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List of Content. Vision Company presentations Crane regulations Project organization Project execution Reference projects Success Criteria Why Kranalliansen. Vision. - PowerPoint PPT PresentationTRANSCRIPT
• Vision• Company presentations• Crane regulations• Project organization• Project execution• Reference projects• Success Criteria• Why Kranalliansen
List of Content
To establish an Alliance as a leader in smart, customized and cost reducing solutions for safe installation of offshore cranes well within industry risk acceptance criteria (ALARP)
Vision
IKM Kran og Løfteteknikk was founded 2001 by highly specialized, experienced personnel
Our core business is: • Maintenance, modification, refurbishment and certification of all types of offshore
cranes/lifting appliances• Certification, maintenance, sale and rental of all kinds of loose lifting equipment• Maintenance, modification and upgrading of all types of lifeboats/mob-boats• Appurtenant fabrication and installation of structures & piping• Accompanying project management, engineering and work preparation• Rental of equipment
Per 2013 about 70 employees, turnover about 150 MNOK, and preparing for considerable growth.
IKM Kran og Løfteteknikk AS
IKM Kran og Løfteteknikk AS Facilities
Office/workshops/storage in Tankbåtvegen 1, Tananger.• Approx. 500m2 offices, 3.000m2 outdoor area.• Approx. 2.500m2, workshops, storage.
Horizontal test bench with pull force 200 tons, on actual working length 13,5 m. Break load tests can be done in full length up to 160 tons.
Nordic Crane
Nordic Crane was founded in 2006 by merging of the crane rental companies Stangeland Kran AS and Kynningsrud AS/AB.
Our core business is: • Lifting and transport in the Nordic countries
– Oil/gas and petrochemical industry - Onshore and Offshore– Wind power market– Industry and construction
• Engineering of above services• Contracts according to customers demands
Per 2014 about 700 employees and 500 cranes/ lorries. Expected turnover about 1.200 MNOK per year. Depots covering entire Norway and Sweden.
Nordic Crane
Nordic Crane has extensive experience in the use of mobile cranes on offshore installations. The experience includes more than 30 projects in the period from 2002 until now.
• 10 t – 250 tons Telescopic mobile cranes• 300 tons lattice boom cranes• Maximum transport weight from 12 t to 30 tons• Modification according to NORSOK Z-015• Installation procedures • Offshore lifting calculations• Design and construction of temporary foundations
• Tech Team was founded December 2011 by a group of highly specialized, experienced petroleum industry engineers
• Our core business is in the structure calculations and design, including offshore survey, studies, detail engineering, fabrication follow up and installation supervision
• Our personnel has successfully managed more than 30 crane replacement projects since 1999
Tech Team Solutions
Analyses• Gap analyses• Capacity and fatigue analyses• In-house developed software for the analyses
of the breakdown sequence• Nonlinear analyses of pedestal flanges including
contact problems and pre-stressed bolts• Extended life / Proprietary program for calculation
of consumed life based on the data log• Evaluation of inspection in combination with
crack growth analysis ("reset life")• Analyses of lifting operations• Analyses of falling loads (Dropped object protect.)
Tech Team
DNV 2.7-1: Offshore containers including lifting arrangements with MGW ≤ 25 tons
DNV 2.7-3: Portable offshore units including lifting arrangements with MGW ≤ 100 tons
DNV VMO Standard: Marine operations according to DNV-OS-H101, H102, and H201 to H206
DNV 2.22: Lifting appliances and cranes onboard ships and offshore installations
NORSOK R-002: Lifting appliances and accessories for the petroleum industry
Maskindirektivet
Rules and regulations
Project Management
HSE&Q
Dokument Control Project Control
Engineering FabricationModification
Installation
Typical project organization
Project execution
Concept Detail engineering. Fabrication Installation Completion
Offshore surveySOW/procedureDesign basis3D modelSketchesBulk MTOCTRPrincipal works schedule
AdministrationDesign basisOffshore surveyFabrication DrawingMTOInstallation procedureWork packages Design reviewProcurementHAZID/HAZOPDNV follow upMRBAs BuiltDetail PlanningTest and Inspection plan.HSE&Q activities
HSE&Q activitiesFollow upDim. controlFATMRB evaluationPacking for offshore Transport
HSE&Q activitiesFSJA/SJASupervisionOptimizingReportOnshore supportWorkshop/tool container
EvaluationPunch listDebriefMC/TestingCommissioningDemobilization
Extended experiences in crane replacements Focus on safety in all phases More efficient replacement methods Accomplished procedures / design review Close collaboration between engineering and
executing personnel
Ekofisk
Kranalliansen success factors
Kranalliansen personnel have successfully managed more than 30 crane replacement projects (Statfjord A,B & C, Gullfaks A,B & C, Oseberg A &B, Valhall DP & Ula, Draupner , Heimdal, Snorre A)Typical project values in the range of 5-15 MNOK.
