liquid cooled lpg/ng engine, residential standby generator ...€¦ · on natural gas fuel. kw...

Gillette Generators, Inc. 1340 Wade Dr. Elkhart, IN 46514 Ph: 574-264-9639 Fax: 574-262-1840 Web: www.gillettegenerators.com spc4-120301 1

SENTRY-PRO POWER SYSTEMS

By Gillette Generators, Inc.

STANDARD FEATURES

• All generator sets are USA prototype built and thoroughly tested. Production models are USA factory built and 100% load tested.

• All generator sets will accept 100% rated load in one step, per NFPA-110.

• All generator sets are UL-1446 certified.

• Liquid cooled engine provides cooler operation and longer service life.

• Solid state, frequency compensated digital voltage regulation for ±½% is standard on all gen-sets.

• Electronic engine governor has a throttle body actuator, which allows precise ±½% isochronous frequency regulation, from no load to

full load.

• A brushless rotating field, generator design with shunt wound excitation system and available at a broad range of voltages.

• Solid state, digital microprocessor logic and ultra-bright LED, annunciation display for different engine and generator functions, plus

automatic fault shutdowns; high temp., over-crank, over-speed, under-speed, low oil, and low battery.

• The heavy duty, rugged dry fueled engine is capable of delivering rated power at 3600 RPM (60 HZ).

• All generator set control systems components and accessories provide a 2-year limited warranty at time of initial start-up. Optional

extended warranties are available. Generators and engines are governed by separate warranties.

• “OPEN” Generator Sets: There is no enclosure, so gen-set must be placed within a weather protected area, un-inhabited by humans or

animals, with proper ventilation. Flexible exhaust hose and muffler is supplied loose for final exhaust installation by others

• “LEVEL 1” All Aluminum Housing: Full weather protection and above average sound attenuation for normal applications.

• “LEVEL 2” Housing: Full weather protection and superior sound attenuation for specific low noise applications. (See “Sound Level”

chart).

• Complete Power Plant including automatic transfer switch with “Priority Start” load control technology by temporarily disconnecting

“non-essential” loads, to start “essential loads”. This allows additional “starting power” equivalent to 22 kW on LPG fuel or 18 kW

on natural gas fuel.

KW POWER RATINGS RANGE

LIQUID COOLED LPG/NG ENGINE,

RESIDENTIAL STANDBY GENERATOR SET

MODEL

SPP-180

RATINGS: All single phase gen-sets are rated at unity (1.0) power factor. All three phase gen-sets are rated at .8 power factor. 130° “STANDBY RATINGS” are strictly

for gen-sets that are used for back-up emergency power to a failed normal utility power source. This standby rating allows varying loads, with no overload capability, for the

entire duration of utility power outage. 105° “PRIME RATINGS” are strictly for gen-sets that provide the prime source of electric power, where normal utility power is

unavailable or unreliable. A 10% overload is allowed for a total of 1 hour, within every 12 hours of operation. All gen-set power ratings are based on temperature rise

measured by resistance method as defined by MIL-STD 705C and IEEE STD 115, METHOD 6.4.4. All generators have class H (180°C) insulation system on both rotor and

stator windings. All factory tests and KW/KVA charts shown above are based on 130°C (standby), and 105°C (prime) R/R winding temperature, within a maximum 30°C

ambient condition. Generators operated at standby power ratings must not exceed the temperature rise limitation for class H insulation system, as specified in NEMA MG1-

22.40. Specifications & ratings are subject to change without prior notice.

GENERATOR RATINGS LIQUID PROPANE GAS FUEL NATURAL GAS FUEL

GENERATOR MODEL

VOLTAGE PH HZ

130°°°°C RISE STANDBY RATING

130°°°°C RISE STANDBY RATING

L-N L-L KW/KVA AMP KW/KVA AMP

SPP-180-1-1 120 240 1 60 18/18 75 16/16 67

SPP-180-3-2 120 208 3 60 18/22.5 62 16/20 56

SPP-180-3-3 120 240 3 60 18/22.5 54 16/20 48

SPP-180-3-4 277 480 3 60 18/22.5 27 16/20 24

SPP-180-3-5 127 220 3 60 18/22.5 59 16/20 53

Model SERIES

STANDBY 130ºC RISE

HZ LPG N.G.

SPP-180 60 18.0 16.0


GENERATOR SPECIFICATIONS

Type ............................ 2 Pole, 3600 RPM, revolving field design

Exciter ..................................................... Brushless, shunt excited

Voltage Regulator .......................................Automatic, solid state

Voltage Regulation .............................. ±½%, No load to full load

Frequency ............................................... 60 HZ (50 HZ available)

Frequency Regulation ....... ±½% (1/2 cycles, no load to full load)

Unbalanced Load Capability .................. 50% of nameplate rating

Motor Starting .... 6 HP, Code G w/ 35% Dip on specific voltages

Total Stator and Rotor Insulation .......................... Class H, 180°C

Temperature Rise ......... 130°C R/R, standby rating @ 30°C amb.

.........................................105°C R/R, prime rating @ 30°C amb.

