liquid-cooled diesel engines - gdn industries

LIQUID-COOLEDDIESEL ENGINES

8.6–47.0 kW | 11.5–63 hp

OPTIONAL ACCESSORIES

*Not available on KDW502 model

Fan guard

Clutch fl ywheels

Bell housings and fl ywheels

Transmission adapters

Key panels 12V or 24V

Wiring harnesses

Radiators

Pushing fan

Suction fan

Engine feet

Fuel tanks

Silencers

Dry type air cleaners (engine mounted or loose)

Air intake cyclonic pre-cleaners

High capacity oil sumps*

Cab heating provision

Hydraulic pump adaptors

Vacuum pump adaptors

Electric fuel feeding pump

24V starter motor, glow plugs and alternator

2 3

STANDARD EQUIPMENT

External spin-on type oil fi lter

Exhaust manifold

Intake manifold

Accelerator control

Electric starter motor and alternator 12V

Thermostat valve

Flywheel with ring gear

Fuel feeding mechanical pump

Coolant pump

Flanging backplate

Electric stop 12V

Glow Plug Control Unit 12V

Fuel fi lter engine mounted

LIQUID-COOLEDDIESEL ENGINES

Quick specifi cations KDW502 ECE R 24 KDW502 EURO 4

CYLINDERS 2 2

MAX POWER kW (hp)@rpm

8.0 (10.7) @ 3600 6.0 (8.0) @ 3000

MAX TORQUENm@rpm

23 @ 2000 21 @ 1800

EMISSION COMPLIANCE

ECE R 24 Euro 4 (for on-road quadricycle)

KDW502

PERFORMANCE CURVES(IFN-ACCORDING TO ISO 3046 and ISO 14396)

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

18.0

20.0

22.0

24.0

26.0

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

1.8

2.0

2.2

2.4

2.6

r.p.m.

kgm Nm

N

NA

NB

MB

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

16.0

18.0

20.0

22.0

24.0

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

11.0

1.6

1.8

2.0

2.2

2.4

r.p.m.

kgm Nm

MB

NB

KDW502 ECE R 24

KDW502 Euro 4

Power ratings refer to engines equipped with air filter, standard muffler, after running-in period at ambient conditions of +25°C, relative humidity 30% and 1 bar. Power drops by 1% every 100 m altitude and by 2% every 5°C above +25°C.

N - Power curve - 80/1269/CE E-ISO 1585

NB - Power curve - ISO 3046/1 - IFN

NA - Power curve - ISO 3046/1 - ICXN

MB - Torque curve - (NB curve)

4 5

Dimensions (mm)

DATA IL PRESENTE DISEGNO E GLI ELEMENTI IN ESSO CONTENUTI SONO PROPRIETA'IT THIS DRAWING AND ALL INFORMATIONS CONTAINED ARE PROPRIETARY DELLA LOMBARDINI S.r.l. E' VIETATO,A TERMINI DI LEGGE, RIPRODURLO O DOCUMENTS OF LOMBARDINI S.r.l.; NO TRANSMISSION OR REPRODUCTIONENRENDERLO COMUNQUE NOTO A TERZI SENZA NOSTRA AUTORIZZAZIONE SCRITTA. ARE PERMITTED WITHOUT WRITTEN AGREEMENT WITH LOMBARDINI S.r.l.

ESP. MODIFICA "MAT"CORRENTE DISEGNATORE DATAREV. MODIFICATION CURRENT "MAT" DESIGNER DATEMOTORE-ENGINE N -NR DESCRIZIONE-DESCRIPTION "MAT"IN.- ORIGIN. DISEGN.- DESIGNER DATA- DATE

SCALA- SCALE RISERVATO A:- RISERVED TO:R&D Dept.

