limit switch neles eclipse · 2011. 5. 4. · eclipse function module via m12 micro-connectors as...
TRANSCRIPT
10/20207ECL70EN
Limit switchNeles EclipseInstallation, Maintenance andOperating Instructions
7ECL70EN2
READ THESE INSTRUCTIONS FIRST!These instructions provide information about safe handling and operation of the limit switch.If you require additional assistance, please contact the manufacturer or manufacturer's representative.Addresses and phone numbers are printed on the back cover.SAVE THESE INSTRUCTIONS!
Subject to change without notice.All trademarks are property of their respective owners.
Table of Contents1 GENERAL........................................................ 3
1.1 Introduction ............................................ 31.2 Markings................................................. 31.3 Specifications ......................................... 31.4 CE marking ............................................ 41.5 Recycling and disposal .......................... 51.6 Safety precautions ................................. 5
2 MOUNTING AND INITIAL SET-UP ................. 52.1 Bench testing ......................................... 6
3 DIMENSIONS................................................... 74 WIRING DIAGRAMS ....................................... 8
4.1 Type EN33 ............................................. 84.2 Type EN34 ............................................. 84.3 Type EN44 ............................................. 84.4 Type EN92 ............................................. 94.5 Type EN95 ............................................. 94.6 Type EN96 ............................................. 94.7 Type EN97 ........................................... 104.8 Type EN_11 ......................................... 104.9 Type EN_12 ......................................... 104.10 Types EG33, EG34 .............................. 104.11 Type EG44 ........................................... 104.12 Type EG92 ........................................... 114.13 Type EG95 ........................................... 114.14 Type EG96 ........................................... 114.15 Type EG97 ........................................... 114.16 Installation Diagram for Explosive
Atmospheres for Europe ...................... 124.17 Intrinsic Safety Hazardous Location
Installation Diagram ............................. 134.18 Non-Incendive Field Wiring Apparatus
Installation Drawing.............................. 144.19 Intrinsic Safety Hazardous Location
Installation Diagram ............................. 154.20 Non-Incendive Field Wiring Apparatus
Installation Drawing.............................. 165 TYPE CODE................................................... 17
7ECL70EN 3
1 GENERAL1.1 IntroductionThis manual provides essential information on the NelesEclipse limit switches.The Neles Eclipse limit switches are used for indicationof the electrical position of valves and other devices.
1.2 MarkingsThe limit switch has identification plates attached to thecovert, see Fig. 1.
Identification plate markings:1. Model2. Serial number3. Date4. Protection class information5. Type6. Temperature7. CE and FM marks8. Note9. Warning10. Manufacturer information
1.3 SpecificationsAll modelsOperating Life UnlimitedMaterialsHousing PolycarbonateDrum PolycarbonateFasteners Stainless steelTriggers and couplings Stainless steelTemperature range -40 °C to 80 °CEnclosure protection NEMA 4, 4X and 6; IP67Hazardous locationsNon-incendive (EN) Class I, Div. 2, Groups ABCDIntrinsically Safe (EN) Class I, II, III, Div. 1,
Groups ABCDEFGATEX (EN44, EG44) Ex ia IIC T5
SST™ N.O. Solid-State Sensors (EN33, EG33)Configuration: 2 solid state sensors
(Normally Open)2 wire termination points forone solenoid
Indications: Target on sensor = LED onTarget off sensor = LED off
Operating voltage: 8–125 V DC; 24–125 V ACMaximum voltage drop: 6.5 V / 10 mA
7.0 V / 100 mACurrent ratings:Max inrush 2.0 A / 125 V DC / V ACMax continuous 0.3 A / 125 V DC / V ACMinimum on current 2.0 mALeakage current <0.25 mA (24 V DC)
<0.50 mA (120 V AC)SST N.C. Solid-State Sensors (EN34, EG34)Configuration: 2 solid state sensors
(Normally Closed)2 wire termination points forone solenoid
Indications: Target on sensor = LED offTarget off sensor = LED on
Operating voltage: 8–125 V DC; 24–125 V ACMaximum voltage drop: 6.5 V / 10 mA
7.0 V / 100 mACurrent ratings:Max inrush 2.0 A / 125 V DC/V ACMax continuos 0.3 A / 125 V DC/V ACMinimum on current 2.0 mALeakage current <0.25 mA (24 V DC)
<0.50 mA (120 V AC)SST Namur Sensors (EN44, EG44)Configuration: 2 Namur sensors
(Normally Closed)2 wire termination pointsfor one solenoid
Indications: Target on sensor = LED offTarget off sensor = LED on
Operating voltage: 5–25 V DCCurrent ratings: Target on (LED off) <1.0 mA
target off (LED on) >3.0 mAMust use intrinsically safe repeater barrier.Namur sensors conform to DIN 19234 standardSee Sections 4.16, 4.17 and 4.19 for Intrinsic SafetyHazardous Location Installation Diagram.
