lighting construction manual - ergon energy€¦ · 233 264or 265 261 16mm flexible conduit to...

LIGHTING CONSTRUCTION MANUAL

PE CELL CONVERSION

Go to SECTION INDEX Back to MAIN INDEX

1-12-1-1

1 12 1-1 0C

LIGHTING

1-12-2-1

DESCRIPTIONTYPE PAGE TYPE DESCRIPTION PAGE

B 10.12.12

10500-A4-1-12-1-1

VOLUME FOLDER ISSUEPAGE

Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE

HARD COPY UNCONTROLLED

C COPYRIGHT 2002 ENERGEX

ABN 50 087 646 062

Ergon Energy Corporation Limited

C COPYRIGHT 2002 ERGON ENERGY

ABN 40 078 849 055

ENERGEX Corporation Limited

ENERGEX or Ergon Energy

without written permission from

reproduced in part or whole

This document must not be

REFERENCE DRAWING ENERGEX

REFERENCE DRAWING ERGON

EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini

P. Relf / A. Bletchly

L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

01/11/10

C 01.10.14

Ergon Energy

Construction type guide - PE Cell conversion -

Minor road overhead mains supply

wiring schematic

Minor road overhead mains supply -

One phase only PE Cell control lighting main


One, two or three phase contactor control lighting mains


1-12-3-1

1-12-3-2

1-12-5-1

1-12-6-1

1-12-7-1

1-12-8-1

1-12-9-1

ENERGEX ONLY SPECIAL CONSTRUCTION

PE CELL CONVERSION INDEX

Bracket has no faciltiy for fuse - material

Luminaire has no facility for PE Cell &

Major / minor road overhead mains supply

1-12-5-2

1-12-5-3

- Construction

- Wiring schematic

1-12-6-2- Construction

Bracket has faciltiy for fuse - material

Luminaire has facility for PE Cell &


1-12-7-2- Construction

Bracket has no faciltiy for fuse - material

Luminaire has facility for PE Cell &


EXAMPLE:-

Adetail drawings in this manual.

appears on relevant construction

Type shown within dashed box

1-12-2-1

1 12 2-1 0A

LIGHTINGPE CELL CONVERSION - ERGON ENERGY ONLY

CONSTRUCTION TYPE GUIDE

PE CELL CONVERSION

10500-A4-1-12-2-1

NIL

NIL

PEC/MAJ/PF/PPC

PE CELL CONVERSION

PEC = PE Cell Conversion

PE CELL MOUNT LOCATION

PPC = Pole mounted PE Cell

Omit if PE Cell is luminaire mountedFUSE MOUNTING LOCATION

PF = Pole mounted fuse

BF = Bracket mounted fuse

LUMINAIRE TYPE

MIN = Minor road luminaire

MAJ = Major road luminaire

PEC/MAJ/BF = PE Cell conversion, Major road luminaire, Bracket mounted.

PE CELL CONVERSION CONSTRUCTION TYPE


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

23/03/16

1-12-3-1

1 12 3-1 0A

LIGHTINGPE CELL CONVERSION - ENERGEX ONLY

MINOR ROAD OVERHEAD MAINS SUPPLY

1800 VA MAXIMUM

10500-A4-1-12-3-1

NIL

4927-A4-3.3

or 264265

Bracket, Bridge Support AR12466

PART

PE Cell, NEMA, High Rating

07112 AR

Coachscrew, Galv, M12 x 90

Conduit Saddle, 32mm

Conduit, Rigid HD 25mm

00684 AR

04844 AR

04930 AR

Screws, Plated Brass M5 x 25mm

Washer, S/S, 1/4

Nut, Plated Brass M5

Base NEMA, Pole Mounting

301047

00983 3

05302 1

08536 3

04929

16433

17119

16830

16023

04838

16568

16567

DESCRIPTION S.C. QTY

05502 1

180

10603

11430

233

See notes 1&2

261

249

225

206199 203

220

17

266

620

220

15 293

or234 282235 or

220

233

265264or

261

16mm Flexible Conduit to extend100mm inside Bracket Arm

Road Luminaire

229233

266

293

17 15

Typical Minor

234 235or or 282

N A B C

refer O/H Construction Manualfor O/H Construction

To Street Light

15

199

17

203

206

180

249

264

220

229

PART

AR

AR

AR


261

620

293

266

282

233

234

235

225

265

Nail, Galv, 30mm x 3.15mm

Flexible Conduit, 16mm (GREY)

Flexible Conduit, 25mm(CORRUGATED)

Conduit Saddle, 25mm

Bracket for Electrical Enclosure

Cable 6mm† 2c XLPE Cu

Circuit Breaker in Box,(16 Amperes)

Cable, 2.5mm† 2c PVC/PVC

1

1

AR

AR

AR

AR

AR

NOTES:

1. PE Cell to be located at rear

of pole & out of direct view of

luminaire, attach base bracket

to pole via coachscrews.

