Liquid Electrostatic

Superior finishing Great savings Ergonomic design

Convenient recipe change

APPLICATION EQUIPMENT

Industrial Solutions

Perfect surface finishing, excellent wrap around, fast return of investment

Electrostatic TechnologyThe WAGNER electrostatic guns are highly economical coatingsystems, o�ering decisive advantages in many areas of the industry.

HIGH SURFACE QUALITYDue to the homogeneous alignment fo the electrostatic �eldlines, the �lm thickness is extremely uniform. In addition,particles charges with the same polarity improve signi�cantlythe atomization power for creating an excellent surface �nish.

TIME SAVINGS DUE TO WRAP AROUND EFFECTThe paint, which is electrostatically charged by the spray gun, isattracted to all sides of the grounded object. This wrap-arounde�ect saves time, and depending on the object, it may only needto be covered from one side.

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LESS WASTE, HIGH TRANSFER EFFICIENCYAn electrostatic �eld is generated between the electrode andthe grounded work piece. The paint particles will be chargedand attracted by the grounded object. Transfer e�ciency of up to 80-85% is attainable.

TIME SAVINGS DUE TO WRAP AROUND EFFECTWAGNER technology exploits the electrostatic propertiesto achieve a very e�cient and economical system.

1 AirCap

2 High quality reversible nozzle

3 Material valve

4 Long life packing

5 Needle with special treatment to reduce wearing

6 High voltage cascade

7 Material �lter (air coat)

8 Fan air adjustment

Great advantages for your business

WAGNER GM 5000 guns:Designed for your needs!

# Metal protection & �nishing

# Wood �nishing

# Plastic �nishing

# Aerospace industry

# Automotive components

# Motorcycle parts

# Solvent and water-based material

# 1-K and 2-K paint

# Primer and top-coat

# Low/medium/high solid material

# Paints and release agent

# PU and Epoxy material

# Metallic paint

# UV paint

Metal protection & �nishing

Plastic �nishing

Wood �nishing

TYPICAL APPLICATIONS TYPICAL FLUIDS

GM 5000EA / GM 5000EAC advantages that matter!New generation of manual electrostatic spray guns born to

Features and advantages of GM 5000

Flexible Electrode

performance of the gun. This guarantees excellent

Human Engineered DesignDesigned for reducing operators fatigue. The right combination of ultra light weight, ergonomic design, low trigger force and excellent balance lead to a gun with optimum working comfort for small and large hands.

Robust Design-

ing materials and more is what the GM 5000 range is designed for.

High Safety StandardThe GM 5000 gun range is compliant with CE and Atex Zone 1 standard. The grounding of the gun is monitored by the control unit for maxiumum safety of the painter.

II 2G EEx 0.24 mJ

developed to create a pattern with ideal particle size for perfect combination with electrostatic charges to achieve superior performances and quality.

Integrated control panel

RECIPERecipes set at the control unit can be selected directly at the gun. This enables the painter to spray with the best parameters

values are important to optimize wrap-around and penetration power.

WORKING CONDITIONSDuring spraying the green LED signals that the conditions are good. In addition if the orange LED lights are on, it means that the working conditions, e.g. grounding of parts, distance to object, paint resistance, should be checked.

VOLTAGE ON/OFF

-tion requirements.

Large hand

Small hand

Integrated control panel

WAGNER AirSpray - Superior finish for high quality surfaces

WAGNER AirSpray Technology The extensive experience WAGNER has in electrostatic appli-cations is applied to the newly developed atomization

Unique AirCap / nozzle designThe newly developed AirCaps and nozzles provide a superior

achieve superior atomization and fan adjustment with

Flat spray AF 5000 small – smaller spray pattern and slow air speed

Flat spray AF 5000 wide – wider spray pattern and slow air speed

Round spray AR 5000 D8 – full cone with swirl and small spray pattern diameter

Round spray AR 5000 D12 – full cone with swirl and wide spray pattern diameter

The color coded nozzles can be changed without tools to

job.

Integrated material valveThe integrated material valve reduces down time because the nozzle can be changed without relieving

Needle stroke adjustmentPrecise and easy needle stroke adjustment can beachieved with the indexing function for fast �ne tuningof the paint �ow.