Fig. 1 Identification plates
7ECL70EN4
DeviceNet Module (EN92, EG92)Communication protocol: DeviceNetI/O: 2 discrete inputs (sensors)
2 discrete outputs (solenoids)1 analog input (2 wire device)8 bit resolution (0.4 %)
Default address: 63Bit assignment: Inputs: (3 bytes)
Bit 0 = Input 1(Red LED; bottom sensor)Bit 1 = Input 2(Green LED; top sensor)Bit 4 = Fault bit (on if both input 1and input 2 are on)Bits 8–15 = Analog input(low byte)Bits 16–23 = Analog input(high byte)Outputs: (1 byte)Bit 0 = Output 1 (solenoid 1)Bit 1 = Output 2 (solenoid 2)
I/O messaging: Polling, cyclic, change of stateOperating voltage: 24 V DC via DeviceNet networkOperating current: 25mA (no outputs energized)Baud rates: 125k, 250k, 500kOutput voltage: 24 V DCMax. output current: 160 mA, both outputs combinedMax. output power: 4 W, both outputs combinedModbus Module (EN95, EG95)Communication protocol: ModbusI/O: 2 discrete inputs (sensors)
2 discrete outputs (solenoids)1 analog input (2 wire device)10 bit resolution (0.1%)
Default Address: 03Bit Assignment: Inputs:
10001= Input 1(Red LED; bottom sensor)10002 = Input 2 (Green LED; top sensor)Analog input:30001Outputs:00001 = Output 1 (solenoid 1)00002 = Output 2 (solenoid 2)
Operating voltage: 24 V DC via Modbus networkOperating Current: 20mA (no outputs energized)Baud rates: 9.6k, 19.2k, 38.4kOutput voltage: 24 V DCMax. output current: 160 mA, both outputs combinedMax. output power: 4 W, both outputs combined
AS-Interface® Module (EN96, EG96)Communication protocol: AS-Interface (AS-i)Configuration: 2 discrete inputs (sensors)
2 auxiliary discrete inputs2 discrete outputs (solenoids)
Default Address: 00AS-Interface ID/IO codes: ID = F; IO = 4; ID1 = F; ID2 = EBit assignment: Inputs:
Bit 1 = Auxilliary input 1Bit 2 = Auxilliary input 2Bit 3 = (Green LED; top sensor)Bit 4 = (Red LED; bottom sensor)Outputs:Bit 1 = not usedBit 2 = not usedBit 3 = Output 1 (solenoid 1)Bit 4 = Output 2 (solenoid 2)
Voltage: 24–30 V DC (AS-i Voltage)Output voltage: 24 V DCOutput current: 40mA (no outputs energized)Max. output current: 160 mA, both outputs combinedMax. output power: 4 W, both outputs combinedSee Sections 4.18 and 4.20 for Non-Incendive FieldWiring Apparatus Installation Drawing.AS-Interface® Module (EN97, EG97)Communication protocol: AS-Interface (AS-i)Configuration: 2 discrete inputs (sensors)
2 auxiliary discrete inputs1 discrete output (solenoid)
Default Address: 0AAS-Interface ID/IO codes: IID = A; IO = 4; ID1 = 7; ID2 = EBit assignment: Inputs:
Bit 1 = Auxilliary input 1Bit 2 = Auxilliary input 2Bit 3 = (Green LED; top sensor)Bit 4 = Not usedOutputs:Bit 1 = not usedBit 2 = not usedBit 3 = Output 1 (solenoid 1)Bit 4 = Not used
Voltage: 24–30 V DC (AS-i Voltage)Output voltage: 24 V DCOutput current: 100 mAMax. output current: 160 mA, both outputs combinedMax. output power: 2.4 WSee Sections 4.18 and 4.20 for Non-Incendive FieldWiring Apparatus Installation Drawing.
1.4 CE markingThe limit switch meets the requirements of the Euro-pean Directives and has been marked according to theDirective.
7ECL70EN 5
1.5 Recycling and disposalMost limit switch parts can be recycled if sorted accord-ing to material. See the list below for materials. In addi-tion, separate recycling and disposal instructions areavailable from us. A limit switch can also be returned tous for recycling and disposal against a fee.
