every aspect of our functioning
PAN NDIA AIRCEL SUBSCRIBER BASECity/Circle Operators Sep-12 Oct-12 Nov-12 Dec-12
Chennai Aircel Ltd 3,750,096 3,799,070 3,796,286 3,775,087
Tamil Nadu Aircel Ltd 18,485,056 18,329,468 18,013,128 17,950,019
West Bengal Aircel Ltd 3,042,615 3,034,947 3,005,655 2,982,409
Assam Aircel Ltd 3,778,274 3,737,826 3,563,371 3,542,284
Orissa Aircel Ltd 2,894,773 2,954,938 2,843,791 2,791,997
North East Aircel Ltd 2,495,094 2,477,056 2,405,808 2,334,209
Jammu & Kashmir Aircel Ltd 1,770,577 1,777,157 1,776,797 1,786,423
Bihar Aircel Ltd 5,288,139 5,214,000 5,031,269 4,981,643
Himachal Pradesh Aircel Ltd 720,753 754,223 734,795 714,277
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Kolkata Aircel Ltd 1,884,904 1,881,370 1,860,293 1,858,443
Karnataka Aircel Ltd 1,485,942 1,601,263 1,584,102 1,544,826
Kerala Aircel Ltd 1,777,913 1,772,550 1,712,652 1,522,927
Andhra Pradesh Aircel Ltd 1,975,021 2,016,909 1,995,571 1,871,685
Delhi Aircel Ltd 2,928,704 2,990,952 3,030,567 2,951,145
Uttar Pradesh (W) Aircel Ltd 2,153,133 2,163,350 2,053,103 1,509,375
Uttar Pradesh (E) Aircel Ltd 3,398,510 3,488,852 3,547,674 3,589,906
Mumbai Aircel Ltd 1,413,290 1,467,470 1,457,676 1,391,669
Maharashtra Aircel Ltd 1,191,470 1,169,434 1,120,821 1,116,017
Madhya Pradesh Aircel Ltd 986,875 916,383 842,531 680,866
Haryana Aircel Ltd 652,062 633,810 575,652 427,498
Gujarat Aircel Ltd 791,597 769,854 651,645 338,457
Punjab Aircel Ltd 1,117,329 1,112,643 1,022,278 973,252
Rajasthan Aircel Ltd 2,625,234 2,722,770 2,697,852 2,712,870
Total 6,607,361 66,786,295 65,323,317 63,347,284
AIRCEL MARKET SHARE IN MAHARASHTRA & GOA
Organisation Structure
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Aircel Market Share in M & G
Operator
TotalSubscriber
Marketshare
Rank
Active %Active
SubscribersActive market
share
Aircel 1,2,42,907 12.3 5 63.8% 522,270 5
Product Offerings (keeps on changing from time to time) :
• New Subscribers: New Subscribers will need to buy a starter pack of Rs.25 and recharge with
Rs.149 to avail lifetime.
• Existing Aircel Subscribers: Existing Aircel Prepaid Subscribers can recharge with min of Rs.10
and 1. However existing Aircel lifetime subscribers will get the tariff benefit automatically.
Tariff highlights (keeps on changing from time to time) :
• Local calls – Re1/minute
•
STD Calls – Rs 2.74/minute.
Aircel gives services to its customers in 4 forms:
POCKET BUDDIES
Recharge
Vouchers OFFER Validity
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23
Unlimited Data + A2O (L+N)@ 10 Paisa &
A2A free till 100 per day capping(After 100 sms charged @ 50 Paisa/sms)
3 days
71
Unlimited Data + A2O (L+N)@ 10 Paisa &A2A free till 100 per day capping
(After 100 sms charged @ 50 Paisa/sms)
15 days
129
Unlimited Data + A2O (L+N)@ 10 Paisa &
A2A free till 100 per day capping
(After 100 sms charged @ 50 Paisa/sms)
30 days
START UP KITS- PLANS
First Recharge Denominations
1st Recharge
MRP Rs (A)2 4 27 33 52 55 64 97 101
2nd Recharge
MRP Rs (B) NA NA NA 30 10 NA 10 NA NA
Total First
Recharge Rs(A+B)
2 4 27 63 62 55 74 97 101
TalkValue (Rs) 0 0 10 60 30 0 30 0 30
Validity Period Lifetime Lifetime 365 Lifetime Lifetime Lifetime Lifetime Lifetime 365
Other Benefits
Free
Minutes/Secs NA
Night Aircel
to Aircel
Calling at
2p/Min
NA NA
6000
Local
/National
Secs
NA
400 Local
/NationalSecs
NA
Free Data (Mb) NA 750 Mb NA NA 500 Mb NA 100 Mb NA500 MB/month for
2 months
Free SMS NA NA NA NA NA NA NA
1st SMS @ 1 Re,
post All sms @ 10
Paisa/SMS upto
100 SMS
Free Talktime NA NA NA
1) Rs 30 per
month every
month for 4months.