Select the right WAGNER AirSpray gun for your purpose

GM 5000 Technical Data

Manual ESTA WAGNER Air Spray guns

Technical Data GM 5000EA GM 5000EA LowR GM 5000EAW

Material pressure (max.) 116 PSI 116 PSI 116 PSI

Voltage output (max.) 80kV 80kV 70kV

Air pressure (max.) 116 PSI 116 PSI 116 PSI

Weight 21.8 oz 18.9 oz 16.0 oz

Length 10” 10” 10”

Recommended paint resistance (WAGNER Scale) > 150kOhm > 50kOhm 1kΩ.cm to 1MΩ.cm

Material inlet NPS ¼“ NPS ¼“ NPS ¼“

Air inlet NPS ¼“ NPS ¼“ NPS ¼“

Material temperature (max) 122ºF 122ºF 122°F

GM 5000EAThis version is suitablefor the majority of sol-vent based paints witha paint resistance above150kΩ. Connections aredirectly at the gun base, easy to remove.

GM 5000EAWWater-based versionsuitable for the majorityof water-based paintswith a paint resistanceof 1kΩ.cm to 1MΩ.cm.No HV cascade is in the gun and is equipped with special isolated paint hose. To be used with AquaCoat or other iso-lated system.

GM 5000EA LowRVersion suitable for alltypes of high conductivesolvent-based paints like metallics or paints with resistivity above 50kΩ. Equipped with special paint hose.

GM 5000EA guns are available in three versions suitable for the paint being used.

Round Spray Part No. 2323000Fan Spray Part No. 2321000

Round Spray Part No. 2324000Fan Spray Part No. 2322000

SOLVENT-BASED PAINT SPRAYPACKS

WAGNER AirCoat - Perfect finishing for high quality surfaces

WAGNERAirCoat TechnologyThe right combination of Airless, air spray and electrostaticcharging combined with the unique WAGNER know howresults in perfect �nishing, high productivity, soft spraypattern, excellent wrap around and very high transfere�ciency.

AirCapsUnique designed AirCaps for �at spray and round spraymake it possible to achieve an optimum result for di�er-ent paints.

# Flat spray LV - best for low to medium viscosity material - red marking

# Flat spray HV - best for medium to high viscosity material - blue marking

# Round spray - adjustable width

The AirCaps are color coded to avoid mistakes when replacing them.

Unique ACF 5000 nozzlesThe newly developed and patent pending ACF 5000nozzle combines perfect spray pattern with easy �ush-ing. If the nozzle is blocked it can be turned 180˚ tospray out the clog.

Material �lter includedFor perfect surface results and to avoid clogging of thenozzle, a material �lter is integrated in the GM 5000EACgun. It can be opened without removing the materialhose from the gun, reducing downtime.

Material & air swivelsManeuverability and handling can be increased byusing material - and air swivels. Available as an option.

3,625 PSI max pressureThe GM 5000EAC gun is designed for a max. materialpressure of 3,625 PSI (highest in the market for electrostatic air coat guns). The gun is suitable for applyinghigh viscosity materials even with long hoses.

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WAGNER AirCoat - Perfect finishing for high quality surfaces

Di�erent versionsfor di�erent materialsGM 5000EAC guns are available in three versions to best �tall paints.

WATER-BASED PAINT

GM 5000EACThis version is suitablefor the majority of sol-vent based paints with a paint resistance above150kΩ. Connections aredirectly at the gun base,easy to remove.

(HIGH CONDUCTIVE)

GM 5000EAC LowRVersion suitable for alltypes of high conductivesolvent-based paints likemetallics or paints with resistivity above 50kΩ.Equipped with specialpaint hose.

GM 5000EACWWater-based versionsuitable for the majorityof water-based paintswith a paint resistance of 1kΩ. cm to 1MΩ.cm.No HV cascade in the gun and equipped withspecial isolated painthose. To be used withAquaCoat or other iso-lated system.