A1

MATERIALE- MATERIAL RESIST- T.STRENGTH[N/mm2] MATRICOLA - PART NUMBER

TRATT.TERMICO-HEAT TREATMENT PROFONDITA'-DEPTH[mm] DUREZZA-HARDNESS

SIZ

E U

NI

TR.SUPERF./RIVESTIMENTO-SURFACE TREAT./COATING PROF/SP-DEPTH/THICK MASSA-MASS[kg](density)

-

[mm] A1

DISEGNO ESEGUITO CON SISTEMA CAD Pro ENGINEER PER LE QUOTE MANCANTI RIFERIRSI AL MODELLO CAD 3DIT DRAWING FROM CAD SYSTEM - NO MANUAL MODIFICATION ALLOWED

REFER TO 3D MODEL FOR MISSING DIMENSIONSENTOLLERANZE GENERALI SECONDO SPECIFICA LOMBARDINI 3561-026 GENERAL TOLLERANCE ACCORDING TO LOMBARDINI SPEC. 3561-026

LEGENDA CRITICITA': vedi Procedura Lombardini PSQ 4 E Sicurezza Critico Importante NormaleCRITICALITY LEGEND: according to Lombardini Procedure PSQ 4 E Security Critical Important Normal F

OR

MA

TO

UN

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ASSEM : 3168_030_LDW502_STD_IND_NEW 0 10 20 30 40 50 60 70 80 90 100

LDW502 LDW502 PRESSOFUSO INDUSTRIALE 0 GUALDI 05/10/12

TAVOLA: 1/1 2:5 R:01 V:0+

0107.003168.958.01.0

0.000 (0.0)

0

Specifiche tecnicheTechnical specifications

3561-026

-

137 117

88 88102 102

211.5387

160

1258

426

66 10

203 158183

150

340

490

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25

IL PRESENTE DISEGNO E GLI ELEMENTI IN ESSO CONTENUTI SONO PROPRIETA'IT THIS DRAWING AND ALL INFORMATIONS CONTAINED ARE PROPRIETARY DELLA LOMBARDINI S.r.l. E' VIETATO,A TERMINI DI LEGGE, RIPRODURLO O DOCUMENTS OF LOMBARDINI S.r.l.; NO TRANSMISSION OR REPRODUCTIONENRENDERLO COMUNQUE NOTO A TERZI SENZA NOSTRA AUTORIZZAZIONE SCRITTA. ARE PERMITTED WITHOUT WRITTEN AGREEMENT WITH LOMBARDINI S.r.l.



A1



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-

[mm] A1




OR

MA

TO

UN

I



TAVOLA: 1/1 2:5 R:01 V:0+

0107.003168.958.01.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

211.5387

160

1258

426

66 10

203 158183

150

340

490

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25




A1



SIZ

E U

NI


-

[mm] A1




OR

MA

TO

UN

I



TAVOLA: 1/1 2:5 R:01 V:0+

0107.003168.958.01.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

211.5387

160

1258

426

66 10

203 158183

150

340

490

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25

Quick specifi cations KDW702 ECE R 24 KDW702 U436 KDW702 E536

CYLINDERS 2 2 2


11.5 (15.4) @ 3600 11.5 (15.4) @ 3600 11.6 (15.5) @ 3600

MAX TORQUENm@rpm

37.8 @ 2000 34.0 @ 2600 35.0 @ 2600

EMISSION COMPLIANCE

ECE R 24 US TIER 4 FINAL EU STAGE V

KDW702


Dimensions (mm)

DATA

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

30

32

34

36

38

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

r.p.m.

kgm NmN

NA

MB

NB

3.1

3.3

3.5

3.7

3.9

394.0

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

4.0

6.7

8.0

9.4

10.7

12.1

13.4

14.7

16.1

17.4

5.4

r.p.m.

MA

NA25

27

29

31

33

23

21

kgm Nm

2.6

2.8

3.0

3.2

3.4

2.4

2.2

353.6

14001200 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

r.p.m.

kgm NmNA

MB

MA

NB25

27

29

31

33

2.6

2.8

3.0

3.2

3.4

35

37

3.6

3.8

6.7

8.0

9.4

10.7

12.1

13.4

14.7

16.1

17.4

KDW702 ECE R 24


Other available settings

Power (kW)@rpm

Torque (Nm)@rpm Emission compliance

11.0 @ 3000 (NB) 35.0 @ 2200 (MB) EU STAGE V

10.7 @ 3350 (NA) 33.0 @ 2600 (NA) US TIER 4 FINAL

KDW702 U436

KDW702 E536

N - Power curve - 80/1269/CE E-ISO 1585NB - Power curve - ISO 3046/1 - IFNNA - Power curve - ISO 3046/1 - ICXNM - Torque curve- (N curve)MB - Torque curve - (NB curve)MA - Torque curve - (NA curve)