2)
Fulltalktime
on RC 30 &
RC 50 for 6
months.
Full Talktime
on RC 30 &
RC 50 for 3
months
NA NA NA NA
TOPUPS
MRP (Rs) Talk time (Rs)
10 7.9
30 30
50 50
60 60
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100 100
786** 786
**786 Talktime + 2 Local A2A sms for 1 day
BIG TOPUPMRP (Rs.) Talkvalue (Rs.)
110 120
200 230
300 350
500 575
1000 1150
LOCAL STD ISD
Aircel mobile Other mobile Landline Aircel mobile Other mobile Landline ISD
10% 40% 5% 5% 37% 2% 1%
• The call duration is measured with accuracy up to +/- 1 second as per TRAI Regulations.
• Call charges are calculated based on the call units which are calculated by dividing call duration
by the pulse rate defined in the Tariff Plan.
RATE CUTTERS
Aircel to Aircel Packs
MRP BenefitsUSSD_Activation
StringValidity Days
4ww
A2A Day Calls @ 5p/Min, A2A Night Calls@ 2p/Min(9:00 PM to 7:00 AM),1st SMS will
be charged @Re.1 & after that A2A (L+N) @
1p& A2O (L+N) @10P
NA 180
77ω
Unlimited Free Aircel to Aircel Calls & SMS
to 2 Local Aircel nos, other Local & STD
calls@50p/min
*122*7700# 30
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99Unlimited Free Aircel to Aircel Calls across
Mumbai, Maharashtra & Goa30
Local Pack
12 All local calls at 1.2p/2sec or 30p/min *122*1200# 3022 All local calls at 1.2p/2sec or 30p/min *122*2200# 90
STD Pack
37## STD @ 25p/Min *122*3700# 30
46 115 STD Min *122*4600# 15
ISD Pack
7
US/Canada/China/UK (Fixed line) @
90p/min Nepal @ Rs 5/min Gulf (UAE,
Saudi, Kuwait, Bahrain, Yemen, Qatar)
@ Rs 7.00/min
*122*7010# 3
18
Nepal 5.1,UAE 7,Saudi Arabia ( F )
3.99,Saudi Arabia ( M ) 5.5,USA
0.4,Bangladesh 1.8,Malaysia 1.8,Canada
0.4 Singapore 1.1,UK F 0.4,SRI LANKA
5,Pakistan 6,Kuwait 5.5, All in Rs /Min
*122*1800# 30
40All STD / Local and ISD calls to
US/Canada @ 40p/Min*122*4000# 30
COMBO pack
10 25 Local + National Minutes *122*10# 3
35 60,000 A2A seconds *122*3500# 30
97 400 Local Minutes NA 30
125 350 Local + National Minutes NA 30
198 900 Local Minutes NA 30
501 1300 Local + National Minutes NA 30
FTT pack
MRP (Rs) Talk time (Rs)30 30
50 50
60 60
100 100
786 786
110 120
150 170
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200 230
300 350
500 575
1000 1150
SMS pack
Card Price
(Rs.)Free SMS Upto USSD_Activation String Validity
1A2A(L+N) @ 5p/SMS & A2O
(L+N) @15p/SMS*122*01# 1 Day
950 (L+N) sms A2A & 50 (L+N)
sms A2O*122*900# 30 Days
19150 (L+N) sms A2A & 100 (L+N)
sms A2O*122*2000# 30 Days
38 300 (L+N) sms A2A & 200 (L+N)sms A2O
*122*3800# 30 Days
61
A2O (L+N)@ 10 Paisa & A2A free
till 100 per day capping (After 100
sms charged @ 50 Paisa/sms)
*122*6100# 61 Days
** 45p will deducted with the first call or the first SMS of the day, whichever happens first.
##STD @ 25p/min for first 250 STD Minutes, thereafter 60p/min for 30 days
℗ ( Rs. 7 one time charge per number Addition /Change). Other sms as per base tariff.