2. Maximum load of PE Cell is 1800VA


A




ABN 50 087 646 062



ABN 40 078 849 055This document must not be




EE DRWG NO:

EGX DRWG NO:

J. Brooks

R. English

D. Taylor / B. Oyegoke

L. Burton / T. Borg

14/10/10

14/10/10

14/10/10

14/10/10

Clamp, LVABC, 50-95 / 6-35mm†

Clamp, Al/Cu,LIBRA to PLUTO/16-35mm†

Clamp, Cu/Cu, 3-135/16-35mm†

PE Cell, NEMA, High Rating

07112 AR

Base NEMA, Pole Mounting 05302 1

16433

17119

16023

04838

16568

16567

05502 1

10603

15

17

180

PART

AR

AR


293

266

282

234

235

225

265

Flexible Conduit, 16mm (GREY)

Flexible Conduit, 25mm(CORRUGATED)


Cable, 2.5mm† 2c PVC/PVC

1

AR

AR

AR

AR

1-12-3-2

1 12 3-2 0A



1800 VA MAXIMUM - WIRING SCHEMATIC

10500-A4-1-12-3-2

NIL

4927-A4-3.4

in conduit

To Luminaire

(Red)A

Circuit Bre

aker

293

16

A 6

KA

A N 180

266

Switched

N

(White)

N

A

Overhead Mains

N (Black)

265

PE Cell (1800VA maximum)

15 17

225

234235or282

Circuit Breaker PE Cell Conversion

in ConduitBase WiringIntegral PE

Clamp, Al/Cu,LIBRA to PLUTO/16-35mm†

Clamp, Cu/Cu, 3-135/16-35mm†

Clamp, LVABC, 50-95 / 6-35mm†


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

23/03/16

B 23.03.16

ASSY

803-3

803-6

804-1

804-6

804-7

805-8

MATERIAL - SUPPLY & PE CELL

DESCRIPTION

Saddle (25mm) to wood pole

Bracket cable support to x-arm

Connector Tap-off bare aluminium mains

Connector Tap-off bare copper mains

Conduit PVC flexible - 20mm. AR

2

AR

AR

Connector I.P.C. 25/95mm main to 6/35mm tap2 2

804-2 6-35mm Aluminium / 4-35mm Copper Thru Connector

NOTES:

1.

2.

901-2

PEC/MIN PEC/MAJ

1 1

AR

2

AR

AR

PE Cell NEMA (Major Road)

illustrative only.

on regional location - configuration shown is

Open wire conductor configuration depends

stock code: 17119 / 1420068.

will need to be replaced. Replacement cable

If cabling to luminaire is smaller than 6mm†, the cable

1-12-5-1

1 12 5-1 0C

LIGHTINGPE CELL CONVERSION

MAJOR & MINOR ROAD OH SUPPLY - LUMINAIRE HAS NO

FACILITY FOR PE CELL, BRACKET HAS NO FACILITY FOR FUSE

10500-A4-1-12-5-1

NIL

4927-A4-3.6

3.

904-1 1 1

904-5 1 1Bracket, holder for PE Cell

4.

and positioned below fuseholder.

PE Cell to be located out of direct view of luminaire

BP connector inside the fuseholder.

Three neutral wires to be connected using

Fuseholder, with 10A HRC - Type 10G5.

and replace with the 16A fuse.

Remove 2A fuse supplied with fuseholder

6. Hole at back of fuseholder to be sealed using silicone

805-12 2 2Terminator conduit PVC flexible 20mm.

01.02.19C


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

A. Bletchly

A. Bletchly

K. Slater

L. Burton / T. Borg

01/03/19

01/03/19

01/03/19

14/10/10

@

F

F

F

F

F

F

F

F

F

F

CONNECTION TO OPEN WIRE MAINSCONNECTION TO LV ABC MAINS

300

Assy 804-2 (EGX)

Assy 804-1 (EE) or


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

19/04/17

19/04/17

01/04/17

23.03.16

Existing bracket

Pole

Wood

Pole

Wood

804-6 or 7

Assy Selection300 intervals

Assy 803-6

PEC/MAJ/PF

PEC/MIN/PF

CONSTRUCTION TYPE

F

Existing luminaire

1-12-5-2

1 12 5-2 0B



FACILITY FOR PE CELL, BRACKET HAS NO FACILITY FOR FUSE

10500-A4-1-12-5-2

Nil

Nil

F

Assy 904-5

F

Assy 803-3

F

Assy 805-8

@ 500 crs

Assy 803-3

Assy 805-8

@ 500 crs

Assy 803-3

F

Assy 805-8

See note 3

Assy 901-2

F

Heatshrink

F

See note 2

See note 4, 5 & 6

Assy 904-1 & 805-12

B 16.08.16

1-12-5-3

1 12 5-3 0A



FACILITY FOR PE CELL - WIRING SCHEMATIC

10500-A4-1-12-5-3

NIL

4927-A4-3.6

To Luminaire

(Red)A

16

A H

RC

A N

Switched

N

(White)

