light - san diego plastics inc. · extruded from high performance polycarbonate. it's many...

Designing withLIGHT

08840/POLBuyLine 4383P o l y g a l

P o l y c a r b o n a t eG l a z i n g S y s t e m s

1 - 8 0 0 - 5 3 7 - 0 0 9 5www.polygalusa.com

Swatch Olympic Pavilion in Atlanta

The Original Polycarbonate StructuredSheetPolygal Solar Grade Polycarbonate Structured Sheet(PCSS) is a tough, light weight, insulating glazing sheetextruded from high performance polycarbonate. It'smany advantages make Polygal PCSS an attractive, budget-minded alternative for a wide variety of exteriorglazing applications, including skylights and roof windows, atria, sports halls, industrial plants, poolenclosures, greenhouses, solar collectors, canopies,window renovations and many more.

•Virtually Unbreakable. Superior toughness offersgreater protection against vandalism and hail damage,as well as breakage during shipping and installation.Impact strength tested at 200 times that of glass, eighttimes that of acrylic.

•Energy Efficient. U-values comparable to insulatingglass mean fuel savings of up to 50%.

•Ultra Light Weight. The hollow-core structure uses80% less material than an equal thickness of solid glazing, weighs 1/6 as much as glass, 1/3 as much asacrylic. Results in lighter structures and reduced laborand handling costs.

•Flame Retardant. Melts without igniting. Will notsupport combustion or spread flames. CC-1 Fire Ratingper ASTM D635.

•Guaranteed Weather Resistant. Patented co-extrudedUV-stabilized exterior layer provides high resistance toyellowing, backed by a 10-year non-prorated warrantyagainst discoloration and breakage.* Maintainsmechanical properties from -40° F to +248° F.

•Flexible. Cold forms into arches on site, with radii asshort as 3'5" (1/4" thickness) to 14’9” (1” thickness).Bends to a radius of 175 times the thickness.

•Works Like Wood. Installs flat or flexed. User-friendlypanels can be cut, sawed, drilled, nailed or screwedinto place without splitting or cracking.

•Low Cost. Polygal's low material cost and ease ofinstallation combine to deliver overall installed costswhich are typically a fraction of those of comparableglass structures.

•Wide Variety. Polygal offers the widest variety of construction configurations, styles, colors and sizes ofPCSS in the industry. The Polygal proprietary line ofpolycarbonate profile systems and accessories are available at 1/3 the cost of aluminum profile systems.

* Warranty details available on request

2

Clear Bronze Ice Bronze Clear Titan™1/4” (6mm) 5/16” (8mm) 3/8” (10mm) 5/8” (16mm) 5/8” (16mm)

POLYGAL®

800-537-0095 Web: www.polygalusa.com E-mail:[email protected]

Casino Entry in Mississippi

08840/POLBuyLine 4383

3

The Hidden ConnectionTRIPLE-CLIP™ polycarbonate glazing panel system is the ultimate product designed specifically for architectural glazing.TRIPLE-CLIP™ panels are “clipped” together using an aluminum base profile which is anchored to the structure and a polycarbonate cap profile. The result is a beautiful, uniform,air and water tight glazing surface that delivers all the bestcharacteristics of polycarbonate glazing.

TRIPLE-CLIP™ Advantages•A Hidden Connection. The aluminum base profile, which isfastened to structure support members, is hidden from view.There is no need to drill holes in the panels. The polycarbonatecap profile neatly finishes off the outside glazing surface for abeautiful, uniform finish.

•Thermal Expansion. Free thermal expansion is allowed by the“sliding in profile” configuration of the TRIPLE-CLIP™ system.

This both prevents buckling and allows greater spans betweensupport structures.

•Energy Efficient. The third interior wall increases insulationperformance, offering significant saving in energy costs.

•Leakproof. The polycarbonate cap profile snaps tightly intothe aluminum base profile, holding the panels solidly in placeand preventing water from entering or air from escaping

•Unlimited Design Possibilities. Beautiful, uniform glazingareas of unlimited width can be achieved with the unique connection-point design. Cold-formed arches are easily constructed on the job site.