WW Night Tariff start s from 9:00 PM to 7:00 AM. First mins of the day will be charged at Rs 1.
All the rate cutter are on Auto-Renewal model.
Note:
- Rates will be charged as per the plan , i.e, Per Sec or Per Minute.
- These Rate-cutters are applicable on all plans except trade/channel
- All Rate Cutters are on Auto Renewal platform. Call 121 for more information.
List of Select Islands ISD Code
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Cuba 53
Sao Tome and Principe 239
Guinea Bissau 245
Diego Garcia 246
Nauru 674
Solomon Island 677Vanuatu 678
Cook Island 682
Tuvalu 688
Tokelau Island 690
Norfolk Islands 6723
Sakhalin 74242
AIRCEL ISD CARD
Introducing ISD calls at local rates.
News, gossip, jokes, wishes, secrets...Say it all, and more, with the new Aircel ISD Cards.
Now, US, UK and Canada are just a local call away!
Keep in touch with friends and family at just 40p/min with the Rs.40 ISD card.
Aircel ISD Card | Rs.40
Call US, Canada and UK(F)* at 40p/min
Call local and STD at 40p/min With the Rs.18 ISD card, call USA, UAE, Singapore, Malaysia and
many more countries at lowest rates.See the list of countries below to find out the discounts.
Aircel ISD Card | Rs.18
Calls UAE, Singapore, Saudi Arabia, Malaysia, USA and many more countries at discounted rates.
Tariffs for Rs.18 ISD Card
Discounted rates are available for the countries listed below.
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DestinationCurrent MRP
(Rs./min)
Customer Offer(New)
(Rs./min)Discount
Nepal 9.19 5.10 45%
UAE 9.19 7.00 24%
Saudi Arabia(F) 9.19 3.99 57%
Saudi Arabia(M) 9.19 5.50 40%
USA 6.40 0.40 94%
Bangladesh 9.19 1.80 80%
Malaysia 6.40 1.80 72%
Canada 6.40 0.40 94%
Singapore 6.40 1.10 83%
UK(F) 6.40 0.40 94%
Sri Lanka 9.19 5.00 46%
Pakistan 9.19 6.00 35%
Kuwait 9.19 5.50 40%
*This limited-period offer is available to all Aircel customers. Need help? Just call 121.
OBEJECTIVE AND METHODOLOGY OF THE PROJECT STUDY
1. To Understand and analyze the Warehouse Management of the Organization
• Warehouse Function
•
Warehouse Options Selection Layout Design• Warehouse Costing
• Material handling Processes
• Inventory Functions Cost & Controls
2. TO understand & Analyze the Outbound Logistic Management
• Role of logistic in Distribution Channel
• Distribution Channel Structure
•
Logistic Support to the Distribution Channel.
RESEARCH METHODOLOGY
Research was more of evocative research and is the moral fiber of the project. In order to bring the
objective of the project It was important to eloquent the approach in which it is to be conducted i.e the
research practice was to be carried out in a certain framework, Purpose of the research are to rummage
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around for acquaintance Also research defines a systematic and organized search for applicable
information on a particular topic, The data was composed to attain aforementioned objective This data
was collected as:-
PRIMARY DATA:The Warehouse Management and logistic policies, Strategies and their affectivity was analyzed through
in-depth personal interviews with the concern Department heads, Significance of this analysis was study
of different Parameters of Sales and distribution and their Merit and Demerits with a view to ascertain
the efficacy of the process in Place and to in earth grey areas for improvement and to make suggestion for
them.
SECONDARY DATA:
The Secondary Data consists of information that consists of live examples of day to day activities of
Warehouse, Sales forecast, Existing Stock, Monthly Consumption, Required Stock, Min Stock, Slow
Moving, Fast Moving Stock, Dead Stock, New Products Introduction etc.