GM 5000 Technical Data

Manual ESTA WAGNER AirCoat guns

Technical Data GM 5000EAC GM 5000EAC LowR GM 5000EACW

Material pressure (max.) 3,625 PSI 3,625 PSI 3,625 PSI

Voltage output (max.) 80kV 80kV 70kV

Air pressure (max.) 116 PSI 116 PSI 116 PSI

Weight 24 oz 24 oz 24 oz

Length 10” 10” 10”

Recommended paint resistance (WAGNER Scale) > 150kOhm > 50kOhm 1kΩ.cm to 1MΩ.cm

Material inlet NPS ¼“ NPS ¼“ NPS ¼“

Air inlet BSP ¼“ BSP ¼“ BSP ¼“

Material temperature (max) 122°F 122°F 122°F

Select the right WAGNER AirCoat gun for your purpose

SOLVENT-BASED PAINT SPRAYPACKS

Round Spray Part No. 2328000Fan Spray Part No. 2326000

Round Spray Part No. 2329000Fan Spray Part No. 2327000

Control units - Technical Data

VM 500#2310478

VM 5000#2310477

VM 5000W#2314234

Functions at the unit

Yes Yes Yes

Indication when HV is generated Yes Yes Yes

Monitoring of gun grounding Yes Yes Yes

Suitable for ATEX Zone 2 Yes Yes -

Voltage & current adjustment - Yes Yes

Display for voltage and current (set and actual values) - Yes Yes

Service interval - Yes Yes

Receipt storage - Yes Yes

Interface - Yes Yes (limited)

Air regulators (atomization-/fan-/mat. pressure) - - Yes

Control of AquaCoat safety devices - - Yes

Function at the gun

Receipt selection - Yes Yes

Working conditions Yes Yes Yes

Yes Yes Yes

Suitable for

GM 5000EA & low R Yes Yes -

GM 5000EAW - - Yes

GM 5000EAC & low R Yes Yes -

GM 5000EACW - - Yes

New intelligent control units

The right control unit foryour requirementsWAGNER has developed a new range of intelligent controlunits based on advanced technology and long experience.The units are able to adapt, in real time, all electrostaticparameters to provide the best gun performances in anyconditions.

SETTINGS OF VOLTAGE AND CURRENTFor the best performance of the gun, the setting of highvoltage and current are essential. Both parameters have to be set in-line with the material characteristics, envionmentalconditions and work piece requirements.

ATEX ZONE 2 COMPLIANTThis unique feature allows the control unit to be brought closer to the spray gun, in an area which is classi�ed as ATEX Zone 2.

RECIPEThree recipes of voltage and current can be stored. They can be activated from the gun or control unit. This change of pre-de�ned setting enables the painter to select the preferred working conditions.

SERVICE TIMEFor best spraying performance over time, preventive mainte-nance of the gun is recommended. The spraying time of the connected gun can be monitored and a service interval can be set.

MONITORING OF GUN GROUNDINGThe grounding of the gun is monitored by the control unit for maximum safety of the painter. If grounding is interrupted high voltage is cut o�.

OPERATOR INTERFACEThe very easy and simple one knob adjustment of all parameters allows operators to change settings quickly.

Accessories

Adapt the gun to your needsA wide range of nozzles, air caps, hose packages, etc., to adaptthe WAGNER electrostatic guns to your speci�c application.

Cables & ExtensionA wide range of gun cables in 10, 15, 20, & 25m (25, 33, 50,& 66 ft.) and extension cable, 10 & 20m (33 & 66 ft.) are available.

Gun Flush Box (GFB)The gun �ush box makes the daily cleaning work much easier and faster. It supports the health of the painter, thecleanliness of the environment and reduces solvent, timeand waste.

Test EquipmentTest equipment e.g. paint resistance meter, high voltagetesters are available.

Ground TestConveyor ground test with �ve steps that informs you if yourpart is grounded. Especially designed for electrostatic coatingapplications.

Hose packagesHose packages are available for WAGNER AirSpray and WAGNER AirCoat, 7.5, 10, 15 & 20m (25, 33, 50 & 66 ft.).

Mounting equipmentTo make easy, fast and safe storage of the gun when not in use.