1.6 Safety precautions
2 MOUNTING AND INITIAL SET-UP2.0.1 Mounting to ISO-NAMUR style
actuatorsAttach spacer or bracket to actuator with fasteners pro-vided and tighten securely. Attach function module tospacer or bracket and tighten securely.Place the Drive Block into the slot of the actuator shaft.Next, place the Inner Drum over the Drive Block, ensur-ing the Drive Block goes into the mating recess of theInner Drum. Now slide both Trigger Adjustment Ringsover the Inner Drum. Finally, insert the Drum Fastner(provided with the mounting kit) through the entireVisual Indicator/Trigger Assembly and tighten only acouple of turns into the actuator shaft as to allow theTrigger Adjustment Rings to rotate freely to perform thesensor settings. Ensure the assembly is centered.
2.0.2 Sensor settingsStart with the actuator in the closed position. Ensure theDrum Fastener is loose enough to allow the Trigger
Adjustment Rings to rotate. Lift and rotate the lower ringuntil the stainless steel trigger is in front of the lowerbulls-eye on the Function Module (lower trigger acti-vates the Red LED). Rotate the actuator to the openposition. Lift and rotate the upper ring until the stainlesssteel trigger is in front of the upper bulls-eye on theFunction Module (upper trigger activates Green LED) .Securely tighten the Drum Fastener. To adjust simplyloosen screw and adjust triggers and indicator to suityour application. LEDs will energize and de-energizewhen powered, indicating sensor status.
2.0.3 Indicator CoverInstall the Visual Indicator Cover. The Cover AlignmentRibs on the Visual Indicator Cover are tapered and can-not be inserted vertically into the mating grooves on theFunction Module. Place the Visual Indicator Cover overand as close to the Visual Indicator/Trigger Assembly aspossible. When the bottom of the Visual Indicator Coveris flush with the base of the Function Module, slide theVisual Indicator horizontally until the Cover AlignmentRibs fit completely into the mating grooves on the Func-tion Module. Tighten the Visual Indicator Cover securelyto the actuator with fastners provided in the mountingkit.
2.0.4 WiringEN series:Raise the hinged Function Module cover by looseningthe two cover screws. Attach control and solenoid wiresas indicated on wiring diagrams located in Section 4.Close cover and securely tighten cover screws. Note: Ensure adequate drainage of wiring conduit toprevent water contamination inside enclosureEG series:Control and solenoid wires are connected to the EclipseFunction Module via M12 micro-connectors as per infor-mation located in Sections 4.8 thru 4.15.
CAUTION:Do not exceed the permitted values!Exceeding the permitted values marked on the limitswitch may cause damage to the switch and to equip-ment attached to the switch and could lead to uncon-trolled pressure release in the worst case. Damage tothe equipment and personal injury may result.
CAUTION:To prevent ignition of hazardous atmospheres,replace cover before energizing the electrical circuits.Keep cover tightly closed when in operation.
Fig. 2 Mounting, Eclipse with open/closed indicator
Visual Indicator Cover
2 Cover Fasteners
Drum Fastener
TriggerAdjustmentRings
Inner Drum
Drive Block
Eclipse Function Module
2 Function Module Fasteners
Cover Alignment Ribs
Fig. 3 Sensor setting, Eclipse with open/closed indicator
Open Trigger(Green LED)
Closed Trigger(Red LED)
7ECL70EN6
2.1 Bench testingType EN33To bench test a solid state sensor unit. Use a 24 V DCor 120 V AC power supply with a series load resistor (2kΩ to 6 kΩ). Connect to NO and C terminal points. Totest solenoid (if using), apply requisite external powersource to SOL PWR 1 and SOL PWR 2 terminals.
Type EN34To bench test a solid state sensor unit. Use a 24 V DCor 120 V AC power supply with a series load resistor(2 kΩ to 6 kΩ). Connect to NC and C terminal points. Totest solenoid (if using), apply requisite external powersource to SOL PWR 1 and SOL PWR 2 terminals.
Type EN44To bench test a Namur sensor unit. Use a 6–29 V DCpower supply across + and -. No series resistor needed.To test solenoid (if using), apply requisite externalpower source to SOL PWR 1 and SOL PWR 2 termi-nals.Type EN92To bench test a DeviceNet unit. Use a 24 V DC powersupply across V + and V -. No series resistor needed.WARNING: Do not apply external power to output termi-nals. To test solenoids (if using), apply 24 V DC externalpower source directly to the solenoid leads. Solenoidsmust not be connected to the terminal strip while test-ing.To test communication, a functioning DeviceNet net-work is required.Type EN95To bench test a Modbus module. Use 24 V DC powersupply across V + and V -. No series resistor needed.WARNING: Do not apply external power to output ter-minals. To test solenoids (if using), apply 24 V DC exter-nal power source directly to the solenoid leads.Solenoids must not be connected to the terminal stripwhile testing.To test communication, a functioning Modbus network isrequired.Type EN96 or EN97To bench test AS-i module. Use 24 V DC power supplyacross AS-i + and AS-i -. No series resistor needed.WARNING: Do not apply external power to output ter-minals. To test solenoids (if using), apply 24 V DC exter-nal power source directly to the solenoid leads.Solenoids must not be connected to the terminal stripwhile testing.