SAMPLE SIZE:
The Sample Size is totally taken from the Survey of Aircel Pune Warehouse and SAP MM reports
BACKGROUND
Competition in the new millennium is across Supply Chain, not individual companies. He central aim of
any business is to have the right product in the right quantities, at the right place, at the right time at the
minimum cost. This is in turn translated into the interrelated issues of customer satisfaction, Inventory
management and flexibility. Customer satisfaction to a high degree is dependent on the flexibility of the
supply chain. This means that its ability to respond to changes in demand, Other Telecom Service
Providers in Maharashtra & Goa like Idea, Airtel, Vodafone, Reliance Communication, TATA Docomo,
Uninor, and etc. have alos introduced Same Practice to meet the challenge of the heightened competition.
The concept of SCM involves the application of State of the art IT tools such as MS Office, Internet,
Intranet, ERP (SAP Applications) that greatly help organization to simultaneously improve customer
service and reduce inventories across the chain, The Warehouse Management System works
collaboratively with customers, suppliers, trading partners and Third Parties to change the way operations
are viewed, Performed & Measured. As today’s Companies focus on gaining economics and competitive
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advantage throughout the entire product life cycle this can be best achieved through leveraging of
effective SCM across the entire enterprise. Against this background this project was implemented for the
benefits of the organization, with a view to help the organization to improve their productivity and
competitive performance in the emerging market through the effect application of Warehouse & Logistic
Management principles and practice.
SUPPLY CHAIN MANAGEMENT
The concept of Supply Chain Management is based on two core ideas. The first is that practically every
product that reaches an end user represents the cumulative effort of multiple organizations. These
organizations are referred to collectively as the supply chain.
The second idea is that while supply chains have existed for a long time, most organizations have only paid attention to what was happening within their “four walls.” Few businesses understood, much less
managed, the entire chain of activities that ultimately delivered products to the final customer. The result
was disjointed and often ineffective supply chains.
Supply chain management, then, is the active management of supply chain activities to maximize
customer value and achieve a sustainable competitive advantage. It represents a conscious effort by the
supply chain firms to develop and run supply chains in the most effective & efficient ways possible.
Supply chain activities cover everything from product development, sourcing, production, and logistics,
as well as the information systems needed to coordinate these activities.
The organizations that make up the supply chain are “linked” together through physical flows and
information flows. Physical flows involve the transformation, movement, and storage of goods and
materials. They are the most visible piece of the supply chain. But just as important are information
flows. Information flows allow the various supply chain partners to coordinate their long-term plans, and
to control the day-to-day flow of goods and material up and down the supply chain.
SUPPLY CHAIN DECISIONS
Supply Chain Management decisions have rendered significant concern in recent years for a number of
reasons. Directors in many manufactures now realize that activities taken by one member of the supply
chain can determine the profitability of all others in the chain. Many international commercial enterprise
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researchers are of the belief that expanded globalization of markets and increasing international
competition mean that firms in all nations will face like, if not identical, competitive environments. Many
manufacturing companies are forced to improve the quality of their Chain Management decisions,
products and reduce their manufacturing costs.
The main target of Supply Chain Management decisions is 'Customer Satisfaction or values' and to
accomplish this, all barricades are eliminated between ultimate customer values and the raw material
supplier.
Research in Supply chain management decisions has identified twelve distinct management areas that are
affiliated with the subject. Each area comprises a supply chain issue facing the firm.
The categories are:
Warehouse Location℗
Transportation and logistics℗
Outsourcing and logistics alliances℗
Sourcing and supplier management℗
Marketing and channel restructuring℗
Inventory and forecasting℗
Reverse logistics and green issues℗
Product design and new product introduction℗
Information and electronic mediated environment℗
Metrics and incentives℗
Global issues℗
Customer Value is the satisfaction of customer requirements at the lowest total cost of acquisition,
ownership, and use. It's achieved when demands are met fully, reliably, and cost effectively. In today's
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economic system of dynamic technical, financial, and competitive change, ensuring Customer Value
demands impact the most timely and flexible Supply Chain Management decisions.