6 7




A1



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[mm] A1




OR

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ASSEM : 3168_875_LDW702_STD 0 10 20 30 40 50 60 70 80 90 100

LDW 702 Ingombro motore completo standard 0 Gualdi 05/09/12

- TAVOLA: 1/1 2:5 R:03 V:2

0174.003168.875.03.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

242.5412

186

1258

424

66 10

203 158183

146

373

519

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25




A1



SIZ

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NI


-

[mm] A1




OR

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TO

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ASSEM : 3168_875_LDW702_STD 0 10 20 30 40 50 60 70 80 90 100


- TAVOLA: 1/1 2:5 R:03 V:2

0174.003168.875.03.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

242.5412

186

1258

424

66 10

203 158183

146

373

519

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25




A1



SIZ

E U

NI


-

[mm] A1




OR

MA

TO

UN

I

ASSEM : 3168_875_LDW702_STD 0 10 20 30 40 50 60 70 80 90 100


- TAVOLA: 1/1 2:5 R:03 V:2

0174.003168.875.03.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

242.5412

186

1258

424

66 10

203 158183

146

373

519

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25

Quick specifi cations KDW1003 ECE R 24 KDW1003 U436 KDW1003 E536

CYLINDERS 3 3 3


18.6 (24.9) @ 3600 17.7 (23.7) @ 3600 18.8 (25.2) @ 3600

MAX TORQUENm@rpm

62.5 @ 2000 50.0 @ 2600 63.0 @ 2300

EMISSION COMPLIANCE

ECE R 24 US TIER 4 FINAL EU STAGE V

KDW1003


Dimensions (mm)

DATA

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

50.0

55.0

60.0

65.0

70.0

8

9

1011

1213

14

151617

18192021

22

11

13

15

17

19

21

23

25

27

295.0

5.5

6.0

6.5

7.0

r.p.m.

kgm NmN

NA

MB

NB

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

35.0

40.0

45.0

50.0

55.0

3.6

4.1

4.6

5.1

5.6

r.p.m.

kgm Nm

MA

NA

7

5

9

11

13

15

17

19

9.4

6.7

12.1

14.7

17.4

20.1

22.8

25.5

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

50.0

55.05.6

60.0

65.0

70.0

r.p.m.

kgm Nm

MB

MA

NB

NA

5.1

6.1

6.6

7.1

8

10

12

14

16

18

20

10.1

13.4

16.1

18.8

21.4

24.1

26.8

Max Power (kW)@rpm

Max Torque (Nm)@rpm Emission compliance

18.0 @ 3000 (NB) 63.0 @ 2300 (MB) EU STAGE V

14.8 @ 3000 (NA) 50.0 @ 2200 (MA) US TIER 4 FINAL

14.0 @ 2400 (NB) 60.0 @ 1800 (MA) EU STAGE V

KDW1003 ECE R 24

KDW1003 U4/36

KDW1003 E5/36




8 9




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[mm] A1




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ASSEM : 3168_876_LDW1003_STD 0 10 20 30 40 50 60 70 80 90 100

LDW1003 Ingombro motore completo standard 0 Gualdi 25/09/12

- TAVOLA: 1/1 2:5 R:00 V:7

0175.003168.876.00.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

242.5412

186

1258

516

66 10

286 158266

146

373

519

1630

166 169.6

8 holesM 8x1.254 holes

M 12x1.75




A1



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[mm] A1




OR

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ASSEM : 3168_876_LDW1003_STD 0 10 20 30 40 50 60 70 80 90 100


- TAVOLA: 1/1 2:5 R:00 V:7

0175.003168.876.00.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

242.5412

186

1258

516

66 10

286 158266

146

373

519

1630

166 169.6


M 12x1.75




A1



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[mm] A1




OR

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ASSEM : 3168_876_LDW1003_STD 0 10 20 30 40 50 60 70 80 90 100


- TAVOLA: 1/1 2:5 R:00 V:7

0175.003168.876.00.0

0.000 (0.0)