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4

5

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Part No. 2326041 Part No. GND-5900

Part No. 2326485

2309870 GM 5000EA 2309853 Hose package GM 5000EA (25')2309871 GM 5000EAC 2309854 Hose package GM 5000EA (33')

2309855 Hose package GM 5000EA (50')2310478 Controller VM 500 2309856 Hose package GM 5000EA (66')2310477 Controller VM 5000 2309878 Hose package GM 5000EA (25'), Low R

2309879 Hose package GM 5000EA (33'), Low R395xxx ACF5000 tip 2309880 Hose package GM 5000EA (50'), Low R132720 R11 tip 2309881 Hose package GM 5000EA (66'), Low R132721 R12 tip132722 R13 tip 2309857 Hose package GM 5000EAC (25')132723 R14 tip 2309858 Hose package GM 5000EAC (33')132724 R15 tip 2309859 Hose package GM 5000EAC (50')132725 R16 tip 2309860 Hose package GM 5000EAC (66')132726 R17 tip 2309951 Hose package GM 5000EAC (25'), Low R132727 R18 tip 2309952 Hose package GM 5000EAC (33'), Low R132728 R19 tip 2309953 Hose package GM 5000EAC (50'), Low R132729 R20 tip 2309954 Hose package GM 5000EAC (66'), Low R132730 R21 tip

2326335 Service-Set GM 5000EA2310538 Nozzle AF 5000 - 0.4mm 2326336 Service-Set Gm 5000EAC2310539 Nozzle AF 5000 - 0.6mm2310540 Nozzle AF 5000 - 0.8mm 2312179 Valve seat Air assy. (Steel)2310541 Nozzle AF 5000 - 1.0mm 2312176 Valve seat Air assy. (PEEK)2310542 Nozzle AF 5000 - 1.2mm 2312184 Valve tip Air assy.2310543 Nozzle AF 5000 - 1.4mm 2312185 Valve tip Air assy. (Steel)2310544 Nozzle AF 5000 - 1.6mm 2326041 Paint resistivity meter RS 5002310545 Nozzle AF 5000 - 1.8mm 2326485 Wall mount GM 5000E (left/right)2310546 Nozzle AF 5000 - 2.0mm 2327060 Fitting-SJM-GM 5000EAC - 1/4" NPS2310558 Nozzle AR 5000 - D8 2327061 Swivel joint kit GM 5000EAC2315050 Nozzle Ar 5000 - D12 2319653 Gun cover

2307295 Extension cable GM 5000E 33'2307296 Extension cable GM 5000E 66'

2309882 AirCap ACF 5000 - LV (red)2314203 AirCap ACF 5000 - HV (blue)2309883 Round jet nozzle adapter ACR 5000

2310506 AirCap AF 5000 - 0.4-0.8S2310507 AirCap AF 5000 - 1.0-1.4S2310508 AirCap EAF 5000 - 1.6-2.0S2314255 AirCap AF 5000 - 0.4-0.8W2314256 AirCap AF 5000 - 1.0-1.4W2314258 AirCap AF 5000 - 1.6-2.0W2310557 AirCap AR 5000 - D82315049 AirCap AR 5000 - D12

Air Spray AirCaps

Air Spray Hose Packages

AirCoat Hose Packages

Service Sets

Misc.

Guns

Control Units

AirCoat Nozzles

Air Spray Nozzles

Cable Extensions

AirCoat AirCaps

GM 5000 Nozzles and Hose packages

Resistance block

Air guide

Bell

Distributor

Material tube

Drive andbearing unit

Base plate

Housing tubeValve block

Evobell high-speed rotary atomizerThe demands for surface �nish quality are continuallyincreasing in many part of industry.

With the Evobell 3000 and 3500, WAGNER has developeda new generation of high-speed rotary atomizers which set new standards in the areas of surface �nish, paint saving,reliability, safety and ease of servicing.

Innovative technology• The atomizer bell, broken down into bell and distributor, guarantees quick inexpensive adaptation to the material being atomized. Only the distributor has to be changed.

• The unique design of the distributor allows optimal cleaning and �ushing of the atomizer bell and the distributor.

Highly economical• Very high application efficiency (up to more than 90%)

• The additional integral bell flushing system save emptying the material tube for intermediate cleaning.

• A quick-change systems allows easy replacement of the whole atomizer so the paint material can be waiting at the valves.

• The vlave blocks (no dead spaces) guarantee a thorough, precise color change.

• With the double valve block, a color change only takes a few seconds as the next color is already waiting.

• The Evobell high-speed rotary atomizer is easy to service. It can be disassembled and reassembled quickly reducing down time and costs.