N

A

Overhead Mains

N (Black)

PE Cell (1800VA maximum)

F

conduit

20mm PVC flexible

insulated black

2C 6mm† XLPE

insulated black

2C 6mm† XLPE

F

conduit

20mm PVC flexible

Neutral 6

mm

†

Activ

e 6

mm

†

Activ

e 6

mm

†

Neutral 6

mm

†

9.5/4.8

in heatshrink

base wiring

Integral PE

FU

SE


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

23.03.16

B 23.03.16

ASSY

801-6

801-1

803-1

803-6

804-1

804-6

804-7

805-1

805-6


DESCRIPTION

Fuse holder 100A (service) to bracket

Cartridge fuse link 32A HRC





End cap - push on 25mm ABC


AR

2

AR

AR

1

1


2


NOTES:

1.

2.

901-1

901-2

PEC/MIN PEC/MAJ

1

- 1

-

AR

AR

2

AR

AR

1

1

PE Cell D-2 (Minor Road)


illustrative only.



stock code: 17119 / 1420068.



1-12-6-1

1 12 6-1 0B


MAJOR & MINOR ROAD OH SUPPLY - LUMINAIRE WITH

FACILITY FOR PE CELL, BRACKET HAS FACILITY FOR FUSE

10500-A4-1-12-6-1

NIL

4927-A4-3.6


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

14/10/10

@

F

F

F

F

F

F

F

F

F

F

F

F

Assy 805-6

CONNECTION TO OPEN WIRE MAINS

Assy 801-1

Assy 801-6

CONNECTION TO LV ABC MAINS

300

Assy 805-6

Assy 804-2 (EGX)

Assy 804-1 (EE) or


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

09/10/14

901-1 or 901-2

Assy Selection

Existing bracket

Pole

Wood

@ 500 crs

Assy 803-1

Pole

Wood

804-6 or 7


Assy 803-6

@ 500 crs

Assy 803-1

PEC/MAJ/BF

PEC/MIN/BF

CONSTRUCTION TYPE

1-12-6-2

1 12 6-2 0A


MAJOR & MINOR ROAD OH SUPPLY - LUMINAIRE WITH

FACILITY FOR PE CELL, BRACKET WITH FACILITY FOR FUSE

10500-A4-1-12-6-2

Nil

Nil

F

Existing luminaire

B 23.03.16

ASSY

801-6

801-1

803-1

803-6

804-1

804-6

804-7

805-1

805-6


DESCRIPTION

Fuse holder 100A (service) to bracket

Cartridge fuse link 32A HRC





End cap - push on 25mm ABC


AR

2

AR

AR

1

1


2


NOTES:

1.

2.

901-1

901-2

PEC/MIN PEC/MAJ

1

- 1

-

AR

AR

2

AR

AR

1

1

PE Cell D-2 (Minor Road)


illustrative only.



stock code: 17119 / 1420068.



1-12-7-1

1 12 7-1 0B


MAJOR & MINOR ROAD OH SUPPLY - LUMINAIRE HAS FACILITY

FOR PE CELL, BRACKET HAS NO FACILITY FOR FUSE

10500-A4-1-12-7-1

NIL

NIL

802-6 1 1Bracket (service fuse) to wood pole

3.

bracket.

Fuse bracket is to be mounted adjacent luminaire


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

14/10/10

@

F

F

F

F

F

F

F

F

F

F

F

F

Assy 805-6

CONNECTION TO OPEN WIRE MAINS

Assy 801-1

Assy 801-6

CONNECTION TO LV ABC MAINS

300

Assy 805-6

Assy 804-2 (EGX)

Assy 804-1 (EE) or


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

01/04/16

01/04/16

01/04/16

23/03/16

901-1 or 901-2

Assy Selection

Existing bracket

Pole

Wood

@ 500 crs

Assy 803-1

Pole

Wood

804-6 or 7


Assy 803-6

@ 500 crs

Assy 803-1

1-12-7-2

1 12 7-2 0A


MAJOR & MINOR ROAD OH SUPPLY - LUMINAIRE HAS FACILITY

FOR PE CELL, BRACKET HAS NO FACILITY FOR FUSE

10500-A4-1-12-7-2

Nil

Nil

F

Existing luminaire

PEC/MAJ/PF

PEC/MIN/PF

CONSTRUCTION TYPE

F

placement

for fuse

Refer note 3

PART DESCRIPTION S.C. QTY

08536

AR

AR

11430

AR

04836

04929

AR

04844

AR

AR


00684

206

267

189 AR

AR

10603 AR

293 Cable 6mm† 2c XLPE Cu 17119 AR

220 AR

2

17

Fuse Holder (Existing)