0


3561-026

-

137 117

88 88102 102

242.5412

186

1258

516

66 10

286 158266

146

373

519

1630

166 169.6


M 12x1.75

Quick specifi cations KDW1404 EA36 KDW1404 U436 KDW1404 E536

CYLINDERS 4 4 4


24.5 (32.8) @ 3600 17.9 (24.0) @ 2700 18.8 (25.2) @ 3000

MAX TORQUENm@rpm

78.0 @ 2000 70.0 @ 1600 78.0 @ 2000

EMISSION COMPLIANCE

EU STAGE IIIA US TIER 4 FINAL EU STAGE V

KDW1404

PERFORMANCE CURVES(IFN-ACCORDING TO ISO 3046 and ISO14396)

Dimensions (mm)

DATA

KDW1404 EA36

KDW1404 U436

KDW1404 E536

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

kW HP

60.0

65.0

70.0

75.0

80.0

10.0

11.5

13.0

14.5

16.0

17.5

19.0

20.5

22.0

23.5

25.0

26.5

14

16

18

20

22

24

26

28

30

32

34

36

6.0

6.5

7.0

7.5

8.0

r.p.m.

kgm Nm

N

NA

MB

NB

1200 1400 1600 1800 2000 2200 2400 2600 2800

kW HP60.0

64.0

68.0

72.0

7.9

8.9

9.9

10.9

11.9

12.9

13.9

14.9

15.9

16.9

17.9

10.6

11.9

13.3

14.6

15.9

17.3

18.6

20.0

21.3

22.6

24.0

6.1

6.5

6.9

7.3

r.p.m.

kgm NmNA

MA

kW HP58

63

68

73

78

11

12

13

14

15

16

17

19

18

10

14.7

16.1

17.4

18.8

20.1

21.4

22.8

25.5

24.1

13.3

5.9

6.4

6.9

7.4

7.9

r.p.m.

kgm Nm

MB

NB

NA

MA

1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3600


Max Power NB (kW)@rpm

Max Torque NB(Nm)@rpm Emission compliance

18.8 @ 2700 78.0 @ 2000 EU STAGE V



10 11




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ASSEM : 3168_877_LDW1404_STD 0 10 20 30 40 50 60 70 80 90 100

LDW 1404 Ingombro motore per Brochure 0 Gualdi 01/10/12

- TAVOLA: 1/1 2:5 R:04 V:2+

0176.003168.877.04.0

0.000 (0.0)

0


3561-026

-

412243

137 117

88 88102 102

186

1258

599

66 10

369 158349

146

373

519

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25




A1



SIZ

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[mm] A1




OR

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ASSEM : 3168_877_LDW1404_STD 0 10 20 30 40 50 60 70 80 90 100


- TAVOLA: 1/1 2:5 R:04 V:2+

0176.003168.877.04.0

0.000 (0.0)

0


3561-026

-

412243

137 117

88 88102 102

186

1258

599

66 10

369 158349

146

373

519

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25




A1



SIZ

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NI


-

[mm] A1




OR

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TO

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ASSEM : 3168_877_LDW1404_STD 0 10 20 30 40 50 60 70 80 90 100


- TAVOLA: 1/1 2:5 R:04 V:2+

0176.003168.877.04.0

0.000 (0.0)

0


3561-026

-

412243

137 117

88 88102 102

186

1258

599

66 10

369 158349

146

373

519

1630

166 169.6

4 holesM 12x1.75

8 holesM 8x1.25

APPLICATIONS SPECS

KDW1404

KDW1003

Max intermittent axial load in both directions A-B= 300 kg


Minimum pulley diameters for belt drive


C - Zone in which the radial loads can be applied


Co g g e d b e lt

D1 (mm) ≥ 99 [101 + L1(mm)]

Cogged belt

D1 (mm) ≥ 89 [191 + L1(mm)]

N (kW)

N (kW)

n ( rpm )

n ( rpm )

V b e lt

d2 (mm ) ≥ 143 [101 + l2(mm ) ]

V belt

d2 (mm) ≥ 116 [191 + l2(mm)]

N (kW)

N (kW)

n ( rpm )

n ( rpm )




V b e lt

d2 (mm ) ≥ 114 [101 + l2(mm ) ]N (kW)

n ( rpm )

Co g g e d b e lt

D1 (mm) ≥ 79 [101 + L1(mm)]N (kW)

n ( rpm )