Vallhall DP & Ula
Oseberg A and B
GFC, crane 4
Project finalisation – MS 14 release penalties
Including the following phases:• Conceptual• Detail Engineering• Procurement• Fabrication follow-up• Installation• Commissioning• Demobilization
• Temporary foundation for Mobil crane
• Temporary skid beams
• Dropt object protection
• «Temporary boom rest»
• Removal of existing Crane
• New boom rest
• Modification of existing boom rest
• Preparation for installation of new Crane
Oseberg A – M04 Crane
Project finalisation – MS 14 release penalties
• Temporary foundation for Mobil crane
• «Temporary boom rest» included extension adapter
• Removal of existing Crane
• Modification of existing boom rest
• Preparation for installation of new Crane
Oseberg B - M60 Crane
Including the following phases:• Conceptual• Detail Engineering• Procurement• Fabrication follow-up• Installation• Commissioning• Demobilization
Aibel, LTR 1100 at Draugen
Use of 100t crawler crane for assistance during living quarter module installation:• 1 month from study start until installation• Preliminary study• Desing and construction of load distribution mats• Installation weights less than 12 t• Installation outside crane reach• Awarded ESTA crane job of the year 2014
Rosenbeg WorleyParsons, Crane replacement at Gullfaks A & C
Use of 300t crawler on fixed foundation :
• Maximum unit weight 22 tons• Capacity 50t @ 24 m / 30t @ 36m• Operation in 25 m/s wind speed
Aker Solutions, Skidding of crane at Ekofisk Z
• Use of 4 150 tons skidding shoes wiht integrated jacks
• Skidding to temporary position at Aker Egersund
• Return to permanet position after offshore installation
BP Norge, Ula BOP Cranes Modification/Overhaul
“Before overhaul” “After modification/overhaul”
2 each Tri Ocean Hydraulic BOP Handling CraneCapacity 2 x 25 ton. Built 1984, Weight approx. 17 ton, l=13m, b=2,5m, h=2m
• Total overhaul/makeover & modification of the 2 each bridge cranes• Length of life after overhaul/ modification to be 20 years• Modifications of cranes control system from hydraulic to PLC/radio controls• Upgrading of documentation package/ user manual/routines for maintenance • FAT in workshop, offshore installation, testing and commissioning
BP Norge, PCP Crane Upgrade (CR-351)Aker Electric/Hydraulic CraneCapacity/Type: 50/15. Built 1980
Total overhaul/makeover & modification of the crane to achieve use 12 more years.• New personnel access to crane to current rules & regulations.• Design & installation of new safety system, (weight in hook, sector control, wind, etc.).• Overhaul of all hydraulic motors, inst. of double brake system, mod. of MOPS & AOPS.• 48mnd PM, exchange all wires including sheaves and Collapse Sequence Analysis.• Design, fabrication and installation of 9,8meter boom extension.
Success Criteria• Project Objectives• Project Execution • Project Team
– Education– Skill– Experience
• Dedication– 7/24
• Localization– Integrated team
• Communication (project, customer, installation)– Site rep
Why Kranalliansen
1. Expertise of all types of complex structural analysis, material handling and lifting operations
2. Extensive experience in planning and documentation for replacement of cranes and steel structures
3. Independent studies for transport and handling of larger units with alternative methods like crane ships, SPMT operations, jacking, skidding etc.
4. Extensive knowledge and experience in the selection ofappropriate lifting equipment
5. Offer cost optimal solutions by reuse of previously used constructions for lifting operations
6. One single point of contact (one stop shop) to manage the entire task