NEED FOR SCM
If the last 10 years have taught us anything, it's that personal connection and communication are here to
stay. While many social scientists posited theories that technological devices and the internet would
eventually alienate people from one another, the exact opposite has come to pass. Each new technology-
from cell phones to social networking-has sought to bring us closer together and communicate with our
neighbour, our friend, or our business associate more effectively. Word travels at the speed of a mouse
click and if you are not ready for it, your competition will be.
This increased communication speed has highlighted the need for supply chain management systems
more than ever before. There was a time when supply chain improvements were focused on predicting
consumer demand and lowering operational costs. Nowadays, it is so much more than that. Today's chain
management systems have been proven to increase a company's visibility across their supply chain
network, helping senior decision-makers come to more informed decisions and react much more quickly
to changes in the marketplace.
Supply chain technology plays a huge role in keeping an eye on production, cost, and delivery. These
software systems create a network of collected data, organizing scattered parts into a cohesive whole.
Once your various vendors and internal departments connect, your customers and your bottom line will
reap the benefits.
It is important to organize your software solutions so that you are collecting data from all areas of your
chain. Warehouse management systems help keep an eye on inventory, communication software will
help you stay up to date on important milestones, and business intelligence software can help with the
organization of data. However, the most important factor in supply chain management is how all these
informational layers are linked so the results are readable, accessible, and actionable as soon as they are
compiled.
Not only does supply chain management help increase your overall efficiency, it helps you identify gaps
and issues within your supply chain. Without data collection at all levels, your decision-makers won't
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know where problems lie and opportunities exist. This will eventually lead to a mismanagement of
resources that your company cannot afford.
Today's technology has made organizing scattered information simpler than ever. Connecting your
business across a network, constantly collecting the info and reducing that info into actionable reporting
should be equal parts of your 21st century chain. Only then can you move at the speed of today's business
leaders.
SUPPLY CHAIN MANAGEMENT PROBLEM
Companies increasingly are becoming aware that their opportunity to having a competitive edge in business can
come through supply chain. In the case of companies operating on global scale, supply chain strategies drive
operational efficiencies and affect the bottom line. Unlike technology or other core areas affecting business,
Supply chain is always in a dynamic mode. Project managers who head supply chain projects are often faced with
lot of challenges and issues to over come all through the project. In this topic we air to discuss a few practical
problems and road blocks faced in implementing and operations of Global supply chain projects.
PROJECT SCALE & SPAN OF CONTROL
Often projects are rolled out on global scale involving multiple countries and locations with all sites scheduled to
go live around same timelines. The Project managers and sponsors would be located in one country and physically
it becomes impossible for project managers to keep running to all locations and be available to concentrate on all
sites. Yes project teams are formed at regional country level. However if the project planning, design and control
lies with one office or a single person or a team, the
rest of the project teams would become enablers and implementers resulting in the dilution of energy and focus.
The core project team resources cannot spread themselves thin to attend to all sites and hence the biggest or the
most important locations get attention while the others suffer due to lack of focus.
Supply chain projects involve technology implementation including infrastructure and software. They also involve
multiple logistical modules involving transportation, international freight and warehousing etc.
Span of control over project implementation is very important in case of logistics projects involving multiple
channels and external and internal agencies. Project managers at best can concentrate on rolling out the project in
one country depending upon the number of sites and the logistical components involved.
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If the project involves setting up a distribution center or warehouse, all the more reasons that the roll out should be
limited to country level.
TECHNOLOGY
Adoption of right technology and implementation often faces roadblocks in implementing global supply chain
projects. Projects roll out common processes to be followed across all countries and locations and involve use of
technology to drive the processes.
Many issues concerning technology are faced in a project:
TECHNOLOGY SOLUTIONS
Most multi national companies find that their supply chain operations across the world are managed not on one
application or a set of applications, but each location and country would have implemented either legacy systems
or stand alone systems to manage individual local logistics activities. Once implemented, it becomes difficult to
isolate such applications and shift them to one common platform without which common processes and
standardization cannot be driven across locations.
Secondly any software solution would require to be customized to suit local site and country requirements. One
solution does not fit all. While the solution may work in one country with bigger volumes and size of supply chain
network and warehouses, the same software may not be suitable to be implemented in a small country with one
location.