•Extremely Easy-To-Use. Lightweight, triple-wall panels assemble with ease using the base and cap profile to join themtogether and anchor them soundly. The ideal product for bothprofessional and do-it-yourself applications.

Color Availability Clear, Bronze, IceSheet Thickness 5/8” (16mm)Thermal Expansion Clear, Ice: 0.040 inch/ft. Bronze: 0.060 inch/ft.Minimum Recommended Roof Slope 6°

Section of panel connectionPC CAP PROFILE

ALUMINUM BASE

PROFILE

24" WIDTH/OC

TRIPLE-CLIP™

Canopy at University of Seattle

4 Solar Control Glazing

RFX® Polycarbonate Structured Sheets contain apatented array of integrally extruded microprism ribs which regulate solar energy transmittal accordingto the angle of incidence of solar light. By planning the orientation of RFX panels, solar energy can bereflected during the hot summer months and transmitted during the winter, saving considerably on cooling and heating costs.

Primalite™ Heat Reflecting Glazing, available in 5/8”(16mm) and 1”(25mm), features a unique twin coatingwith an exclusive filter layer that selectively reflects alarge portion of near infra-red radiation, covered by atough, protective UV-absorbing external layer.Reflecting heat from the sun results in substantial savings in air conditioning costs during hot summerdays, while dispersing a soft light to beautifully illuminate interiors.

UV-protective layer Heat reflective layer

RFX®

Greenhouse and Garden Center in Pennsylvania

Pool Enclosure in Michigan Retail Garden Center in Pennsylvania Aviary in Israel

5

For the ultimate in load carrying capacity, stiffness and insulation characteristics combined with excellentlight transmission, weather resistance and heat transferperformance, only Polygal offers a choice to bestmatch heavy-duty applications:

Titan™ 5/8” (16mm) triple-wall configuration with X-member for both added strength and thermal insulation performance.

ThermoGal™ 1” (25mm) triple-wall with X-member configuration, and multi-wall configurations providesenhanced performance under the most extreme temperature, load and environmental conditions.

TripleClear™ 5/16” (8mm) triple-wall sheet offers three layers of clear, high quality polycarbonate materialthat provide two air chambers for superior thermalinsulation performance and up to 20% more energycost savings. Wide rib spacing lets more light enter,and greatly improves ”see-through“ visibility for both coverings and walls, making it ideal for greenhouses,retail operations and atria.

Polygal’s exclusive PolyClear™ Anti-Fog/Anti-DripCondensation Control Finish is standard on TripleClearsheet. This unique feature dramatically lowers surfacetension, allowing moisture to spread and run off theinterior surface with no dripping. Backed by a 10 yearnon-prorated performance warranty.


Heavy Duty Glazing

TripleClear™ 8mm Triple-Wall Sheet

Titan ™ 16mm ThermoGal™TripleWall 25mm

TripleClear™


6

ManufacturePolygal PCSS is custom manufactured in a continuous extrusionprocess in widths up to 82" (2.1 meters). Stock widths are 48”and 72”, with lengths limited only by shipping constraints.

Polygal’s manufacturing facilities are ISO 9002 QualityStandard Certified. Polygal products also meet ISO 14001, the Environmental Management Standard.

FabricationPolygal PCSS can be easily drilled, cut, punched, sheared and bent using simple hand tools or sheet metal fabricatingequipment. A razor knife can be used to cut most thicknesses.For heavier gauges, a hand held circular saw with fine teeth is recommended. Chips and dust can be removed from the cellular structure with compressed air. When drilling holes it is necessary to allow for thermal expansion. Holes should be at least 1 1/2" from the edge of the sheet.

DesignPolygal PCSS is an engineered plastic. Specification of designcriteria, the design of supporting structures and attachment of Polygal PCSS to a structure should be determined by an engineer. Polygal can provide design charts and prepare computer analysis of typical applications. Contact Polygal USAfor additional information.