05302

00983

12466

NOTES:

3

3

AR

282

07124

01047

16917

1-12-8-1

1 12 8-1 0B


MINOR ROAD OVERHEAD MAINS SUPPLY - ONE PHASE ONLY

1800VA MAX - PE CELL CONTROL LIGHTING MAIN

10500-A4-1-12-8-1

NIL

4927-A4-3.8

5

264

199

203

229

233

234

235

225

261

Fuse Link, Cartridge 20A (Existing)

PE Cell Base Holder, Pole Mounting


Screw, Plated Brass, M5 x 25mm

Nut, Plated Brass, M5

Bracket, Bridge Support


Conduit, Flexible 16mm

Conduit Saddles, 25mm

04429

16568

16567

1

AR

AR

Cable PVC 2.5mm† Red

Coachscrew, Galv. M12 x 90mm

Washer, S/S, 1/4

Circuit Breaker in Box, 16A (MAJOR)

3

Note 1

261

293

233

225

189

17

233261

293

264

235

234

or

282 or

199

220

To O/H Supply

264

5206203 267

229233

or282or234 235

Note 2 N A B C

2

See Note 4

4. Maximum load of PE Cell is 1800VA. or MCB’s are required. 3. For 2 or 3 phase control, extra fuse holders2. Energex to notify preferred phase to connect. pole and out of direct view of luminaire.1. PE Cell & Box enclosure mounted at footpath side of

refer O/H Construction Manual

for O/H Construction

Clamp,Al/Cu,LIBRA to PLUTO/16-35mm†

Clamp,Cu/Cu, 3-135/16-35mm†

Clamp,LVABC,Al/Cu 50-95/6-35mm†

B 16.08.16

19910


Approved Ergon

Approved Energex

Checked

Drawn

Date

Date

Date

Date

A ORIGINAL ISSUE



ABN 50 087 646 062



ABN 40 078 849 055








EE DRWG NO:

EGX DRWG NO:

C. Noel

F. Zaini


L. Burton / T. Borg

19/04/17

19/04/17

01/04/17

14/10/10


04929

AR

AR

00684

AR

10603

AR

04844

AR

12466

11430

14776

NOTES:

AR


17119

16568

16567

1

AR

AR

1-12-9-1

1 12 9-1 0A



1,2 or 3 PHASE ONLY CONTACTOR CONTROL LIGHTING MAIN

10500-A4-1-12-9-1

NIL

4927-A4-3.9

Note 1

261

293

233

233261

293

254

264

235

234

or

282 or

220

To O/H Supply

264

229233

or 282or234 235

Note 2N A B C

9/96

CONT

S/L

NEMA BASE

6 sq mm

1.5 sq mm

N

CONTACTOR

CONTACTOR

LINE SIDE

A A A E

BL

AC

K

WH

ITE

x

RED

LOAD SIDE

A A A

Notes 1 & 4

6 sq mm

6 sq mm

293

229

233

264

261

254

220

234

235

282


Bracket, Bridge Support


Conduit Saddles, 25mm

Contactor in Box (S/L Control)

Coachscrew, Galv. M12 x 90mm

AR

WIRING DIAGRAM

1. PE Cell & Box enclosure mounted at footpath side of pole and out of direct view of luminaire.2. Energex to notify preferred phase to connect.3. For 2 or 3 phase control, extra fuse holders or MCB’s are required. 4. Each contactor circuit load must not exceed 50A during starting, & 32A during running.

S/L

CONT

9/96

P.E.CELL(IIN 05502)orSHORTING PLUG (IIN 15325)


A




ABN 50 087 646 062



ABN 40 078 849 055This document must not be




EE DRWG NO:

EGX DRWG NO:

J. Brooks

R. English

D. Taylor / B. Oyegoke

L. Burton / T. Borg

14/10/10

14/10/10

14/10/10

14/10/10

for O/H Construction

refer O/H Construction Manual

Clamp,Al/Cu,LIBRA to PLUTO/16-35mm†

Clamp,Cu/Cu, 3-135/16-35mm†

Clamp,LVABC,Al/Cu 50-95/6-35mm†

lighting construction manual - ergon energy€¦ · 233 264or 265 261 16mm flexible conduit to...

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