Cost of Technology Absorption then becomes an issue. When a project proposes to introduce a system across all
countries in the supply chain network to bring about seamless integration and common processes, it fails to account
for the cost of technology and capability of all countries and locations to absorb the cost. The costs of IT
implementation are exorbitant. A bigger site and country may be able to pay for the IT cost but if the same cost is
expected to be paid out of another country which has lesser volumes, it may not be able to absorb the cost, unless
the global project management is able to absorb the costs into the project cost or get corporate management to
absorb the cost and take it off from the user country’s budget.
COST OF TECHNOLOGY ABSORPTION
Implementation of technology calls for the IT teams to travel to all locations, implement the setup. Train the people
and stabilize the sites post Go Live. The cost of implementation can run high. Again all countries may not be able
to bear the cost of such implementation.
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AVAILABILITY OF TECHNOLOGY INFRASTRUCTURE
Technology infrastructure availability is different amongst countries and within the country. Internet connectivity
and bandwidth may not be the same cross all locations which can hinder implementation of an internet based
technology application. Normally if the project is driven at a global level, the local infrastructure issues of many
countries do not figure while considering the suitability of IT platform for implementation.
INTERNAL & EXTERNAL RESOURCE CAPABILITY
Supply chain projects involve multiple locations and cross functional departments and teams within the
organization. Besides they also include multiple external agencies who manage the logistics.
Driving projects through various country managements requires enormous internal selling to be done. The projects
also call for external selling with the service providers. Local country managements as well as the service provider
country managements may or may not have the same interest and commitment to the project as much as the global
project leadership would have. These are soft challenges faced by Project Managers, to be able to sell the idea and
get commitment from all stake holders.
The availability of quality resources both internally and externally in all locations is critical to the implementation
of the project and is often a challenge which can hold up implementations and training.
WAREHOUSING FUNCTIONS AND OBJECTIVES
A warehouse act as supporting functions for logistic and Plays a key role in attaining the overall objective
of the firm logistical supply chain system. In today’s context a warehouse is used as a switching facility
rather than the long term storage house. The attention is paid to higher inventory turnover lower
operating cost and shorter cycle times. The performance of the warehouse is judged by its Productivity &
Cost Performance, to achieve two polemic goals of customer satisfaction and maximum space utilization
and increased material flow by automation to achieve productivity gains and cost reduction to fit into the
overall objective of the supply chain.
One of the most important steps in the selection of a logistic network is deciding on a centralised &
decentralised warehouse system, The Pune Wagholi Warehouse act as the Mother warehouse a
distribution house which helped to ensure tight control on inventories and operated on economies of scale
resulting in lower operating cost. There are 3 more location across Maharashtra & GOA where the
decentralised Warehouse are operated to ensure the best service to the distributor channel partners.
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WAREHOUSE LOCATION
The warehouse location was set outside the Octroi Zone since the product are the Paper Vouchers whose
denomination are based on the MRP printed on the it. The location was few km away from Octroi Zone
which did not affected the transportation Cost of either the Supplying Vendor or the Organisation.
WAREHOUSE LAYOUT
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The basic warehousing Management is done by the 3 rd Party Logistic, Appointed by Aircel who manages
the end to end activity of warehouse
The Major Warehouse functions followed by 3rd party on behalf of Aircel Ltd are as follows.
1. Receiving of Materials
2. Verifying the Physical Material as specification on Purchase Order and its Qty.
3. Inward of Material in Register & Process the GRN in SAP
4. Identification and Sorting of Material
5. Dispatching and Placing in storage;
6. Retrieval from Storage in FIFO method;
7. Order Accumulation;8. Packing of SUK;
9. Sales Order Processing
10.Record keeping.
11. Report Floating etc
In designing warehousing systems it is desirable to maximize.
1. space utilization;2. equipment utilization;
3. labor utilization;
4. accessibility of all materials;
5. Protection of all materials
The agency has appointed executives who execute the job and report the commercial logistic manager at
Pune. Total Manpower 5 including the WH in charge. There are 10 Labours who are outsourced and are
called on daily wage for packaging of SUK material.
