light & hydraulic solutions cs580 & cs750 - …...• shear bolt overload coupling with...
TRANSCRIPT
November 2015 v01
SILU® CS90 Light & Hydraulic Solutions
CS580 & CS750
SILU® CS90 Light Solutions CS580/CS750 2
Changed market demand
Changing regulations including Euro 6, plus regional market demands, continue to reduce
available space on truck chassis (frame) rails for mounting traditional belt driven compressor
equipment. This has created an increasing demand of installations requiring compressor equipment
mounted within confines of the truck chassis (frame) rails.
Frame / Chassis rail
Power Take Off
Prop. (Cardin) shaft
Safety Torque Coupling
CS90
SILU® CS90/580/750
SILU® CS90 Light Solutions CS580/CS750 3
CS580/CS750 Solutions deliver a price competitive solution, suitable for installations within the chassis into all major
European road tractors utilised within the dense powder dry bulk (CS580) and medium to lean phase
granulates industries (CS750).
Key Features include: Geometry designed to enable compressor drive within chassis.
High quality and reliability.
Low capital & life cost.
Customer friendly sound perception.
Changed market demand
SILU® CS90/580/750
SILU® CS90 Light Solutions CS580/CS750 4
CS90 with Integrated Cooler CS90 for Remote Cooler
CS90 Airend
SILU® CS90/580/750
SILU® CS90 Light Solutions CS580/CS750 5
Airend: CCN & available permutations
Airend Airend Airend Airend
For inclusion into Name CCN Configuration Description
CS90R1H C24436487 Gear set 1 R-PTO L Integrated oil cooler CS750 Solution
CS90R2H C24436503 Gear set 1 R-PTO L Remote oil cooler CS750 Solution
CS90L1H C24436461 Gear set 1 L-PTO R Integrated oil cooler CS750 Solution
CS90L2H C24436495 Gear set 1 L-PTO R Remote oil cooler CS750 Solution
CS90R1L C24481814 Gear set 2 R-PTO L Integrated oil cooler CS580 Solution
CS90R2L C24481772 Gear set 2 R-PTO L Remote oil cooler CS580 Solution
CS90L1L C24481830 Gear set 2 L-PTO R Integrated oil cooler CS580 Solution
CS90L2L C24481798 Gear set 2 L-PTO R Remote oil cooler CS580 Solution
SILU® CS90
SILU® CS90 Light Solutions CS580/CS750 6
(Solution CS750) (Solution CS580)
SILU® CS90 Nomenclature
SILU® CS90 Light Solutions CS580/CS750 7
SILU® CS90 Performance
SILU® CS90 Light Solutions CS580/CS750 8
Design parameters
• Intermittent Dry Bulk discharge operating cycles (not Industrial 24/7)
• Airend and several solutions parts are capable of being reinstalled into second generation
truck installations.
SILU® CS90 Operating conditions
SILU® CS90 Light Solutions CS580/CS750 9
SILU® CS90 Technical Data & Performance Graphs
SILU® CS90 Light Solutions CS580/CS750 10
Model shown is : CS 90 L1/R1 (PTO R/L)
SILU® CS90 Dimensions & Weight
SILU® CS90 Light Solutions CS580/CS750 11
SILU® CS90 Installation Drawing
SILU® CS90 Light Solutions CS580/CS750 12
SILU® CS90 Authorised Speed Range
SILU® CS90 Light Solutions CS580/CS750 13
L-PTO R: R-PTO L:
SILU® CS90 Orientation & Direction of Rotation
SILU® CS90 Light Solutions CS580/CS750 14
Paint • 2 component Resin
• All castings primed
• Coloured in RAL 7016 (anthracite grey, matt)
• Minimum Thickness: 80 μm
Rotor corrosion protection • Rotors are high quality coated
(Electroless (chemical) nickel coating)
• Suction and discharge port are covered with to
protect against contaminant.
• Compliance with Foodstuffs and Consumer
Goods Law
SILU® CS90 Paint & Protection
SILU® CS90 Light Solutions CS580/CS750 15
Technical
• Performance-optimized airend
• Heightened airend shaft to reduce the angle of the drive shaft
• Weight: Euro 6 introduction adds around 100 kg weight to vehicles. Operators look to compensate
this loss in available payload through weight saving from component suppliers.