Do not apply external power to output terminals.To test communication, a functioning AS-i network isrequired. Types EG33 and EG34To bench test a solid state sensor unit. Use a 24 V DCor 120 V AC power supply with a series load resistor (2kΩ to 6 kΩ). Connect to NO and C (EG33) or NC and C(EG34) male pins.
Type EG44To bench test a Namur sensor unit. Use a 6–29 V DCpower supply across + and - male pins.No series resistor needed.Type EG92To bench test a DeviceNet unit. Use 24 V DC powersupply across V + (pin 2) and V - (pin 3) of male con-nector. No series resistor needed.To test communication, a functioning DeviceNet net-work is required.Type EG95To bench test a Modbus unit. Use 24 V DC power sup-ply across V + (pin 2) and V - (pin 3) of male connector.No series resistor needed.To test communication, a functioning Modbus network isrequired.Type EG96 or EG97To bench test AS-i module. Use 24 V DC power supplyacross AS-I + (pin 1) and AS-I - (pin 3) of male connec-tor. No series resistor needed.To test communication, a functioning AS-i network isrequired.
WARNING:Failure to use a series load resistor when benchtesting sensors with a power supply will result inpermanent damage to the unit.
WARNING:Failure to use a series load resistor when benchtesting sensors with a power supply will result inpermanent damage to the unit.
WARNING:Failure to use a series load resistor when benchtesting with a power supply will result in perma-nent damage to the unit.
7ECL70EN 7
3 DIMENSIONS
133
14
Ø73
73
19
18
60
17
154
Ø73
76
1/2” NPT or M20
19
21
60
NELES ECLIPSE EN NELES ECLIPSE EG
7ECL70EN8
4 WIRING DIAGRAMS4.1 Type EN33
4.2 Type EN34
4.3 Type EN44
12
34
56
78 BTM SW C
BTM SW NO
TOP SW C
TOP SW NO
SOL PWR 2
SOL PWR 1
SOL 2
SOL 1
12
34
56
78 BTM SW C
BTM SW NC
TOP SW C
TOP SW NC
SOL PWR 2
SOL PWR 1
SOL 2
SOL 1
12
34
56
78 BTM SW -
BTM SW +
TOP SW -
TOP SW +
SOL PWR 2
SOL PWR 1
SOL 2
SOL 1
7ECL70EN 9
4.4 Type EN92
4.5 Type EN95
4.6 Type EN96
12
34
56
78
910
OUT 2 -
24VDC
OUT 1 -
Ain -
Ain +
V -
CAN L
Shield
CAN H
V +
12
34
56
78
910
OUT 2 -
OUT 2 +
OUT 1 -
OUT 1 +
Ain -
Ain +
V -
BUS -
BUS +
V +
12
34
56
78
910
OUT 1 -
OUT 1 +
OUT 2 -
OUT 2 +
3 wire RTN
Aux IN2 -
Aux IN1 -
Aux IN +
ASI -
ASI +
7ECL70EN10
4.7 Type EN97
4.8 Type EN_11
4.9 Type EN_12
4.10 Types EG33, EG34
4.11 Type EG44
12
34
56
78
910
OUT 1 -
OUT 1 +
Not Used
Not Used
3 wire RTN
Aux IN2 -
Aux IN1 -
Aux IN +
ASI -
ASI +
PIN EN33_11 EN34_11 EN44_11 EN92_11 EN95_111 BTM C BTM C BTM + SH NOT USED2 BTM N.O. BTM N.C. BTM - V+ V+3 NOT USED NOT USED NOT USED V- V-4 TOP N.O. TOP N.C. TOP + CAN_H BUS +5 TOP C TOP C TOP - CAN_L BUS -
MALE (PINS)
PIN EN33_12 EN34_12 EN44_12 EN92_12 EN95_121 TOP/BTM C TOP/BTM C N/A SH NOT USED2 BTM N.O. BTM N.C. N/A V+ V+ 3 TOP N.O. TOP N.C. N/A V- V-4 SOL PWR + SOL PWR + N/A CAN_H BUS +5 SOL PWR - SOL PWR - N/A CAN_L BUS -1 NOT USED NOT USED N/A NOT USED NOT USED2 SOL - SOL - N/A SOL - SOL -3 SOL + SOL + N/A SOL + SOL +
MALE (PINS) FEMALE (SOCKETS)