WAREHOUSE COSTING The following are the Fixed Cost which are Paid by the organisation on monthly basis
• Warehouse Rent : The rent paid for WH is Rs. 10 Per sft which comes to 50000 Per
month
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• Warehouse management Fees: Rs. 112000/- Per month
• Electricity charges : Approx 4500/- per month
• Diesel for DGset: 1000 Per month
• Security Charges 3 security 8 hrs each are paid at 9000/- per month i.e 27000/-
INVENTORY CONTROL
Inventory control means to monitor the stock of goods used for production, distribution and captive (self)
consumption. For a specific time period, stock of goods are placed at some particular location. Stock of
goods includes raw-materials, work in progress, finished goods, packaging, spares, components,
consumable items, etc. Inventory Control means maintaining the inventory at a desired level. The
desired-level keeps on fluctuating as per the demand and supply of goods.
Following important points of inventory control:
1. Inventory Control mainly focuses on location, storage, recording the quantity, and accounting for
the amount of inventories.
2. It helps to supply inventories to different departments or units whenever demand requisition is
raised. Mostly, it supplies inventories to the production department.
3. It keeps a record of inventory issued to the concerned department located at a specific place.
4. It provides prompt and proper service to all concerned departments or units.
5. It also helps to maintain inventories at lowest costs.
6. It bifurcates high-value and low-value stock of goods.
7. It also avoids over-stocking and under-stocking of raw-materials.
FINDING & ANALYSIS
MODERN INVENTORY CONTROL TECHNIQUES USED BY AIRCEL
In dept Monitoring in regard with the Inventory control is done in the organisation a
maximum of 60 days for fast moving stock is allowed for Inventory and minimum 30 days
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of Stock is maintained at warehouse the following format of Stock report is floated to the
commercial Head to keep a proper track of material Stock & to avoid Out of Stock scenario.
Daily dash Board is shared with corporate to ensure that there is no Over stocking or Stock
out position
Monthly Sales Order received & Dispatches done are tracked to get a proper picture of
Sales & Distribution and get a average transportation cost spend on per order.
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Monthly Overall Warehouse Activity snap shot
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Inventory Aging Analysis to ensure that the FIFO process on outward is followed
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CONCLUSION
A PERFORMANCE ISSUE
A poor-performing operation is prone to shortages and damages, customer service failures, high costs,
and inferior productivity. It is often the result of inertia – once in place, operations and processes do not
get examined or changed, even when requirements and conditions have changed drastically. Warehouse
management may not be one of the company’s core competencies, but it usually is a critical part of being
a capable competitor that delivers what they promised, on time, to their customers. It is often difficult to
optimize, or even to improve a warehouse operation and reduce its cost. Many companies have neither
the available staff nor the expertise to embark on a continuous improvement program. They do not know,
and cannot implement, the best-practice policies, procedures, and technology to achieve significant
improvements within their distribution operations. If significant capital contributions are necessary to
actualize these improvements, this becomes a further barrier to implementation. It is particularly difficult
for smaller companies to grow and scale their businesses.
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THREE-PART SOLUTION TO ACHIEVE PERFORMANCE IMPROVEMENT
In order to realize performance in the existing distribution operations, the organisation must follow a
prescribed and disciplined course of-action. Aircel has to developed a solution that implements results
by employing a highly-structured methodology that begins with a Performance Evaluation of existing
people, processes, and systems. The Performance Evaluation identifies opportunities and potential
improvements in every aspect of warehouse operations (performance, productivity, service, quality, and
systems). It quickly defines the business scenario and financial opportunity. Delivering value is much
more than simply identifying savings! The evaluation has two deliverables: a preliminary economic
analysis and an implementation strategy. The strategy itself has three major components that are
implemented concurrently:
• An Organization Development plan to improve workforce quality and productivity (People)
• A best-practice Process and Systems Implementation plan to increase accuracy and reduce waste
• A Key Performance Indicator (Metrics) definition to measure process improvement and
effectiveness
The strategy’s key objective is to improve performance and increase productivity – and to deliver a
proven, sustainable ROI.