Impact ResistancePolygal PCSS withstands the impact of 16 lbs. dropped 25 feetwithout breakage. Exceeds Gardner Falling Dart Impact Testlimits. Exceeds ASTM E822.87 Hail Impact Test requirements.Impact Tests: Falling Dart, 220 ft-lb (1/2" radius tip): no rupture. Air Cannon, 100 ft-lb (1 1/2" dia. tip at 95 mph):no penetration.

Glazing SystemsPolygal may be installed in most aluminum, polycarbonate or wood glazing systems designed for glass. Standard metalsections can be used in various combinations.

Dry glazing systems are especially suited for Polygal sheets.Neoprene, Silicone, EPDM rubber or PVC gaskets of at least 80durometer are recommended. (CAUTION: Compatibility ofPVC gaskets with polycarbonate should be verified before use.)

Wet glazing systems are suitable for Polygal sheets when significant thermal movement is not expected. Polybutyleneglazing filler tapes are acceptable, as are silicone and one- ortwo-part polysulfide non-hardening sealants. Amine and benzamid curing silicone sealants are not suitable for use withPolygal sheets. Compatibility with polycarbonate should beverified with Polygal USA and the sealant or tape manufacturer.(CAUTION: Wet glazing systems must be designed and appliedto accommodate thermal expansion of the glazing material.)

Flammability & Code RequirementsPolygal PCSS is classified as "Light Transmitting Plastic" withperformance characteristics as follows:

•Horizontal Burn Rate: ASTM D635, UBC 52-4 or UL 94HB.Light Transmitting Plastics are classified as either CC-1 (extent

of burn 1" or less) or CC-2 (burn rate of less than 2.5"/minute).Polygal PCSS of 1/4" (6mm), 5/16" (8mm), 3/8" (10mm) and5/8" (16mm) thickness are classified CC-1.

•Smoke Density: ASTM E-84, or D-2843; UBC 42-1 or 52-2.Codes commonly require a Smoke Density Rating of not greaterthan 450 per ASTM E-84 test or not greater than 75 per ASTMD-2843. Polygal PCSS meets these requirements.

•Ignition Properties: ASTM D-1929 or UBC 52-3. Modelcodes typically require Light Transmitting Plastic to have a self-ignition temperature of 650°F or greater. Polygal PCSSmeets this requirement with a self-ignition temperature of986°F. Melts at 800°F.

•Flame Spread: ASTM E-84 or UBC 52-3. Model buildingcodes typically do not specify a flame spread requirement.Values for Polygal PCSS vary with thickness and range from 10 to 80.

Installation GuidelinesCo-extruded UV-stabilized surface layer must be installed to the exterior. The "Exposure Side" is indicated on the protectivefilm covering.

Sheets should be installed with extruded ribs oriented vertically.Open ends should be sealed to prevent dirt and debris fromentering sheet structure.

A 5° minimum slope is recommended.

Edge engagement or bite should be a least 1/2" for sheet thicknesses up to 3/8" (10mm). For 5/8" (16mm) sheets, edgeengagement should be 3/4".

Rabbet depth of frame is calculated as edge engagement plusthermal expansion for the size of sheet being used (1/8" per 3'of length or width per 100°F temp. differential).

Technical ServicesPolygal Technical Services Department is available to answerany questions you may have regarding our product and itsapplications. In addition, Polygal can provide customizedcomputer analysis to help determine the appropriate spans andthickness for your application. Shop Drawing Review is alsoavailable. When specifying RFX, Polygal can provide adetailed "Annual Energy Analysis" of your application.

Covered Walkways at LaGuardia Airport, New York City

7

AvailabilityPolycarbonate Structured Sheet Sizes:Stock Lengths: To 36’.Stock Widths: 1/4”(6mm) to 3/8”(10mm): 48” and 72”.

TripleClear 5/16”(8mm): 72”.Triple-Clip 5/8”(16mm): nominal 24”.All Other Panels 5/8”(16mm) to 1”(25mm): 47 1/4”.