MALE (PINS)
PIN EG33_23 EG34_231 Top NO Top NC2 Bottom NO Bottom NC3 Bottom Common Bottom Common
4 Top Common Top Common
MALE (PINS)
FEMALE (SOCKETS)
PIN EG33_26 EG34_261 Top NO Top NC2 Bottom NO Bottom NC3 Solenoid - Solenoid -4 Solenoid + Solenoid +5 Top/Btm Common Top/Btm Common
PIN Solenoid Connection(Female Socket)
1 N/C N/C2 N/C N/C3 Solenoid - Solenoid -4 Solenoid + Solenoid +
MALE (PINS)
PIN EG44_231 Top +2 Bottom +3 Bottom -
4 Top -
7ECL70EN 11
4.12 Type EG92
4.13 Type EG95
4.14 Type EG96
4.15 Type EG97
MALE (PINS)
PIN EG92_251 Shield2 V +3 V-4 CAN_H5 CAN_L
MALE (PINS)
FEMALE (SOCKETS)
PIN EG92_261 Shield2 V +3 V-4 CAN_H5 CAN_L
PIN Solenoid Connection(Female Socket)
1 N/C2 N/C3 Solenoid -4 Solenoid +
MALE (PINS9
PIN EG95_251 N/C2 V +3 V-4 BUS +5 BUS -
MALE (PINS)
FEMALE (SOCKETS)
PIN EG95_261 N/C2 V +3 V-4 BUS +5 BUS -
PIN Solenoid Connection(Female Socket)
1 N/C2 N/C3 Solenoid -4 Solenoid +
MALE (PINS)
PIN EG96_231 AS-I +2 N/C3 AS-I -
4 N/C
MALE (PINS)
FEMALE (SOCKETS)
PIN EG96_241 AS-I +2 N/C2 AS-I -4 N/C
PIN Solenoid Connection(Female Socket)
1 N/C2 N/C3 Solenoid -
4 Solenoid +
MALE (PIN)
PIN EG97_231 AS-I +2 N/C3 AS-I -
4 N/C
MALE (PIN)
FEMALE (SOCKETS)
PIN EG97_241 AS-I +2 N/C3 AS-I -4 N/C
PIN Solenoid Connection(Female Socket)
1 N/C2 N/C3 Solenoid -
4 Solenoid +
7ECL70EN12
4.16 Installation Diagram for Explosive Atmospheres for Europe
INSTALLATION NOTES Intrinsically Safe Installations: (Ex ia IIC T5):EN44___ Entity Parameters: Ui = 22 Vdc; Ii = 120 mA ; Ci = 98 nF; Li = 1.56 mH; Pi = 2.0 W
1. The Entity Concept allows interconnection of intrinsically safe apparatus with associated apparatus when the following is true:Ui >Uo; Ii > Io; Pi > Po; Co > Ci + Ccable, Lo > Li + Lcable.
2. For Installations in Europe, control room equipment connected to intrinsically safe associated apparatus shall not use or generate more than the marked Um of the associated apparatus.
3. Installation in Europe shall be in accordance with latest editions of the wiring practices for the country of origin.4. For Installations in Europe, the Associated Apparatus must be ATEX approved. Associated apparatus manufacturer's
installation drawing must be followed when installing this equipment.5. To maintain intrinsic safety, wiring associated with each sensor must be run in separate cables or separate shields connected
to intrinsically safe (associated apparatus) ground. Each sensor shall be wired as separate intrinsically safe circuits.6. Conduit Grounding - Upon installation verify electrical continuity between conduit and ground terminal.7. Resistance between Intrinsic Safe Ground and earth ground must be less than 1.0 ohm.8. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain
extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected toexternal conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conductingsurfaces. Additionally, cleaning of the equipment should only be done with a damp cloth.