Bearing ..................................................... 1, Pre-lubed and sealed

Power Leads ........................... 4 Leads for dedicated single phase

........................ or 12 Leads for a broad range of 3 phase voltages

Coupling .................... SAE-5 Flywheel housing with flexible disc

Total Harmonic Distortion ............... Max 6½% (MIL-STD705B)

Telephone Interference Factor .......... Max 250 (NEMA MG1-22)

Deviation Factor ................................. Max 5% (MIL-STD 405B)

Alternator ...................................... Self ventilating and drip-proof

Ltd. Standby Warranty ....... 24 Months or 1000 hrs., first to occur

Ltd. Prime Warranty .......................... Not available for prime use

ENGINE ___________________________________

Manufacturer ..................................................................... PSI SSI

Model and Type ........................................ 0.97L, 4 cycle, In-Line

Aspiration ....................................................................... Naturally

Liquid Cooled ....................................... Attached 125°F Radiator

Spark Plug (gap) ............................................. 101722 (1-1.2mm)

Cylinder Arrangement ....................................... 4 cylinder, in line

Displacement Cu. In. (cm3) ......................................... 59.38 (974)

Bore x Stroke In. (mm.) ......................... 2.58 x 2.84 (65.5 x 72.0)

Engine Torque (HP) .................................................... 52lb/ft (39)

Main Bearings & Style .............................................Ball Bearings

Cylinder Head .............................................................. Aluminum

Crankshaft ................................................................. Forged Steel

Exhaust Valve .............................. Sinter powered for dry fuel use

Governor ....................................................................... Electronic

Frequency Reg. (steady state) ............................................. ±1/4%

Air Cleaner ........................... (1) Replaceable main paper element

Oil Filter ................................................. (1), Replaceable spin-on

EPA, CARB, and SORE Emissions ................................ Certified

Ltd. Standby Warranty ....... 24 Months or 2000 hrs., first to occur

Ltd. Prime Warranty ........................... not available for prime use

Speed ................................................................. 60 HZ Rated RPM ............................................................................ 3600

Max Power, bhp Standby / LPG ............................................... 39

Max Power, bhp Prime / LPG ................................................... 33

Max Power, bhp Standby / Nat. Gas ......................................... 31

Max Power, bhp Prime / Nat. Gas ............................................. 26

FUEL SYSTEM ____________________________

Type ..................................LPG or NAT. GAS, vapor withdrawal

Fuel Pressure (kpa), in. H2O* . (1.74-2.74), 7”-11” Water column

Secondary Fuel Regulator ..................... NG or LPG vapor system

Auto Fuel Lock-Off Solenoid ............... (2) Solenoids on each set

* Measured at gen-set fuel inlet, down stream of all dry fuel

accessories

GENERATOR FEATURES

• Full generator protection with solid state microprocessor,

based controller, for automatic shutdown protection.

• Automatic voltage regulation by automatic solid state, digital

design, yielding ±½% from no load to full load.

• Generator power ratings are based on temperature rise,

measured by resistance method, as defined in MIL-STD

705C and IEEE STD 115, Method 6.4.4.

• Power ratings will not exceed temperature rise limitation for

class H insulation as per NEMA MG1-22.40.

• Insulation resistance to ground, exceeds 1.5 meg-ohm.

• Stator receives 3000 V. hi-potential test on main windings,

and rotor windings receive a 3000 V. hi-potential test, as per

MIL-STD 705B.

• All windings are subjected to “surge” testing to confirm

winding integrity and consistency with dielectric voltage

withstand test per UL2200.39.

• Full copper windings with UL-1446 listing on all generators.

• All gen-sets are 100% prototyped and production tested.

• Full load testing on all engine-generator sets, before shipping.

FUEL CONSUMPTION

LP GAS: FT3/HR (M3/HR) 60 HZ

ST

DB

Y 100% LOAD 125 (3.5)

75% LOAD 95 (2.7)

50% LOAD 60 (1.7)

PR

IME

100% LOAD 113 (3.2)

75% LOAD 86 (2.4)

50% LOAD 52 (1.5) LPG = 2500 BTU X FT3/HR = Total BTU/HR

LPG CONVERSION: 8.50 FT3 = 1 LB. ; 36.4 FT3 = 1 GAL

NAT. GAS: FT3/HR (M3/HR) 60 HZ

ST

DB

Y 100% LOAD 280 (7.9)

75% LOAD 210 (5.9)

50% LOAD 142 (4.0)

PR

IME

100% LOAD 252 (7.1)

75% LOAD 189 (5.4)

50% LOAD 126 (3.6) NG = 1000 BTU X FT3/HR= Total BTU/HR

OIL SYSTEM

Type ......................................................................... Full Pressure

Oil Pan Capacity qt. (L) ................................................. 3.17 (3.0)

Oil Pan Capacity W/ filter & oil cooler qt. (L) .................3.5 (3.3)

Oil Filter ................................................... 1 Replaceable Spin-On

ELECTRICAL SYSTEM _____________________

Ignition System ....................... Electronic with can-bus capability

Eng. Alternator:

Ground ..................................................................... Negative

Volts DC ............................................................................ 12

Max. Amp Battery Charging Output .................................. 50

Min Battery Req: ........... 12 VDC, 55 Amp/Hr, Size BCI# 21R or

26R (8½"lg X 7"wi X 8¾"hi), type “T”, “L”, or “X” terminals.