Co g g e d b e lt

D1 (mm) ≥ 72 [101 + L1(mm)]N (kW)

n ( rpm )

V b e lt

d2 (mm ) ≥ 110 [101 + l2(mm ) ]N (kW)

n ( rpm )

KDW702

KDW502

AVAILABLE FLANGES

Flange standard type KDW502 / KDW702 / KDW1003 / KDW1404 Standard version

Sta

ndar

d v

ersi

on

- K

DW

502

/ K

DW

702

/ K

DW

1003

/ K

DW

1404

Vers

ion

Gen

set

- K

DW

502

/ K

DW

702

/ K

DW

1003

/ K

DW

1404

Flange Genset KDW502 / KDW702 / KDW1003 / KDW1404 Standard version

Other flanges available on request

12 13

52

R9

48°

45°

52

R9

45°

45°45°

48°

46°

37°

30° 30°

151

160

134

R48

R130

R40

Ø300Ø276Ø105

45°

R40

37°

23°

49.8

60 597126

Ø23

3

Ø32

Ø14

0 +0

.04

23 21 22H

H0.12

H0.16

Ø0.05

Ø0.20

Ø0.40

Cylin

der

axis

7 holes Ø9

8 holes M10X1.5 - 6H

2 holes Ø6 - D8

80 80

22°30’

45°

S

45°

P

22°30’

45°

±O.1180 ±O.1180

180

56 4

25

60°

30°

30°

60°

Ø356Ø333.4Ø200

H0.26

H0.20

H0.12H0.30

20

6

12

15

23 21 11 45.2 30.2±0.6

1860 130.4

190.4

Ø18

4.2

Ø21

5.9

0 +0.1

27

Ø31

4.32

5 0 +0

1

Ø22

7

H

72

11

20

1666

.7

50.8 42.8

R2

144012

Ø0.40

Ø0.40

Ø0.40

Ø0.40

3/8”-16UNC-2B 4 holes

6 holes 5/1618 UNC-2B

4 holes M 8X1.25

SEEN FROM “S”

SEEN FROM “P”