9. Substitution of components may impair hazardous location safety.10. No revision to drawing without prior FM Approval.
3
4
2
1
5
6
7
8
9
EN44___ models approved for Intrinsically Safe Installations: (Ex ia IIC T5)EN44A02__*; EN44A05__*; EN44A11__**Note: Any Visual Indicator/Trigger Assembly option is approved
HAZARDOUS(CLASSIFIED)LOCATION
NON-HAZARDOUS(SAFE AREA)LOCATION
3
1
4
Intrinsic Safety Barriers(Associated Apparatus)
StoneL Enclosure
EN44 TerminalIdentifiers
8
9
5 Individual Sensor and solenoid coilwiring (if required)
SOL PWR 1
SOL 1SOL 2
SOL PWR 2
BTM SW +
TOP SW +
TOP SW -
BTM SW - Bottom SensorBarrier
Top SensorBarrier
Pins EN44_11_1 Bottom Sensor +2 Bottom Sensor -3 Not Used4 Top Sensor +5 Top Sensor -
EN44_11_ Pin Identifiers
Male (Pins)5
4
3
2
1
Ex ia IIC T5
12
34
56
78
2ControlEquipment
Intrinsically SafeGround76 Shields
7ECL70EN 13
4.17 Intrinsic Safety Hazardous Location Installation Diagram
INSTALLATION NOTES:EN44___ Entity Parameters: Ui (Vmax) = 22 Vdc; Ii (Imax) = 120 mA ; Ci = 98 nF; Li = 1.56 mH; Pi = 2.0 W
1. Uo < Ui (Vmax); Io < Ii (Imax); Ca > Ci + Ccable, La > Li + Lcable.2. Control equipment connected to barrier must not use or generate more than 250 Vrms or Vdc.3. Installation should be in accordance with ANSI/ISA RPA12.6.01 "Installation of Intrinsically Safe Systems for Hazardous
(Classified) Locations" and the National Electrical Code (ANSI/NFPA 70) or in accordance with the Canadian Electric Code.4. Associated apparatus manufacturer's installation drawing must be followed when installing this equipment.5. To maintain intrinsic safety, wiring associated with each sensor must be run in separate cables or separate shields connected
to intrinsically safe (associated apparatus) ground. Each sensor shall be wired as separate intrinsically safe circuits.6. Conduit Grounding - Upon installation verify electrical continuity between conduit and ground terminal.7. Resistance between Intrinsic Safe Ground and earth ground must be less than one ohm.8. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain
extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conductingsurfaces. Additionally, cleaning of the equipment should only be done with a damp cloth.
9. Substitution of components may impair hazardous location safety.
3
4
2
1
5
6
7
8
9
EN44___* models approved for Intrinsically Safe Installations: IS Class I,II and III; Division 1, Groups A,B,C,D,E,F,G EN44P02__*; EN44P05__*; EN44P11__**Note: All Entry options and Visual Indicator/Trigger Assembly options are approved
HAZARDOUS(CLASSIFIED)LOCATION
NON-HAZARDOUS(SAFE AREA)LOCATION
3
1
4
Intrinsic Safety Barriers(Associated Apparatus)
StoneL Enclosure
EN44 TerminalIdentifiers
85 Individual Sensor and solenoid coil
wiring (if required)
SOL PWR 1
SOL 1SOL 2
SOL PWR 2
BTM SW +
TOP SW +
TOP SW -
BTM SW - Bottom SensorBarrier
Top SensorBarrier
Pins EN44_11_1 Bottom Sensor +2 Bottom Sensor -3 Not Used4 Top Sensor +5 Top Sensor -
EN44_11_ Pin Identifiers
Male (Pins)5
4
3
2
1
IS Cl I,II,III; Div 1,Groups A,B,C,D,E,F,G
12
34
56
78
2ControlEquipment
Intrinsically SafeGround76 Shields
7ECL70EN14
4.18 Non-Incendive Field Wiring Apparatus Installation Drawing
INSTALLATION NOTES:Entity Parameters: EN96 or EN97___: Ui = 37 Vdc; Ii = 150 mA ; Ci = 0.0 nF; Li = 0.0 mH; Pi = 3.0 W
1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National Electrical Code.2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where Ingress Protection of
IP67 is required.3. Control equipment must be FM approved to supply power in Class I, Division 2 Areas.4. Power Limiting Associated Apparatus must satisfy the conditions: Voc or Vt < Ui, Isc or It < Ii, Ca > Ci + Ccable,
La > Li + Lcable of the ECN96 or ECN97_______ Entity Parameters5. Manufacturer's associated non-incendive field wiring apparatus installation drawing must be followed when installing this
equipment.6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain
extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected toexternal conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conductingsurfaces. Additionally, cleaning of the equipment should only be done with a damp cloth.
7. Discrete Output 2 not available for ECN97___ models.8. Substitution of components may impair hazardous location safety.