Minimum Cold-Cranking amps at 0°F (-17.8°C) : ......... 390 CCA

Eng. Starter Motor ............................................................ 12 VDC

APPLICATION AND ENGINEERING DATA FOR MODEL SPP-180

ENGINE SPECIFICATIONS AND APPLICATIONS DATA


COOLING SYSTEM

Type of System ................................ Pressurized, closed recovery

Coolant Pump ..................................... Pre-lubricated, self-sealing

Cooling Fan Type (no. of blades) ................................. Pusher (8)

Fan Diameter inches (cm) ........................................... 12.25" (31)

Ambient Capacity of Radiator °F (°C) .......................... 125 (51.6)

Engine Jacket Coolant Capacity Gal (L) ...................... 0.75 (2.85)

Radiator Coolant Capacity (w/ engine) Gal. (L) .......... 1.75 (6.62)

Maximum Restriction of Cooling Air Intake

and discharge side of radiator in. H20 (kpa) .................. 0.5 (.125)

Water Pump Capacity gpm (L/min) ............................. 13.5 (51.1)

Heat Reject Coolant : Btu/min (kw) .......................... 2023 (35.5)

COOLING AIR REQUIREMENTS Combustion Air, cfm/(m

3/min) ......................................... 48 (1.4)

Radiator Air Flow cfm (m3/min) .................................... 1875 (54)

Heat Rejected to Ambient:

Engine: kw (btu/min) ............................................. 6.75 (390)

Alternator: kw (btu/min) ........................................ 3.75 (187)

EXHAUST SYSTEM

Emissions LPG (NG); THC+NOx : ............................... 0.97 g/km

Emissions LPG (NG); CO : .......................................... 2.72 g/km

Exhaust Outlet Size ............................................................. 1-1/2"

Max. Back Pressure in. hg (KPA) ................................. 3.0 (10.2)

Exhaust Flow, at rated kw: cfm (m3/min) ....................... 250 (7.1)

Exhaust Temp., at rated kw: °F (ºC) ............................ 1375 (746)

Engines are EPA, CARB, & SORE certified.

These sets use standard

(2) wire start interfacing

fully compatible with

any dry contact start-

stop system that might

be installed on ATS,

remote start-stop control

panels, Trace inverters

for controlling solar

power battery arrays,

etc. The start-stop signal

on such equipment is

utilized by the gen-set to

initialize a (4) second

countdown before the

gen-set actually begins

its first crank cycle.

SOUND LEVELS

Open Level 1 Level 2

Set Encl.. Encl. dB(A), Residential Muffler, no load ........ 76.......... 73 ........ N/A

dB(A), Residential Muffler, full load ....... 78.......... 74 ........ N/A

dB(A), Critical Muffler, no load .............. 74.......... 70 ......... 68

dB(A), Critical Muffler, full load ............. 76.......... 73 ......... 70

Note: Open sets (no enclosure) has no furnished muffler system due to unknown

job-site applications. Level 1 enclosure has installed residential muffler. Level 2

enclosure has installed critical muffler. Level 1 enclosure sets can be upgraded

from residential to critical muffler. Sound tests are averaged from several test

points and taken at 23 ft. (7 m) from source of noise.

DERATE GENERATOR FOR ALTITUDE

3% per 1000 ft.(305m) above 3000 ft.(914m) from sea level

DERATE GENERATOR FOR TEMPERATURE

2% per 10°F (5.6°C) above 85°F (30°C)

STANDARD ENCLOSURE FEATURES

• All Aluminum Exterior Housing, ensuring a rust and tarnish

free installation.

• Powder coat, backed-on enamel finish, passes UL 1000 hour

salt spray test.

• 10 independent metal wash stages, with a final iron

phosphate metal etching before powder coat finish.

• Interior “Sound Dampening” preventing metal “ringing”.

• Interior sound absorbing foam through out enclosure.

• One locking door for access to controller.

• Hot muffler is concealed away from “touch”.

• Access to engine service through bolted access panels.

These standby gen-sets are “stand-alone” units which can work

with any type ATS system or any other type sensing device, using (2) wire start-stop interfacing.

STANDARD FEATURES OF SPP SERIES ARE:

Solid State Digital Microprocessor providing automatic engine

start-stop; auto shutdown for low oil, high temperature, over

speed, under speed, engine fail, engine crank failure (after 3

failed crank attempts); battery charge fail; a “not in standby

mode” warning indicator and a built-in (4) second engine start

delay and (2) minute engine cool down delay. Timer cycles can

be disabled in the field if application requirements so dictate.

The “Mode Selector” switch serves (3) functions: A “Test”

position (causing the gen-set to start and run indefinitely,

without ATS switching the load); a “Standby” position (the

system is ready to start automatically, whenever utility power

fails); and an “Off/Reset” position (the engine can not start

under any condition, so this is the service position and reset

position when any fault is corrected). The “Engine Monitor” has

(8) highly visible LED annunciators for all conditions. When

mode switch is placed in “Standby” all (8) LED’s will flash (3)

times serving as a lamp test. The panel also includes a mainline

circuit breaker and run time meter.

APPLICATION AND ENGINEERING DATA FOR MODEL SPP-180

ENGINE MONITOR & OPERATION MODE FOR RESIDENTIAL STANDBY GENERATOR SETS

OFF / RESET

TEST STANDBY

MODE SELECTOR

362 .

OVER CRANK

LOW OIL

NOT IN STANDBY

LOW BATTERY

UNDER SPEED / FAIL

ENGINE RUNNING OVER SPEED

HIGH TEMPERATURE

ENGINE MONITOR

G by GILLETTE GENERATORS, Inc.