8 holes M 12X1.75

Engine axis

3 for RIBS

TECHNICAL SPECIFICATIONSModel KDW502 KDW702

Engine specs

4 stroke diesel engine with cylinder in line • •

Liquid cooled • •

Indirect injection with injector pump on head • •

Overhead camshaft belt driven • •

Double PTO on crankshaft • •

3rd PTO on the distribution • •

Counterclockwise rotation (1st PTO) • •

Forced lubrication with vane pump on the crankshaft • •

Full flow external oil filter • •

Coolant pump in the engine block • •

Automatic extra fuel starting device • •

Centrifugal governor • •

Torque adapter • •

Aluminum cylinder head • •

Cast iron engine block with re-borable integral liners - •

Die-cast aluminum engine block with reinforced structure • -

2 valves per cylinder • •

Closed crankcase ventilation system • •

Cab heater provision • -

Technical features

Cylinder 2 2

Bore (mm) 71,5 75

Stroke (mm) 62 77.6

Engine displ (cm3) 498 686

Injection system IDI IDI

Compression ratio 22.8:1 22.8:1

Performance

Emission compliance ECE R 24 Euro 4 ECE R 24

US TIER 4 FINAL

EU STAGE V

Rating (kW/HP): N (80/1269/CEE)ISO 1585 NB ISO 3046 IFN NA ISO 3046 ICXN

(@ 3600)8.6 /11.5 8.0 /10.7 7.3/ 9.8

(@ 3600)6 /8

--

(@ 3600) 12.5 /16.811.5 /15.4 10.7 /14.3

(@ 3600) -

11.5/15.4-

(@ 3600) -

11.6/15.5-

Max torque (Nm@rpm) 23.0 @ 2000 21.0 @ 1800 37.8 @ 2000

34.0 @ 2600

35.0 @ 2600

Min idling speed (rpm) 900 900

Fuel compatibility

UNI EN 590-2010 • •

No 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 • •




ARCTIC EN 590/ASTM D 975-09 B • •

High Sulfur Fuel < 5000 ppm (< 0.5%) • •

High Sulfur Fuel > 5000 ppm ( > 0.5%) • •

Military NATO Fuels F34 - F35 - F44 - F63 - F64 - F65 * • •

Military US Fuels JP5 - JP8 (AVTUR) * • •

Jet Fuel -Jet A/ A1* • •

Service features

Standard oil sump capacity (l) 1.4 1.6

Oil consumption (kg/h) 0.007 0.009

Oil change interval std/synthetic (hr) 150** 250**

Oil filter change interval std/synthetic (hr) 150** 250**

Physical characteristics

H × L × W (mm) 490 × 426 ×387 519 × 424 ×412

Dry weight (kg) 54 66

Ambient operating temps (°C) -15 +50*** -15 +50***

Gradeability-all round (intermittent -30 min) (deg) 25 25

Gradeability-all round (peak value -1 min) (deg) 35 35

Cap. of air required for correct combustion @3600 (l/min) 910 1240

Cap. of air required for correct cooling @3600 (m3/min) 65 (1:1.23) 65 (1:1.23)

Lubrication Oil type SAE 5W 40 / API SJ/CF4 SAE 5W 40 / API SJ/CF4

Auxiliary PTOs(3rd optional)

Max torque (Nm) - 37.0 @ 1800 rpm

Drive ratio 0.5:1 0.5:1

Model KDW1003 KDW1404

Engine specs

4 stroke diesel engine with cylinder in line • •

Liquid cooled • •

Indirect injection with injector pump on head • •

Overhead camshaft belt driven • •

Double PTO on crankshaft • •

3rd PTO on the distribution • •

Counterclockwise rotation (1st PTO) • •

Forced lubrication with vane pump on the crankshaft • •

Full flow external oil filter • •

Coolant pump in the engine block • •

Automatic extra fuel starting device • •

Centrifugal governor • •

Torque adapter • •

Aluminum cylinder head • •

Cast iron engine block with re-borable integral liners • •

Die-cast aluminum engine block with reinforced structure - -

2 valves per cylinder • •

Closed crankcase ventilation system • •

Cab heater provision - -

Technical features

Cylinder 3 4

Bore (mm) 75 75

Stroke (mm) 77.6 77.6

Engine displ (cm3) 1028 1372

Injection system IDI IDI

Compression ratio 22.8:1 22.8:1

Performance

Emission compliance ECE R 24

US TIER 4 FINAL

EU STAGE V

EU STAGE IIIA

US TIER 4 FINAL

EU STAGE V

Rating (kW/HP): N (80/1269/CEE)ISO 1585 NB ISO 3046 IFN NA ISO 3046 ICXN

(@ 3600) 20.0 /26.8 18.6 /24.9 17.0 /22.8

(@ 3600) -

17.7 /23.7 -

(@ 3600) -

18.8 /25.2 -

(@ 3600) 26.0 /34.8 24.5 /32.8 22.4 /30.0

(@ 2700) -

17.9 /24.0 -

(@ 3000) -

18.8 /25.2 -

Max torque (Nm@rpm) 62.5 @ 2000

50.0 @ 2600

63.0 @ 2300

78.0 @ 2000

70.0 @ 1600

78.0 @ 2000

Min idling speed (rpm) 900 900

Fuel compatibility

UNI EN 590-2010 • •





ARCTIC EN 590/ASTM D 975-09 B • •

High Sulfur Fuel < 5000 ppm (< 0.5%) • •

High Sulfur Fuel > 5000 ppm ( > 0.5%) • •

Military NATO Fuels F34 - F35 - F44 - F63 - F64 - F65 * • •

Military US Fuels JP5 - JP8 (AVTUR) * • •

Jet Fuel -Jet A/ A1* • •

Service features

Standard oil sump capacity (l) 2.4 3.2

Oil consumption (kg/h) 0.0013 0.0017

Oil change interval std/synthetic (hr) 250** 250**

Oil filter change interval std/synthetic (hr) 250** 250**

Physical characteristics

H × L × W (mm) 519 × 516 ×412 519 × 599 ×412

Dry weight (kg) 85 98

Ambient operating temps (°C) -15 +50*** -15 +50***

Gradeability-all round (intermittent -30 min) (deg) 25 25

Gradeability-all round (peak value -1 min) (deg) 35 35

Cap. of air required for correct combustion @3600 (l/min) 1850 2470

Cap. of air required for correct cooling @3600 (m3/min) 80 (1:1) 115 (1:1)

