(English) DM-LP0001-00

Dealer's Manual

Lighting System

Front light

LP-X101-HLP-X102-H

LP-X102-HCLP-X103LP-R200

Tail light

LP-RTX2SM-RTX2

Electric wire

EW-NX30

REVOSHIFT (With LED)

SL-RS34SM-RS34

2

IMPORTANT NOTICE

• This dealer’s manual is intended primarily for use by professional bicycle mechanics.Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer’s manuals.If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local bicycle dealer for their assistance.

• Make sure to read all instruction manuals included with the product.

• Do not disassemble or modify the product other than as stated in the information contained in this dealer’s manual.

• All dealer’s manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com).

• Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.

For safety, be sure to read this dealer’s manual thoroughly before use, and follow it for correct use.

The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.

DANGER

Failure to follow the instructions will result in death or serious injury.

WARNING

Failure to follow the instructions could result in death or serious injury.

CAUTION

Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.

3

TO ENSURE SAFETY

WARNING

• When installing components, be sure to follow the instructions that are given in the instruction manuals.It is recommended that you use only genuine Shimano parts. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury.In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.

• Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.

• After reading the dealer's manual thoroughly, keep it in a safe place for later reference.

Be sure to also inform users of the following:

• Check that the Front light and tail light are on during night riding.

• The LED built into Revoshift shifter is intended for use as a Position light, not as a bicycle headlight. Be sure to turn on the headlight when riding at night.

NOTE

Be sure to also inform users of the following:

• Check that the hub dynamo connection terminal is securely connected before using the hub dynamo.

• The sensor-equipped LED light automatically lights up depending on the ambient light intensity detected by the illumination sensor receiver. If you find the lamp lights up earlier than it should, clean the illumination sensor receiver.

• The illumination sensor works at approximately 4 km/h or higher. The lamp does not light up at lower speed, shortly after the bicycle starts to travel. Lighting flickers at speeds between 4 and 10 km/h.

• The tail light bracket (short mud guard) does not provide full protection against mud and water. Use the tail light bracket with due caution because it may cause water splash depending on factors such as the speed, wheel revolutions, and road conditions.

• Be sure to keep turning the crank during the lever operation.

• Do not sit on or place baggage on the tail light bracket, otherwise damage may be caused to the product.

• Do not pull the tail light bracket with shoes, etc. When getting on the bicycle.

• Check the tail light for soiling such as mud before use. If there is any soil, clean it with a soft cloth.

• The positioning light and taillight keep lighting during riding.

• You cannot replace the light bulb for the LED-equipped Front light or tail light; replace the device.

4

For Installation to the Bicycle, and Maintenance:

• Use an outer cable of sufficient length so that you can fully turn the handle. Also make sure that the shifting lever does not come into contact with the frame when fully turning the handle.

• Keep the sliding portions of the inner and outer cables greased.

• Use the designated cable and B.B guide for smooth operation.

• Also read the manual for the hub dynamo.

• For maximum performance we highly recommend Shimano lubricants and maintenance products.

The actual product may differ from the illustration because this manual is intended chiefly to explain the procedures for using the product.

5

INSTALLATION

• These lights are designed to conform to JIS when used within the system.* For LP-RTX2 (seat stay mount type), the conformity is not guaranteed with the component attached.

• This light system works with a 2-wire mechanism and cannot be used with a 1-wire light. The converter (SM-DH50) is required for a 1-wire hub dynamo.

Light

� List of tools to be used

Where to use Tool

Front light (Lamp stay type) 10 mm spanner

Front light (Center mount type) Bolt is not included

Tail light (Mud guard type) Bolt is not included

Tail light (Seat stay mount type) 8 mm spanner

� Installing the front light

Light stay type

Install the LED light to the dynamo mount stay for the front fork as shown in the illustration below.

10 mm spanner

Tightening torque: 5.0 - 6.0 N·m {44 - 52 in. lbs.}

Mounting bolt with spring washer

LED light

Mounting nut

Dynamo mount stay

6

Center mount type

Install as shown in the illustration.

Sensor-equipped LED light

Hole diameter : 6.5 × 10

Tightening torque: 5.0 - 6.0 N·m {44 - 52 in. lbs.}

Tightening torque: 2.0 - 3.0 N·m {17 - 26 in. lbs.}

Phillips screwdriver #3

Note:Mounting bolt units are not supplied with Shimano products.

Handlebar mount type

Install the LED lamp by adjusting the angle as shown in the illustration below.