SENTRY-PRO


CONTROL PANEL:

SPV Series, automatic start-stop engine controller, utilizing

solid state digital microprocessor with (8) ultra-bright LED

annunciators. Panel also has main line circuit breaker, run

time meter, and mode selector switch with “Test”,

“Standby”, or “Off/Reset” positions.

ENGINE:

Full flow air cleaner and oil filter • full pressure oil system

with separate oil cooler • spin-on oil filter • residential

muffler • 12 VDC battery charging alternator • vibration

isolators • secondary dry fuel regulator with redundant dry

fuel lock-off solenoids • 4 in line cylinder, liquid cooled PSI

engine • oil drain flex hose

� Remote annunciator, showing gen-set conditions

� 3 Phase winding for 208, 240, & 480 volts

� 3 Phase ATS system for complete emergency power

system

� 1 Phase ATS system using “Priority Start” load

technology by temporarily disconnecting non-essential

loads, allowing 30-35% more motor starting power.

DIMENSIONS AND WEIGHTS FOR ALUMINUM AND Open Level 1 Level 2

STAINLESS STEEL HOUSINGS Set Enclosure Enclosure

Length in ......................................... 48 ...................... 60 ..........................60

Width in ........................................... 34 ...................... 34 ..........................34

Height in .......................................... 33 ...................... 33 ..........................33

Net Weight lbs ................................ 730 .................... 820.........................855

Ship Weight lbs .............................. 770 .................... 860.........................895 INCREASE IN WEIGHT FOR STAINLESS STEEL HOUSING ....... N/A.................. 80 lbs ..................... 96 lbs

GENERATOR:

AC generator with digital regulation system • single bearing

• brushless design • class H, 180°C insulation system • self

ventilated, drip proof construction • UL-1446 certified

ELECTRICAL:

Battery tray • battery cables • battery straps • 2-stage, float

type 3 amp auto battery charger

SUPPORT:

Operation, maintenance, and installation instructions

Call 1-800-777-9639 or Fax 1-574-262-1840

E-mail : [email protected]

Web : www.gillettegenerators.com

� Open (no enclosure) for special in-door applications

� Level 2 housing w/ special sound deadening foam and

critical grade muffler.

� All stainless steel weather housing

� Water heater for faster cold weather starts

STANDARD AND OPTIONAL FEATURES FOR MODEL SPP-180

OPTIONAL FEATURES & ACCESSORIES

DISTRIBUTED BY:

DIMENSIONAL OVERVIEW PRINT FOR MODEL SPP-180 DRAWING NOT TO SCALE & DIMENSIONS = IN [MM]

(A) (4) LIFTING HOLES IN BASE:

1-1/2" DIA. HOLES ARE INSTALLED IN BASE, FORLIFTING EQUIPMENT. REMOVE PLASTIC COVERSIN THESE HOLES, AND RE-INSTALL COVERS WHENGEN-SET IS IN PLACE.

(B) DRY FUEL CONNECTION:

LPG OR NAT. GAS CONNECTION IS LOCATED ONTHE ENGINE END PANEL AS SHOWN. THERE IS A3/4" THREADED PIPE COUPLING FOR CONNECTION.

(C) ELECTRICAL & GROUND CONNECTION:

THERE ARE TWO KNOCK-OUT HOLES ON THE LEFTHAND SIDE OF GENERATOR END. BOTH HOLES

ARE FOR 3/4" CONDUIT. (1) 1.5"Ø HOLE IN BASEFOR STUB-UP

(D) CONTROL DOOR PANEL:

THIS PANEL IS HERE TO HELP WITH INITIAL WIRINGINSTALLATION AND QUICK ACCESS TO GENERATORCONTROLS. QUALIFIED PERSONEL ONLY: UN-LOCKAND OPEN, CONTROL DOOR. REMOVE ROOFSCREW AND SLIDE BLANK PANEL DOWN AND OFF,FOR FULL WIRING ACCESS

(E) EXHAUST CHUTE:

LOCATED IN THIS CHUTE, IS WHERE THE EXHAUSTPIPE & MUFFLER RESIDES, PLEASE KEEP CLEARWHILE UNIT IS RUNNING OR HOT. DO NOT INSTALLUNIT WHERE THE EXHAUST MAY COME INTOCONTACT WITH FLAMMABLE OBJECTS.

ENGINE END VIEWGENERATOR END VIEW SIDE VIEW

TOP VIEW

PRIMA Power Systems Inc420 Short Rd, Abbotsford, B.C.,V2S 8A7, CanadaTelephone: 1-604-746-0606Email: [email protected]: 1-604-746-0667Website: http://www.primapowersys.com

Power Solutions, Inc.Industrial Engine Solutions for the Future

Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.

655 Wheat Lane, Wood Dale, IL 60191Telephone 630-350-9400Fax 630-350-9900www.psiengines.com

.97L.97L

General DataCARB and EPA certifiedClosed Loop Port injected EFILiquid Cooled50 Amp AlternatorCross flow cylinder head designDistributorless high energy ignition with coil packStub shaft PTOHydraulic Pump housingLightweightCompact DesignAlternative to Air cooled engines

Feature/BenefitsDesigned to work with gasoline, liquidpropane gas and natural gas.Pistons have high silicon content forimproved durability and noise reduction.Sintered powdered-metal exhaust valveseat inserts for enhanced durability.World-class engine sealing system forsuperior leak protection.DIS ignition system.Poly-V -belt harmonic balancer standard.