Custom Widths: Fabricated to individual specifications up to 82" (±1/8" tolerance).

Polycarbonate Structured Sheet Colors:Standard Colors: Clear, Bronze, Ice.Custom Colors: Available on request.

WarrantyPolygal Polycarbonate Sheets are warranted for 10 years against loss of light transmission in excess of 6% by ASTM D-1003 and yellowing in excess of (10) delta by ASTM D-1925. In addition, Polygal Polycarbonate Sheets are warranted for 10 years againstbreakage due to hail. Warranty is non-prorated for 10 years when Polygal Polycarbonate Sheets are properly installed and maintained.

PolyClear™ Anti-Fog/Anti-Drip Condensation Control Finish is backed by a 10 year non-prorated performance warranty when properly installed and maintained.

Warranty details available on request or on the Web at www.polygalusa.com



Product Structure Panel Rib Weight Light transmission according Min. radius U-FactorThickness Spacing (lb/ft2) to ASTM D1003 (%) for cold bent Btu/

(A) (D) (Perpendicular to the panel) arches (h/ft2/°

Clear Bronze Ice

Standard 1/4” .224” 0.27 80 42 42 3’5” 0.636mm (6mm) (5.7mm) (1.05m)

Standard 5/16” .433” 0.33 80 42 32 4’7” 0.608mm (8mm) (11mm) (1.4m)

TripleClear™ 5/16” .787” 0.34 77 – – 6’ 0.508mm (8mm) (20mm) (1.83m)



Triple-Clip™ 5/8” .787” 0.55 70 42 32 13’8” 0.4116mm (16mm) (20mm) (4m)

Titan™ 5/8” .630” 0.55 61 42 32 9’2” 0.3916mm (16mm) (16mm) (2.8m)

RFX® 5/8” .787” 0.62 38 – NGL-32 9’2” 0.4116mm (16mm) (20mm) (2.8m)

ThermoGal™ 1” .984” 0.72 55 20 20 14’9” 0.3125mm (25mm) (25mm) (4.38m)

Primalite™ 5/8” .787” 0.55 NA NA 27 9’2” 0.4116mm (16mm) (20mm) (2.8m)

Primalite™ 1” .984” 0.72 NA NA 18 14’9” 0.3125mm (25mm) (25mm) (4.38m)

Polycarbonate Structured Sheet (PCSS)Product Selection

Thermal Expansion: Allow 1/8” per 3’ per 100°F temperature differential for both length and width for Clear and Ice panels; 1/4” per 4’ for Bronze panels.

SECTION 08840-PLASTIC GLAZINGThree-part specification as recommended by Construction Specification Institute


Part 1 - GENERAL

1.01 SECTION INCLUDESA. Plastic GlazingB. Extruded Plastic Accessories

1.02 RELATED SECTIONSA. Section 05100: Structure Metal FramingB. Section 07600: Flashing and Sheet MetalC. Section 07800: SkylightsD. Section 08900: Glazing Curtain Walls

1.03 DESIGN REQUIREMENTSA. Plastic shall be classified(CC1) (CC2) ( ).B. Glazing shall resist a ( ) psf inward and ( ) psf

outward design load with a safety factor of 1.5 and a maximum deflection of at least span/20.

1.04 SUBMITTALSA. Product Data:

1. Submit (2) ( ) copies of:a. Catalogs showing Material Properties

and Solar Performance.b. Installation Guidelinesc. Site Care and Handling Instructions.d. Cleaning and Maintenance Instructions.

2. Submit (2) ( ) copies of the following tests:a. ASTM D-635 describing Horizontal

Burn Characteristics and LightTransmitting Plastic Classification.

b. ASTM E-84 or ASTM D-2843 describingSmoke Density Rating.

c. ASTM D-1929 describing the SelfIgnition Properties.

B. Samples1. Submit (2) ( ) 4" x 6" samples of the

selected Type, Color and Gage.2. Submit (2) ( ) 6" long samples of extruded

plastic parts.