Phillips screwdriver #2

Screw 1 Tightening torque: 0.5 - 0.6 N·m {4.4 - 5.2 in. lbs.}

Screw 2 Tightening torque: 0.3 - 0.4 N·m {2.6 - 3.5 in. lbs.}

Screw 1

Screw 1Screw 2Screw 2

Note:

The hole in the bottom of the lamp acts as a drain for water such as rain. Installation in the opposite direction as shown in the illustration may cause water to enter, which may result in a lighting failure.

Hole

Note:

• Use a handlebar with an 80-mm or longer straight section.

80mm or more

Handle bar

Handle stemLength

Diameter

• Use a handle stem with a length of 40 mm or shorter and with an outside diameter of 68 mm or shorter.

Adapter(ϕ22.2 / ϕ25.4)

If the handle diameter is ϕ31.3 to ϕ31.9, the handle can be used without a adapter.If the handle diameter is ϕ22.2 to ϕ23.7 or ϕ24.0 to ϕ25.5, use the handle with a ϕ22.2/ϕ25.4 adapter.

7

� Attaching the hub dynamo

When a basket stay is supplied

Wind the LED light cord around the basket stay, and attach the connector to the connecting terminal for the hub dynamo.

Cable

Basket stayJ2 terminal

Connect

Connector (large)Connector (small)

Connecting terminal (large)

Connecting terminal (small)

Connect

Cable-fixing clip

When a basket stay is not supplied

Wind the LED light cord around the front fork, and attach the connector to the connecting terminal for the hub dynamo.

Cable

Front fork

Cable

Front fork

J2 terminal

Connector (large)Connector (small)

Connecting terminal (large)

Connecting terminal (small)

Connect

Connect

8

In the case of a handlebar mount type

After running the LED light cord along the brake cable and fixing the cord with a Ty-Rap, attach the connector to the connection terminal for the hub dynamo. (* Ty-Rap is a registered trademark of Thomas & Betts Corporation.)

Connector (small) Connector (large)

Connecting terminal (large)

Connecting terminal (small)

J2 terminal

� Connecting the electric wireAttach the LED light connector to the connector of EW-NX30 (electric wire) wound around the basket stay light.

For EW-NX60 (Conventional model)

For EW-NX30

To EW-NX30To EW-NX60

To the front light

ConnectConnect

For details on the electric wire (EW-NX30), refer to the electric wire section.

9

� Installing the tail light

Mud guard style stay type

Install as shown in the illustration below. At this time, make the light parallel to the ground. After installation, check that the tail light bracket is securely fixed.

Parallel to the ground

Tail light bracket

< For round seat stay bridge > < For flat seat stay bridge >

Mounting bolt(Not included in the package)

Mounting nut (Not included in the package)

Tail light bracket

R washer

R washer

Mounting bolt(Not included in the package)

Mounting nut (Not included in the package)

Tail light bracket

R washer

Seat stay adapter

Hole diameter: 6.4 × 9.7

Note:Mounting bolts or nuts are not supplied with Shimano products. Use self-locking bolts and nuts for installation. Mount an R washer or seat stay adapter between the mounting bolt and seat stay bridge if necessary.

10

Seat stay mount type

Seat stay mount with adapter

Parallel to the ground

Supports a frame with an inside diameter of 13 mm, 16 mm, or 19 mm

Bolt8mm spanner

Tightening torque: 1.6 N·m {14 in. lbs.}Seat stay

Cable-fixing clip

* Cannot be used with elliptical tubes.

< In the case of direct installation >

Bolt

Washer

Stay

Nut

< In the case of a clamp band type >In the case of ϕ13-mm/ϕ16-mm frame, use the compatible adapter.

* For an elliptic seat stay, use a Ty-Rap.

Ty-Rap

11

Electric wire (EW-NX30)

The type of EW-NX30 differs depending on the product. Refer to the following table.

EW-NX30 type

Products connected 4B (4 branch) type 3B (3 branch) type 2B (2 branch) type

Front light OK OK OK

REVOSHIFT (LED) OK OK Not OK

Tail light OK Not OK OK

� Converter interchangeability

Converter type

< Converter 1 > < Converter 2 > < Converter 3 >

J2 terminal

EW-NX30 (New type)

EW-NX60 (Conventional type)

12

Combination

< Converter 1 >

Used to add a taillight to a front light with the J2 terminal specification.