OptionsCooling systemMufflerAir cleanerHydraulic pump adaptorStub shaft PTO’sMount kits

•

•

•

•

••

••••••

••••••

•••••

70

Engine Speed (RPM)

0

1500

3000

4500

6000

POWER

TORQUE

Fuel

Con

sum

ptio

n (g

/kw

-hr)

Pow

er (

KW)/

Tor

que

(Nm

) FUEL CONSUMPTION

60 360

340

300

50

40

30 320

20

10

0 280

DSE4410/20AUTO START & AUTO MAINS FAILURECONTROL MODULES

DSEGenset

®

The DSE4410 is an Auto StartControl Module and the DSE4420 isan Auto Mains (Utility) FailureControl Module with 3 phasesensing, suitable for a wide variety ofsingle, diesel or gas, gen-setapplications.

Monitoring, speed, frequency,voltage, oil pressure, coolanttemperature and fuel level, themodules will display warnings,shutdown and engine statusinformation on the back-lit LCDscreen and illuminated LED.

Both modules offer electronic (CAN)and non-electronic (magnetic pick-up/alternator sensing) engineversions and offer a number offlexible inputs, outputs and engineprotections so the system can beeasily adapted to suit a wide range ofapplication demands.

The modules can be easilyconfigured using the DSEConfiguration Suite PC software.Selected front panel editing is alsoavailable.

FEATURES

ENVIRONMENTAL TESTING STANDARDS

ELECTRO-MAGNETIC COMPATIBILITYBS EN 61000-6-2EMC Generic Immunity Standard for the Industrial EnvironmentBS EN 61000-6-4EMC Generic Emission Standard for the Industrial Environment

ELECTRICAL SAFETYBS EN 60950Safety of Information Technology Equipment, including Electrical Business Equipment

TEMPERATUREBS EN 60068-2-1Ab/Ae Cold Test -30 oCBS EN 60068-2-2Bb/Be Dry Heat +70 oC

VIBRATIONBS EN 60068-2-6Ten sweeps in each of three major axes5 Hz to 8 Hz @ +/-7.5 mm, 8 Hz to 500 Hz @ 2 gn

HUMIDITYBS EN 60068-2-30Db Damp Heat Cyclic 20/55 oC@ 95% RH 48 HoursBS EN 60068-2-78Cab Damp Heat Static 40 oC@ 93% RH 48 Hours

SHOCKBS EN 60068-2-27Three shocks in each of three major axes15 gn in 11 mS

DEGREES OF PROTECTIONPROVIDED BY ENCLOSURESBS EN 60529IP65 - Front of module when installed into thecontrol panel with the supplied sealing gasket.

1ph2ph3phN

1ph2ph3phN

4 2

PC

VOLTS

3

+

DEUTZISUZUPERKINSCATERPILLARMTUVOLVOCUMMINSSCANIA

D +W/L

GENERATORSENSING

VOLTS

USBPORT

CONFIGURABLEINPUTS

DC OUTPUTS ANALOGUESENDERS

DC POWER SUPPLY 8-35V

ELECTRONICENGINES ORMAGNETIC PICK-UP

FUEL & CRANKOUTPUTS(Flexible with CAN)

CHARGEALTERNATOR

MAINS (UTILITY) SENSINGDSE4420 ONLY

ISSUE 4

+

1 1

DC OUTPUTS

COMPREHENSIVE FEATURE LIST TO SUIT AWIDE VARIETY OF GEN-SET APPLICATIONS

7

OTHER

DSE4410/20

++

KEY FEATURES• CAN and magnetic pick-up/Alt.sensing versions (specify onordering)

• 3 phase generator monitoring• Four digital inputs/three analogueinputs

• Six outputs (all six configurableon CANbus version, fourconfigurable on magnetic pick-upversion)

• Three phase sensing• Event log (5)• 50/60 Hz calibration setting• Configurable timers• Automatic shutdown or warningwhen fault conditions aredetected

• Overspeed protection• Manual and remote start

• Engine pre-heat• Protected Solid State Outputs(PSS)

• Advanced metering capability• Front panel/PC programming• Hours counter• LED indicators• Back-lit character icon LCDdisplay

KEY BENEFITS• Automatically transfers betweenmains (utility) and generatorpower (DSE4420 only)

• Hours counter provides accurateinformation for monitoring andmaintenance periods

• User-friendly set-up and buttonlayout

• Multiple engine parameters

are monitored simultaneously• Module can be configured to suitindividual applications

• Compatible with a wide range ofCAN engines

• IP65 rating offers advancedresistance to water ingress whenthe gasket is fitted

• License-free PC software.

DSE4410/20AUTO START & AUTO MAINS FAILURECONTROL MODULES

®

DSEGenset

FEATURES

SPECIFICATION

DC SUPPLYCONTINUOUS VOLTAGE RATING8 V to 35 V Continuous

CRANKING DROPOUTSAble to survive 0 V for 50 mS, providing supply was at least 10V before dropout and supply recovers to 5 V. This is achievedwithout the need for internal batteries. LEDsand backlight will not be maintained duringcranking.