1.05 REGULATORY REQUIREMENTSA. Approved Light Transmitting Plastic per (SBC)(B/NBC) (UBC) ( ).

1.06 DELIVERY, STORAGE & HANDLINGA. Deliver sheets in Enclosed Wooden Crates.B. Store in Dry, Shaded and Well Ventilated

areas. Prevent dirt or debris from enteringthe cellular structure.

C. Store on a lean of 5-10° from the vertical.

1.07 WARRANTYA. Written warranty against visible yellowing,

changing color, significant change in light transmission and penetrating hail damage for ten (10) years.

Warranty details available on request.

PART 2 - PRODUCTS

2.01 MANUFACTURERSA. POLYGAL U.S.A., Inc.

1227 Barberry DriveJanesville, WI 53545608-757-1313FAX 608-757-1525800-537-0095

2.02 MATERIALA. Glazing:

1. (1/4") (5/16") (3/8") (5/8") (1”) thick POLYGAL (Solar Grade) (RFX) (Titan) (Triple-Clip) (Thermogal) (Primalite) Extruded Polycarbonate Structured Sheet.

2. Color shall be (Clear) (Bronze) (Ice) (Custom) ( ).

B. Extruded Accessories:1. Provide items indicated on the drawings.2. Color to be (Clear) (Bronze) (Ice).3. Gage shall match the glazing.

2.03 FABRICATIONA. Cutting:

1. Factory cut glazing to dimension required for installation.

2. Cut so that no burrs, chips or other deformations are apparent.

3. Factory clean each sheet of all debris,chips, filings grease, oil or other materials lodged inside the sheet.

4. Protect the surface of each sheet with a Removable Film.

B. Tolerance:1. Thickness shall meet ASTM C1036, Type I,

Transparent Flat Glazing.2. Flatness, warp and overall bow shall meet

ASTM C1048.3. Dimensional tolerance shall meet ASTM

C1048 for Transparent Glazing measured at an ambient temperature of 75° F.

PART 3 - EXECUTION

3.01 EXAMINATIONA. Immediately upon delivery examine each crate

for evidence of damage.B. Prior to installation examine each sheet for

damage.

3.02 PREPARATIONA. Treat open ends of each sheet immediately

upon opening crates so no dirt, debris or other material becomes lodged in the glazing.

B. Immediately prior to installation expose the glazing edges by peeling back the protective film in an amount sufficient for the edge bite.

C. Verify openings are of correct size.

3.03 INSTALLATIONA. Install in accordance with Manufacturer's

Recommendations for edge bite and expansion allowance.

B. Install the "Exposure Side" to the exterior.C. Immediately after installation remove the

Protective Release Film.

3.04 CLEANINGA. Glazing should be installed clean. For

additional cleaning follow the Manufacturer's Cleaning Instructions.

3.05 PROTECTIONA. Protect finished installation under provisions of

Section (01500) ( ).

Proprietary Polygal ProfilesH-Profile

6mm & 8mm

U-Profile

Bases & Caps

Flashing Profile

F-Profile16mm

U-Profile16mm

Aluminum Profiles

Ridge Profile

POLYGAL U.S.A., Inc.1227 Barberry Drive, Janesville, WI 53545Tel: 608-757-1313 Fax: 608-757-1525Web: www.polygalusa.com E-mail: [email protected]

800-537-0095

Printed in U.S.A.

SPECIFICATIONS

Screw Fastening System

ISO9002Th

eSt

andar

ds Institution Of Israel

Quality Assured Firm

SIISO 14001

This information has been carefully prepared and isbelieved to be entirely reliable. No responsibility isassumed for inaccuracies. POLYGAL reserves theright to make changes at any time in order to improvedesign and supply the best product possible.

6, 8, 10, 16mm

8-10mm 16mm

6mm

6, 8, 10, 16mm

6, 8, 10, 16mm

light - san diego plastics inc. · extruded from high performance polycarbonate. it's many...

Documents