Converter

EW-NX30-2B

Front light

Hub dynamo

LP-RTX2(Seat stay mount type)

Cord adjuster

After upgrade: Bicycle with a taillight

Before upgrade: Bicycle with an automatic light

Front light

Hub dynamo

Front light

Hub dynamo

Distributor

EW-NX30-2B

< Converter 2 >

Use the front light for EW-NX60 together with EW-NX30.

< Converter 3 >

Use the front light for EW-NX30 together with EW-NX60.

EW-NX30-2B/3B/4BFront light

Hub dynamo

EW-NX30-2B/3B/4B

Front light

Hub dynamo

Converter

Distributor

EW-NX60(3-branch/4-branch)

Front light

Hub dynamo

Converter

EW-NX60(3-branch/4-branch)

Front light

Hub dynamoDistributor

13

� Shape of the electric wire connector and how to connect / disconnect it

EW-NX60

(Conventional type)

EW-NX30

(New type)

How to secure

How to remove Push

Push

Pull out the electric wire slowly while pushing the center portion of the connector.

14

� Wiring diagram

4 branch type

J2 terminal

Connector

Distributor

SL/SM-RS34(L) SL/SM-RS34(R)

Front light

Hub dynamo

Cord adjuster

LP-RTX2

EW-NX30-4B

J2 terminal

Connector

Distributor

SL/SM-RS34(L) SL/SM-RS34(R)

Cord adjuster

LP-RTX2

Front light

Hub dynamo

EW-NX30-4B

Secure the electric wire on the cable using the EZ cable clamp. For LP-RTX2 and single specification, secure with a Ty-Rap.

15

3 branch type

J2 terminal

Connector

Distributor

SL/SM-RS34(L) SL/SM-RS34(R)

Front light

Hub dynamo

EW-NX30-3B

2 branch type

J2 terminal

Connector

Distributor

LP-RTX2

Front light

Hub dynamo

EW-NX30-2B

Cord adjuster

J2 terminal

Connector

Distributor

LP-RTX2

Front light

Hub dynamo

EW-NX30-2B

Cord adjuster

Secure the electric wire on the cable using the EZ cable clamp. For LP-RTX2 and single specification, secure with a Ty-Rap.

16

� Fixing to the cable

EZ cable clamp

EZ cable clamp A/B

EZ cable clamp C

SL/SM-RS34(L) SL/SM-RS34(R)

Cord adjuster

LP-RTX2

Front light

Hub dynamo

EW-NX30-4B

The EZ cable clamp depends on the brake cable and the shift cable.

EZ cable clamp A/B : Cable outside diameter 4 mmEZ cable clamp C : Cable outside diameter 5 mm

Cable length adjustment

Cord adjuster: Adjustable to 200 mm

17

SM-RS34

* For information on how to install SL-RS34, refer to the dealer's manual for REVOSHIFT.

� List of tools to be usedThe following tools are required to assemble the product.

Where to use Tool

Clamp bolt 3 mm Allen key

� Installation for handlebarUse a product with a handle angle of 60 degrees or lower with respect to the direction of travel so that the light can illuminate ahead. Also use handle bars that have a minimum length of 158 mm in the straight section.

Straight handle type

20°

158mm 158mm

Comfort-bike handle type

60°60° 60°

158mm 158mm

18

Install the basket stay to a position where it will not interfere with brake operation. Do not use a basket stay if it interferes with brake operation.

Allow a clearance of approximately 5 mm from the brake bracket.

5 mm

Brake bracket

Tightening torque: 2.0 N·m {17 in. lbs.}

Grip

3 mm Allen key

Handle bar

19

MAINTENANCE

REVOSHIFT (With LED)

� Replacing the coverReplace the inner cable as shown in the illustration.

1. Before replacing the cover, check that the cord is routed as shown in the illustration.

< Front > < Rear >

2. Insert the cord into the groove of the reflector and secure it with the mounting screws for the inserting cover.

Tightening torque: 0.1 - 0.2 N·m {0.9 - 1.7 in. lbs.}

Tightening torque: 0.1 - 0.2 N·m {0.9 - 1.7 in. lbs.}

Phillips screwdriver #1

20

Note:The Light is not completely waterproof. When the cover becomes clouded, open the lid to dry it.

< In the case of a tail light >Rotate the cover one turn counterclockwise with the slotted screwdriver to remove it and then dry it.

O ring

Please note: specifications are subject to change for improvement without notice. (English) © Oct. 2012 by Shimano Inc. HTR