MAXIMUM OPERATING CURRENT150 mA at 12 V, 80 mA at 24 V

MAXIMUM STANDBY CURRENT50 mA at 12 V, 30 mA at 24 V

CHARGE FAIL/EXCITATION RANGE0 V to 35 V

MAGNETIC PICK UPVOLTAGE RANGE+/- 0.5 V to 70 V

FREQUENCY RANGE10,000 Hz (max)

OUTPUTSOUTPUT A (FUEL)2 Amp DC at supply voltage

OUTPUT B (START)2 Amp DC at supply voltage

AUXILIARY OUTPUTS C,D,E,F2 Amp DC at supply voltage

MAINS (UTILITY) DSE74420 ONLYVOLTAGE RANGE15 V - 333 V AC (L-N)

FREQUENCY RANGE3.5 Hz to 75 Hz

GENERATORVOLTAGE RANGE 15 V - 333 V AC (L-N)

FREQUENCY RANGE3.5 Hz to 75 Hz

DIMENSIONSOVERALL180 mm x 116 mm x 42 mm7.1” x 4.6” x 1.7”

PANEL CUT-OUT154 mm x 98 mm6” x 3.9”

MAXIMUM PANEL THICKNESS8 mm (0.3”)

DEEP SEA ELECTRONICS PLC UKHighfield House, Hunmanby Industrial Estate, Hunmanby YO14 0PHTELEPHONE +44 (0) 1723 890099 FACSIMILE +44 (0) 1723 893303EMAIL [email protected] WEBSITE www.deepseaplc.com

DEEP SEA ELECTRONICS INC USA3230 Williams Avenue, Rockford, IL 61101-2668 USATELEPHONE +1 (815) 316 8706 FACSIMILE +1 (815) 316 8708EMAIL [email protected] WEBSITE www.deepseausa.com

RELATED MATERIALSTITLE PART NO’SDSE4410 Installation Instructions 053-078DSE4420 Installation Instructions 053-079DSE4400 Quick Start Guide 057-103DSE4400 Operator Manual 057-111DSE4400 Configuration Suite PC Manual 057-093

055-068/08/10 (4) USRegistered in England & Wales No.01319649VAT No.316923457

Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to changethe details shown on this data sheet without prior notice. The contents are intended for guidance only.

DSE4410

DSE4420

Tmax-Molded Case Circuit BreakersT1 100A Frame

AC Circuit Breakers & Switches

DC Circuit Breakers & Switches

1, 3 and 4 Poles

Higher performances in less space

Field Installable Accessories

Compliance with StandardsUL 489

CSA C22.2 No.5.1

IEC 60947-2

Standards

EC directive:

– “Low Voltage Directives” (LVD) no. 73/23 EEC

– “Electromagnetic Compatibility Directive” (EMC) no.89/336 EEC

Dimensions 3P Fixed Version 5.12H x 3.00W x 2.76D

The ABB Quality System complies with the international ISO 9001 - 2000 Standard (model for quality assurance in design, development, construction, and installation and service) and with the equivalent European EN ISO 9001 and Italian UNI EN ISO 9001 Standards

Interrupting ratings (RMS sym. kAmps) T1Continuous Current Rating 100A 100A

Number of Poles 1 3-4

B N

AC

240V 50

277V 18

347V 14

480V 22

600Y/347V 10

DC

250V 2 poles in series 25

500V 3 poles in series 25

Please Note: 15 A 1P 10Kaic @ 347Vac, 3p 14Kaic @ 480Y/277Vac, 3p 35Kaic @ 240Vac

Auxiliary Devices for Indication and Control

• Auxiliary contacts - AUX

• Undervoltage release - UVR

• Shunt trip - SOR

• Terminal covers

• Flange handle mechanism

• Direct rotary handle - RHD

• Through the door rotary handle

• Solenoid operator

ABB Inc. 1206 Hatton RoadWichita Falls, TX 76302For more information and the location of your local field office please go to www.abb-control.com

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• Key lock - KLF

• Early auxiliary contact - AVE

• Front terminal for copper cable - FC CU

• Front extended terminal - EF

• Phase separators

• Residual current release (IEC Only)

• Mechanical interlock

Mounting

Fixed

Connections

Pressure-type terminals for bare copper cables

Trip Unit

TMF thermo magnetic trip units, with fixed thermal and mag-netic threshold (I3 = 10 x In);

The new Tmax series has a hologram on the front, obtained using special anti-imitation techniques, which guarantees the quality and that the circuit breaker is an original ABB product.

Attention to protection of the environment and to health and safety in the work place is another priority commitment for ABB and, as confirmation of this, the company environmental man-agement system has been certified by RINA in 1997, in confor-mity with the international ISO 14001 Standard. This certifica-tion has been integrated in 1999 with the Management System for Health and Safety in the workplace, according to OHSAS 18001 (British Standards), obtaining one of the first certification of integrated management System, QES (Quality, Environment,

Safety) issued by RINA. ABB - the first industry in the electro-mechanical section in Italy to obtain this recognition - thanks to a revision of the production process with an eye to ecology has been able to reduce the consumption of raw materials and waste from processing by 20%. ABB’s commitment to safeguarding the environment is also shown in a concrete way by the Life Cycle Assessments of its products carried out directly by the ABB Research and Development in collabora-tion with the ABB Research Center. Selection of materials, processes and packing materials is made optimizing the true environmental impact of the product, also foreseeing the pos-sibility of its being recycled.