PEOPLE
Establishing the proper organizational culture in the warehouse has the greatest impact on savings
potential. Labor represents approximately two-thirds of the total cost of operating the warehouse, yet it is
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the component that is most frequently ignored! Changing organizational culture is much more difficult
than changing processes or systems. It is also more complex than simply implementing a system (e.g.,
Labor Management or Engineered Labor Standards) to control work plans and tasks. It requires
measuring and modifying behavior, training on new ways of working, implementing incentive systems to
influence behavior, and improving communication between all levels of the organization. The
organization must be assessed at all levels and a performance-based culture established. A performance-
based culture motivates employees to improve productivity and resolve issues. The result is not just
increased efficiency, but lower staff turnover as well. The benefits are immediate and sustainable.
In addition to conducting regular assessments at all levels of the organization, action plans must be
developed that define expectations, ways of working, accountability, and metrics. It is imperative to
promote regular leadership and team meetings that intensely-communicate issues, performance-to-plan,
and imperatives. Training for new skill sets, leadership development, internal coaching and mentoring,
and the purposeful involvement of hourly associates are all critical success factors. Incentive plans must
align closely with the organization’s core mission and the behaviors it desires. Monitoring KPIs and
rewarding behavior appropriately converts performance to profitability. The performance-based culture
sets the atmosphere for the operation. Employees are motivated and enjoy their work. Managers find an
attentive, inspired staff is easier to manage, more productive, and more eager to improve a company’s
operations. Investing in people and depending on them to perform and innovate improves service and
reduces costs!
PROCESSES AND SYSTEMS
Improving processes and systems is more objective than Organization Development. Implementing new
processes involves changing ways of working to a predefined best practice methodology. Implementing
new systems provides new control and productivity mechanisms that enable and manage the processes.
The process and systems solution may be different for each operation served. A piece-pick operation
needs different solutions than a case- or pallet-pick operation; a parts operation has different requirements
than a flow-through operation. The key is to implement a continuous improvement process to sustain and
increase savings. Initiatives are identified and prioritized during the evaluation; quick wins are chosen
first – those that maximize productivity and savings with the minimum expenditure and implementation
time. Often, the first initiatives involve reducing wasted motion, travel distance and time, and
unnecessary vertical movement, and relocating high-velocity items (Slotting and establishing “Golden
Zone” pick areas). Later initiatives that require capital expenditures may include implementing optimum
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racking, material handling equipment, and sortation systems. Once performance-oriented culture is
inculcated, systems that maximize worker productivity can be implemented, e.g., task interleaving,
engineered labor standards, and pay-for-performance.
METRICSIf organisation wants change to endure, it must determine the key metrics that determine success, then
continuously monitor those metrics to ensure performance-to-plan remains in tolerance. Organisation
measure to improve and the metrics represent the capstone that allows them to precisely determine the
success and the quality of your implementation During the Performance Evaluation, each facility
establishes a multitude of KPIs to be monitored to ensure they are driving the desired performance. These
may include: customer satisfaction, budget compliance, productivity, cost improvement / reduction,
service, quality/damage, accuracy, process improvement, and safety. Most frequently, a single key metric
is chosen that most represents the success of the program. This is normally a productivity measure, such
as cost/line or productivity/unit time, depicted in the examples below. As is shown, it is important to keep
both Facility and Corporate scorecards for accountability over time. In addition to reporting performance-
to-plan, key metrics can also become the basis for incentive-based compensation. It’s all about
continuously improving People, Processes, and Systems – and measuring every key attribute in those
categories to ensure success.
Abbrivations1. GSM: Global System for Mobile Operations2. SIM: Subscriber Identification Module3. RCV: Paper Recharge Vouchers4. WH: Warehouse5. DCP: Distribution Channel Partner6. APP: Aircel Preferred Partnetrs7. ROI: Return on Investments8. KPI: Key Performance Indicator
BIBLIOGRAPHY
I. www.aircel.com/AircelWar/appmanager/aircel/maharashtra
II. http://scm.ncsu.edu/scm-articles/article/what-is-supply-chain-management
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III. http://www.psiplanner.com/supply-chain-values.html
IV. http://www.psiplanner.com/supply-chain-values.html
V. http://EzineArticles.com/3361297
Reference Book Logistics Management 3rd Edition (Author V.V. Sople)
VI. Chapter 4 Warehousing Role beyond storage
VII. Logistic at the centre of World Trade