3
4
2
1
5
6
EN96P__* and EN97P__*models approved for Non-Incendive Field WiringApparatus: NI Class I,II and III; Division 2, Groups A,B,C,D,F,G *Note: All Entry options and Visual Indicator/Trigger Assembly options are approved
HAZARDOUS(CLASSIFIED)LOCATION
NON-HAZARDOUS(SAFE AREA)LOCATION
1
2
Nonincendive Field Wiring ApparatusNI; Cl I,II,III Div 2Groups A,B,C,D,F,G
3EN96 or 97__ EnclosureControlEquipment
EN96 or 97TerminalIdentifiers Power Limiting
Associated Apparatus4
5
ASI +
ASI -
6
Aux IN1 -
ASI -Aux IN +
Aux IN2 -
OUT 2 -
3 wire RTNOUT 2 +
OUT 1 +
ASI +
OUT 1 -
7
7
12
34
56
78
910
7ECL70EN 15
4.19 Intrinsic Safety Hazardous Location Installation Diagram
EG44P____ model approved for Intrinsically Safe Installations: IS Class I,II and III; Division 1, Groups A,B,C,D,E,F,G EG44P23____**Note: Any Visual Indicator/Trigger Assembly option is approved
HAZARDOUS(CLASSIFIED)LOCATION
NON-HAZARDOUS(SAFE AREA)LOCATION
3S Cl I,II,III; Div 1, Groups A,B,C,D,E,F,G
1
4
Intrinsic Safety Barriers(Associated Apparatus)
2ControlEquipment
Intrinsically SafeGround7
Pins EG44231 Top Sensor +2 Bottom Sensor +3 Bottom Sensor -4 Top Sensor -
EG44__ Enclosure
EG44 Pin Identifiers
8
5 Individual Sensor wiring
6 Shields
Bottom SensorBarrier
Top SensorBarrier
INSTALLATION NOTES:EG44___ Entity Parameters: Ui (Vmax) = 22 Vdc; Ii (Imax) = 120 mA ; Ci = 98 nF; Li = 1.56 mH; Pi = 2.0 W
1. Uo < Ui (Vmax); Io < Ii (Imax); Ca > Ci + Ccable, La > Li + Lcable.2. Control equipment connected to barrier must not use or generate more than 250 Vrms or Vdc.3. Installation should be in accordance with ANSI/ISA RPA12.6.01 "Installation of Intrinsically Safe Systems for Hazardous
(Classified) Locations" and the National Electrical Code (ANSI/NFPA 70) or in accordance with the Canadian Electric Code.4. Associated apparatus manufacturer's installation drawing must be followed when installing this equipment.5. To maintain intrinsic safety, wiring associated with each sensor or solenoid coil wiring must be run in separate cables or
separate shields connected to intrinsically safe (associated apparatus) ground. Each Sensor and Solenoid coil shall be wiredas separate intrinsically safe circuits.
6. Shield Grounding - Upon installation verify electrical continuity between shield and ground terminal.7. Resistance between Intrinsic Safe Ground and earth ground must be less than one ohm.8. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain
extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conductingsurfaces. Additionally, cleaning of the equipment should only be done with a damp cloth.
9. Substitution of components may impair hazardous location safety.
3
4
2
1
5
6
7
8
9
7ECL70EN16
4.20 Non-Incendive Field Wiring Apparatus Installation Drawing
INSTALLATION NOTES:Entity Parameters: EG96 or EG97___: Ui = 37 Vdc; Ii = 150 mA ; Ci = 0.0 nF; Li = 0.0 mH; Pi = 3.0 W
1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National Electrical Code.2. Control equipment must be FM approved to supply power in Class I, Division 2 Areas.3. Power Limiting Associated Apparatus must satisfy the conditions: Voc or Vt < Ui, Isc or It < Ii, Ca > Ci + Ccable,
La > Li + Lcable of the EG96 or EG97_______ Entity Parameters4. Manufacturer's associated non-incendive field wiring apparatus installation drawing must be followed when installing this
equipment.5. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain
extreme conditions. The user should ensure that the equipment is not installed in location where it may be subjected toexternal conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on non-conductingsurfaces. Additionally, cleaning of the equipment should only be done with a damp cloth.
6. Substitution of components may impair hazardous location safety.
3
4
2
1
5
EG96P_* and EG97P_*models approved for Non-Incendive Field Wiring Apparatus: NI Class I,II and III; Division 2, Groups A,B,C,D,F,G *Note: All Entry options and Visual Indicator/Trigger Assembly options are approved