Company Quality Systems and Environmental Systems

Weight (Ibs) 2.34

GUEST PRODUCT SPECIFICATION

Printed copies of this specification are for information purposes only and are uncontrolled. Printed copies are REFERENCE SPECIFICATIONS after the date of printing. This document was printed on 14 June, 2010.

F 7.3.12 A Page 1 of 3

PS - 728063 Rev. B 1.0 PRODUCT NUMBER: 2603 2.0 DESCRIPTION: The 2603 is an automatic 2-Stage battery charger with 1 3 amp, 12

Vdc output. 2.1 Dimensions (reference)

3.1 in 3.5 in 2.34 in 7.9 cm

Height 8.9 cm

Width 6 cm

Depth

Weight (reference) Approximately 1 lb. (0.5 kg) 2.2 Cabling 18” AC Cable 18/2 SPT cord with standard 115 Vac AC connector 4’ DC output cable, 18 awg wires, fused with alligator clips 2.3 Features

• Watertight, shockproof, and corrosion proof • LED status indicator • Reverse Polarity Protected



F 7.3.12 A Page 2 of 3

3.0 ELECTRICAL CHARACTERISTICS: 3.1 Battery Recommendation Maximum Battery Size: 36 Amp Hours per leg Battery Type: SLA, AGM, Gel Maximum Recharge Time: 12 hours 3.1 Input Rating Input Voltage Range: 100 – 130VAC Input Current Rating: 0.5 Amps maximum 3.2 Float – Maintenance Stage Float Voltage: 13.2 – 13.85V Float Current: 0 – 0.2A LED status: green led on or blinking 3.3 Absorption – N/A for this charger 3.4 Full Load – Bulk Stage Full Load Voltage: 11.5 – 14.1 VDC Full Load Current: 0.2A – 3A LED status: green led off or dim, red led is on 3.5 Reverse Polarity Protection Reverse polarity protected by fuse 3.6 Short circuit/ overload Protection Maximum Short Circuit Current: 5 A (typical) Current Limit: 4 A (+/- 10 %) 3.7 Inhibit N/A

4.0 TEMPERATURE CHARACTERISTICS: 4.1 Operating Temperature Range Minimum Temperature: -20 °C Maximum Temperature: 50 °C 4.2 Storage Temperature Range Maximum Temperature: 70 °C 5.0 AGENCY CERTIFICATION: 5.1 EMI/RFI



F 7.3.12 A Page 3 of 3

N/A 5.2 UL This product meets and is listed under UL1236 for battery chargers. 6.0 WARRANTY This product has a 2 year warranty. 7.0 REVISION HISTORY: The table below identifies the revision history of this procedure.

Revision Product Specification Change Summary Initials Effective Date

A Initial Release NBM 1/22/04

B Add UL approval TM 8/16/04

Originator: Position: Nate Minegar Engineer

Approved by: Position: Brian Tofedlt Engineering Manager

14

Andrew Miller

Line

Exhaust Silencer Specifications®

62.5 125 250 500 1000 2000 4000 8000

5

10

15

20

25

30

35Representative Cowl Insertion Loss - TXS Series dB(A)

Octave Band Center Frequency (Hz)

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Phillips & Temro Industries • Winnipeg, MB Canada • (204) 667-2260 • Fax (204) 661-2639Prior Lake, MN U.S.A. • (612) 440-9200 • Fax (612) 440-3400

Features• Compact Spiral Chamber Design• Premium Silencing• Low Back Pressure• Low Weight• Aluminized Steel Construction Maximum Temp: 1200 °F (650 °C)• Standard High-Temperature Finish• All MIG Welded Construction• Steel Wool and Mesh Liner• Slip-fit Connections Standard

Options• Factory Customization Available• 316L Stainless Steel Construction• Reverse Flow• Inlet/Outlet Configurations• 125/150# A.N.S.I. Flange Connections• Male/Female N.P.T. Connections• Exterior Finishes• Complete line of Accessories and Mounting Brackets

Engine Exhaust Silencer & Accessories

Rev 11/99 Page 33

TXS Critical Grade - TR ModelTypical Insertion Loss 28-33 dbA*

TXS15TR TXS15TRS000 1.50 1.50 5.24 2.50 5.19 2.07 8.81 10.38 0.50 14 lbsTXS20TR TXS20TRS000 2.00 2.00 7.24 3.50 5.41 2.07 8.81 10.81 0.50 19 lbsTXS25TR TXS25TRS000 2.50 2.50 8.24 3.25 7.16 1.82 11.81 14.31 0.75 32 lbsTXS30TR TXS30TRS000 3.00 3.00 9.24 5.00 9.53 2.07 16.06 19.06 1.00 52 lbsTXS35TR TXS35TRS000 3.50 3.50 11.49 5.00 9.78 2.07 16.06 19.56 1.00 63 lbsTXS40TR TXS40TRS000 4.00 4.00 15.49 5.00 10.03 2.07 16.06 20.06 1.00 77 lbsTXS45TR TXS45TRS000 4.50 4.50 12.49 4.55 11.94 1.46 19.38 23.88 1.45 81 lbsTXS50TR TXS50TRS000 5.00 5.00 16.49 4.55 12.19 2.12 19.38 24.38 1.45 98 lbsTXS60TR TXS60TRS000 6.00 6.00 22.49 4.55 12.69 2.05 19.38 25.38 1.45 137 lbsTXS70TR TXS70TRS000 8.00 8.00 15.41 6.55 17.25 3.97 26.50 34.50 1.45 147 lbsTXS80TR TXS80TRS000 8.00 8.00 24.33 6.55 17.25 3.97 26.50 34.50 1.45 227 lbsTXS100TR TXS100TRS000 10.00 10.00 30.08 6.25 22.00 2.62 34.00 44.00 1.75 375 lbsTXS120TR TXS120TRS000 12.00 12.00 36.08 5.75 26.00 3.71 40.00 52.00 2.25 532 lbs

COWLModel No.