Evobell

System controller

Evobell control panel

Technical Data

Evobell 3000 & 3500

Technical Data

Ball bearing Air bearing

1.4”, 2”, 2.8” 1.4”, 2”, 2.8”

3 - 32 in. 3 - 32 in.

40,000 rpm 70,000 rpm*

100 kV 100 kV

Up to 600 cc/min Up to 600 cc/min

4.9” 4.9”‘‘

17.9” 18.7”

10.3 lb. 10.8 lb.

Evobell 3000

Bearing

Bell diameter

Spray jet diameter

Maximum speed

Maximum voltage

Material �ow rate

Housing diameter

Length

Weight

*Maximum 40,000 rpm with a bell diamet of 2.8”

Evobell 3500

Control technology• WAGNER bell controllers are an effective way of increas-ing the economy of a coating system.

• The WAGNER range stretches from an individual solution with which the basic functions of a bell controller can be put into practice by retro�tting existing systems with high-speed rotary atomizers, even in complex situations.

• Intelligently designed, modular construction, clearly laid out and easy to operate, the WAGNER control systems can be optimally adjusted to all requirements.

For excellent surface �nishThe atomizer bell, designed for high quality surface �nishes,provides a homogeneous �lm thickness with the �nest atom-ization.The high speed range of up to 70,000 rpm in continuousoperation allows an optimal setting of the droplet sizefrom �ne to very �ne.

VersatileFor solvent and water-based materials.Three bell sizes with di�erent distributor varients for awide range of use.Optimized air guide for precise setting of the spray jet,for high penetration depth or large area soft applicationof paint.Can be individually adapted to a wide range of applications.

BellsAvailable in three di�erent diameters: 1.4”, 2.0” and 2.8”

DistributorsFor low to high viscosity materials, available in di�erent versions for all bell sizes.

Air guidesSuitable for all bell sizes.

Adjustment and assembly toolsFor assembly and disassembly of the bells and distribu-tors and to adjust the material tube.

Two valve blocks are available:Standard valve block1 material feed, 1 material return (dump), 1 �ushing �uid feed.

Double valve block2 material feeds, 2 material teturns (dump), 2 �ushing �uid feeds.

Material tubesIn various versions, designed to suit the material �ow rate and viscosity.

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3

4

5

6

7

2

3 4 5

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Evobell components and accessories

Made to measure technologyThe Evobell high-speed rotary atomizer from WAGNER is availablein two versions depending on the demands and the area of application.EVOBELL 3000The reliable ball bearing cartridge allows long working time and high reliability of the atomizer even in rough production environments.EVOBELL 3500The air bearing cartridge gives the turbine a long service life and reliability which reduces down time as well as costs.

1.4” - #3879402.0” - #3879422.8” - #387944

1.4” - #3871902.0” - #3871912.8” - #387192

EB 3000 - #387107EB 3500 - #387117

EB 3000 - #387106EB 3500 - #387116

1.4” - #3879412.0” - #3879432.8” - #387945

Working safely with water-based paints

WAGNER AquaCoat®

SUPPORTING THE CHANGE TO WATER-BASED PAINT FOR ELECTROSTATIC APPLICATION.

The new AquaCoat® system combines maximum safety and qualityspraying performance. WAGNER o�ers a system, with its sophisti-cated technology and extensive combination of safety precautionso�ers optimal protection for the user.

High level of safety The central control unit regulates and controls all functions of the AquaCoat ® system. During applica- tion, access to the interior of the device is blocked mechanically. The most important safety systems are present in duplicate, thus eliminating any source of danger to the user.

High process reliability The supply capacity of up to 15.85 gal. of material reduces downtime and increases productivity. Automatic level control and constant stirring of the material ensures high surface quality - optional.

Easy to use A hose and gun holder on the outside of the Aqua- Coat® protects the hose package and the gun against soiling and damage. The large front opening enables easy access to the paint supply and quick color changing. The recesses for fork lift and the optional trolley simplify handling.

Wagner Systems, Inc.300 Airport Road, Unit 1Elgin, IL 60123

Phone: 800-473-2524Fax: 630-503-2377

Easy maintenanceThe central fastening mechanism for the gun andhose package enables them to be changed quickly,keeping downtimes short. An inliner simpli�es clean-ing of the interior.

www.wagnersystemsinc.com