Lubrication Oil type SAE 5W 40 API SERVICE CF SAE 5W 40 API SERVICE CF


Max torque (Nm) 37.0 @ 1800 rpm 37.0 @ 1800 rpm

Drive ratio 0.5:1 0.5:1

* With restrictions ** According to operating conditions *** -32° on demand * With restrictions ** According to operating conditions *** -32° on demand16 17

Model KDW1603 KDW2204 KDW2204T

Engine specs

4 stroke diesel engine with cylinder in line • • •

Liquid cooled • • •

Indirect injection • • •

Gear driven in cranckcase camshaft w.pushrod, rocker arm and hydraulic lash adjuster • • •

Double PTO on crankshaft • • •

Two PTOs on the distribution • • •

Counterclockwise rotation (1st PTO) • • •

Forced lubrication with vane pump on the crankshaft • • •

Full flow external spin-on oil filter • • •

Automatic extra fuel starting device • • •

Centrifugal governor • • •

Torque adapter • • •

Cast iron cylinder head • • •

Cast iron engine block with re-borable integral liners • • •

Closed crankcase ventilation system • • •

Cab heater provision • • •

Technical features

Cylinder 3 4 4

Bore (mm) 88 88 88

Stroke (mm) 90.4 90.4 90.4

Engine displ (cm3) 1649 2199 2199

Injection system IDI IDI IDI

Compression ratio 22:1 22.5:1 22.8:1

Performance

Emission compliance ECE R 24

US TIER 4 FINAL

EU STAGE V

ECE R 24

US TIER 4 FINAL

ECE R 24

US TIER 4 FINAL

Rating (kW/hp): N (80/1269/CEE)ISO 1585 NB ISO 3046 IFN NA ISO 3046 ICXN

(@3000) 29.5 /39.5 27.6 /37.0 25.4 /34.0

(@3000) -

29.0/ 38.9 -

(@2600) -

18.8/ 25.2 -

(@3000) 37.5 /50.3 34.5 /46.2 32.0 /43.0

(@3000) -

36.6 / 49 -

(@3000) 47.0 /63.0 44.3 /59.4 40.8 /54.7

(@3000) -

46 / 61.6 -

Max torque (Nm@rpm) 103 @ 1650

104 @ 1650

100 @ 1600

130 @ 1800

132.5 @ 2100

176 @ 1700

178 @ 1700

Min idling speed (rpm) 900 900 900

Fuel compatibility

UNI EN 590-2010 • • •

No 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 • • •




ARCTIC EN 590/ASTM D 975-09 B • • •

High Sulfur Fuel < 5000 ppm (< 0.5%) • • •

High Sulfur Fuel > 5000 ppm ( > 0.5%) • • •

Military NATO Fuels F34 - F35 - F44 - F63 - F64 - F65 * • • •

Military US Fuels JP5 - JP8 (AVTUR) * • • •

Jet Fuel -Jet A/ A1* • • •

Service features

Standard oil sump capacity (l) [w. With dynamic balancer] 4.4 6.4 [5.3] 6.4 [5.3]

Oil consumption (kg/h) 0.019 0.025 0.032

Oil change interval std/synthetic (hr) 200** 200** 200**

Oil filter change interval std/synthetic (hr) 200** 200** 200**

Physicalcharacteristics

H × L × W (mm) 633 x 573 x 468 633 x 673 x 468 661 x 695 x 468

Dry weight (kg) 156 192 197

Ambient operating temps (°C) -15 +50*** -15 +50*** -15 +50***

Gradeability-all round (intermittent -30 min) (deg) 30 30 30

Gradeability-all round (peak value -1 min) (deg) 35 35 35

Cap. of air required for correct combustion @3000 (l/min) 2475 3300 4200

Cap. of air required for correct cooling @3000 (m3/min) 96 128 180

Lubrication Oil type SAE 5W 40 / API CF - SH SAE 5W 40 API CF - SH

SAE 5W 40 API CF - SH


Max torque (Nm) 39.2 @3000 39.2 @3000 39.2 @3000

Drive ratio 1:1 1:1 1:1

TECHNICAL SPECIFICATIONS NOTE

* With restrictions ** Depending on end application *** -32° on demand18 19

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