HAZARDOUS(CLASSIFIED)LOCATION
NON-HAZARDOUS(SAFE AREA)LOCATION
1Nonincendive Field Wiring ApparatusNI; Cl I,II,III Div 2Groups A,B,C,D,F,G
2EG96 or EG97__ Enclosure
ControlEquipment
Quick Connector Pin-outlocated below
BusConnector
SolenoidConnector
Power LimitingAssociated Apparatus
3
4
ASI +
ASI -
5
Pins EG9623 and EG97231 AS-I +2 N/C3 AS-I -4 N/C
Pins EG9624 and EG97241 AS-I +2 N/C3 AS-I -4 N/C
Solenoid Connection (Female Socket)1 N/C2 N/C3 Solenoid -4 Solenoid +
7ECL70EN 17
5 TYPE CODELimit switch, Neles Eclipse
1. 2. 3. 4. 5. 6.EN 33 A 05 D M
1. PRODUCT GROUPNeles Eclipse, limit switch with inductive proximity switches.
EN Enclosure with conduit entries or mini connectors.Applicable to 4. sign "02", "05", "11" or "12".
EG
Enclosure with micro (M12) connectors.Applicable to 3. sign "P" only.Applicable to 4. sign "23", "24", "25" or "26"No approvals.
2. SWITCH TYPEDual Module, 2 switchesTemperature range -40°...+80 °C / -40 ... +176 °F
33 SST Sensor Dual Module, NO, 8...125 V DC / 24...125 V AC
34 SST Sensor Dual Module, NC, 8...125 V DC / 24...125 V AC
44 Namur Sensor Dual Module, (DIN 19234),6...29 V DC; > 3 mA; < 1 mA.Valve Communication Terminal (VCT), 2 switchesTemperature range -40 °C to +80 °C / -40 °F to +176 °F
92 DeviceNet VCT95 Modbus VCT96 AS-Interface VCT97 AS-Interface VCT, Extended addressing
3. ENCLOSUREStandard IP67 (Nema 4, 4X, 6), Lexan® polycarbonate housing. Linkage with hexagonal adapter. Attachment face according to standard VDI/VDE 3845.
A
Applicable to 1.sign "EN" only.With no approvals applicable to 2. sign. "33", "34", "92", "95", "96" or "97"With following approval applicable to 2. sign "44":ATEX certification:II 1 G Ex ia IIC T5 Ta=-40 °C to 80°C, IP67.Ui = 22 V, Ii < 120 mA, Pi = 2.0 W, Ci = 98 nF,Li = 1.56 mH. Applicable to 2. sign "44" only.
P
Applicable to 1. sign "EG" with no approvals, applicable to 2. sign. "33", "34", "92", "95", "96" or "97".Applicable to 1. sign "EN" with following approvals:cFMus (USA, Canada) certifications:Intrinsically Safe for Class I, II, III, Div. 1,Groups ABCDEFG, T5 Ta = 80°C; Ui = 22 V,Ii = 120 mA, Ci = 98 nF, Li = 0.8 mH, Pi = 2.0 W.Applicable to 2. sign "44" only.Nonincendive for Class I, Div. 2, Groups ABCD,T5 Ta = 80°C;Suitable for Class II, Div. 2, Groups FG, T5 Ta = 80°C; Type 4, 4X, 6. Applicable to all switch types, 2. sign.
4. CONDUIT ENTRY / CONNECTORApplicable to 1. sign "EN"
02 2 pcs. 1/2" NPT conduit entries.Applicable to all switch types, 2. sign.
05 2 pcs. M20x1,5 conduit entries.Applicable to all switch types, 2. sign.
11 1 pc. 5-pin mini connector, male. 1 pc. conduit plug. Applicable to 2. sign "33", "34" or "44".
12 1 pc. 5-pin mini connector, male, 1 pc. 3-pin mini connector, female. Applicable to 2. sign "33" or "34".Applicable to 1. sign "EG"
23 1 pc. 4-pin micro (M12) connector, male, metallic.Applicable to 2. sign "33", "34", "96"or "97"
24 2 pcs. 4-pin micro (M12) connectors, male, metallic.Applicable to 2. sign "96"or "97"
25 1 pc. 5-pin micro (M12) connector, male, metallic.Applicable to 2. sign "92" or "95".
261 pc. 5-pin micro (M12) connector, male and 1 pc. 4-pin micro (M12) connectors, female, metallic.Applicable to 2. sign "33", "34", "92" or "95".
5. INDICATORD Red-Closed Green-Open
6. LABELA StoneLM Neles
7ECL70EN18
7ECL70EN 19
7ECL70EN
- 10/2020
NelesVanha Porvoontie 229, 01380 Vantaa, Finland.Tel. +358 10 417 5000.neles.com
Subject to change without prior notice. Neles, Jamesbury and Easyflow by Neles, and certain other trademarks, are either registered trademarks or trademarks of Neles Corporation or its subsidiaries or affiliates in the United States and/or in other countries. For more information www.neles.com/trademarks