InletA dia.(I.D.)

OutletB dia.(O.D.) C

COWLPart No. D E F G H K

*Actual insertion loss value may vary by application.All measurements in inches unless otherwise noted.

C H

B

G

EF

A

D

KK

TX

S-T

RSilencer

Flex Connector

Mounting Bracket

Rain Cap

Mitered Exhaust

Flange/Gasket

Not pictured: Insulation Blanket

ApproximateWeight

Elbows

Andrew

Highlight

THIS WARRANTY SHALL NOT APPLY TO (AND NOT LIMITED TO) THE FOLLOWING:

● Normal engine wear, tune-ups, service parts, including

batteries, fuses, and engine fluids.

● Generators in trailer mounted use.

● Original installation or start-up costs.

● Damage due to insect or rodent infestation.

● Gen-sets that are altered from original design.

● Radiators replaced rather than repaired.

● Failures beyond manufacturers control: Riots, wars, theft, fire,

freezing, lightening, earthquake, windstorm, hail, flood,

hurricane, and all other external causes and Acts of God.

● Any incidental, consequential, or indirect damages, caused by

manufacturers defects, or any delay in repair or replacement

of defect.

● Costs due to trouble shooting with jobsite repair person,

where no defect is found.

● Costs for equipment (cranes, hoist, trucks) for removal or re-

installation of gen-set.

● Adjustments to fuel systems or governor systems at time of

start-up, or anytime thereafter.

● Excess mileage costs are not permitted. Authorized service

provider is limited to 200 mile round trip.

● Diesel engine damage due to constant light loads (wet

stacking).

● Travel expense on any portable generators.

● Any labor time that is deemed excessive, by factory.

● Overtime labor and overnight freight costs.

● Steel enclosures, and all other deterioration of parts, installed

within 25 miles of saltwater contaminants.

● Failures due, but not limited to, normal wear, misuse, negligence,

or faulty installations, such as in-adequate fuel lines or gas

pressures.

● Travel or labor expenses and all other costs, incurred while

investigating performance complaints, unless problem is caused

by defective materials or workmanship by Gillette.

● Warranties of associated equipment, not of Gillette manufacture

(auto transfer switches, engines, generators) are subject to the

individual manufacturers assigned warranties.

● Failure to use and exercise gen-set for long periods of time.

● Parts installed from sources other than engine or generator

manufacturer.

● Manufacturer is not responsible for loose connections caused by

vibrations during shipment to jobsite. All connections must be

checked during start-up.

● All shipments are F.O.B. factory, consigned to the transit carrier.

All shipping damage repairs, are between carrier and receiver.

● Any associated costs for replacing components, found to be

defective.

● Rental costs of equipment during any warranty procedures.

● Room and board expense due to overnight service conditions.

Any implied or statutory warranty, including any other warranty as to the merchant ability or fitness for a particular purpose or use, is

expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty may last, or

the exclusion or limitation of incidental or consequential damages, so the above listing of limitations or exclusions, may not apply to

you.

This is our written limited warranty and we make no other expressed warranty. No other identity is authorized to make any different or

additional warranties on Gillette’s behalf. This Gillette warranty gives you specific rights. You may have additional rights that may

vary from state to state.

GILLETTE GENERATORS, INC. WARRANTY SERVICE PH: 866-537-4388

1340 WADE DRIVE ● ELKHART, IN 46514 WARRANTY SERVICE FAX: 574-262-1840

WEBSITE: www.gillettegenerators.com

GILLETTE LIMITED WARRANTY FOR STATIONARY STANDBY EMERGENCY POWER SYSTEMS

The Gillette Generator is designed around the latest technology, manufactured and quality inspected by carefully trained and

experienced craftspersons. Gillette warrants to the original end user, for the time periods as shown below, that each generator finished

product is free from defects in materials and workmanship. Gillette, at it’s option, will repair, replace, or offer appropriate

adjustments, for any generator part that, upon examination and testing by Gillette’s factory engineers or by a Gillette authorized

service dealer, is found to be defective, when generator set is properly installed, operated and maintained, according to Gillette’s

instructions. All transportation costs for parts returned to the factory, and new parts sent back to end user, are to be borne and paid by

the end user. This warranty is not transferable and does not apply to malfunctions caused by damages, unreasonable use, misuse,

unauthorized repair persons, or normal wear and tear. All warranty cost allowances must be within limits as shown in “Gillette

Warranty Policies”, procedures and flat rate manual.

GILLETTE PRODUCT WARRANTY TIME PERIOD

Standby Gen-Sets………………………...….…. (2) Years or 1000 hours (whichever occurs first), from date of manufacture.

(Warranty is void in prime power applications) Standby: First year covers parts and labor. Second year covers parts only.

FRM-WAR1015 April 25, 2012

liquid cooled lpg/ng engine, residential standby generator ...€¦ · on natural gas fuel. kw...

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