• Low service with greased for life cylindrical bearings on the suction side. Resulting in weight and
material savings.
• 2 gear sets / volume flow ranges available on one airend providing same footprint and installation
settings.
• Integrated lubrication piping within airend reducing risk of external damage to pipework.
• The airend has been designed with (a) two inlet suction ports, reducing installation complexity and
cost and (b) Side mounts, increasing available ground clearance.
• Installed (and recommended) with friction coupling. Shear bolt coupling available as option on
request.
SILU® CS90 & CS104
SILU® CS90 Customer benefits
SILU® CS90 Light Solutions CS580/CS750 16
Technical
• Rotor profile designed with low frequency and low noise resulting in improved operator working
conditions.
• Unique special coating of rotors applied, resulting in:
– No corrosion and longer life
– Ease of re-starting after standstill
– No pores, no inclusions & extremely hard
– Does not wear off
– Evenly layered maintaining rotor geometry & clearances for accurate tolerances & efficiency
– Suitable for utilization within the food industry (coating is FDA-certified).
SILU® CS90 Customer benefits
SILU® CS90 Light Solutions CS580/CS750 17
Silol and Silol Food grade Lubricants
• Fully synthetic high performance lubricant.
• Recommended by GHH RAND for longevity and performance.
• Airend lubricant capacity 3.9 litres.
• Lubricant change recommendation is once per year when exclusively using Silol or Silol FG.
• Silol is ideally suited for the dry bulk road transport market as it is suitable for use across a wide
variation of temperature changes. See table below in comparison to regular branded oil
restraints.
SILU® CS90 Lubricant
SILU® CS90 Light Solutions CS580/CS750 18
SILU® CS580 Light & CS750 Light Light Solution
SILU® CS90 Light Solutions CS580/CS750 19
SILU® CS580 & CS750 Light Solution & Airend CCN
Solution Name Configuration Solution CCN Airend Model Airend CCN
CS 750 Light-Kit PTO L Integrated Oil Cooler C24326068 CS90R1H C24436487
CS 750 Light-Kit PTO R Integrated Oil Cooler C24487258 CS90L1H C24436461
CS 750 Light-Kit PTO L Suitable for Remote Oil Cooler C24519126 CS90R2H C24436503
CS 750 Light-Kit PTO R Suitable for Remote Oil Cooler C24519134 CS90L2H C24436495
CS 580 Light-Kit PTO L Integrated Oil Cooler C24521841 CS90R1L C24481814
CS 580 Light-Kit PTO R Integrated Oil Cooler C24521866 CS90L1L C24481830
CS 580 Light-Kit PTO L Suitable for Remote Oil Cooler C24521874 CS90R2L C24481772
CS 580 Light-Kit PTO R Suitable for Remote Oil Cooler C24521882 CS90L2L C24481798
SILU® CS90 Light Solutions CS580/CS750 20
SILU® CS580 & CS750 Light Dimensions & Weight
SILU® CS90 Light Solutions CS580/CS750 21
SILU® CS580 & CS750 Light Authorised Speed Range
SILU® CS90 Light Solutions CS580/CS750 22
SILU® CS580 & CS750 Light Customer Interface Connections
SILU® CS90 Light Solutions CS580/CS750 23
SILU® CS580 & CS750 Light Features & Customer Benefits
SILU® CS90 Light Solutions CS580/CS750 24
• Reduced installation time with bolt on weight optimized (strength calculated), flat bracket,
fabricated with robust and durable.
• High reliability with corrosion resistant rotors, resulting in low operational costs & minimal off-road
expense
• Close coupled weight-optimized reactive discharge silencers optimized to all gear variations.
• Cyclonic Inlet Filter for remote mounting c/w Filter Restriction Indicator
• Low weight
• Integrated angle of 3° for achieving a parallel finish on chassis frame
• Safety Relief and Non return Valve
• Safety friction coupling for Vehicle Gearbox protection
• Oil pressure gauge
SILU® CS580 & CS750 Light Features & Customer Benefits
SILU® CS90 Light Solutions CS580/CS750 25
Optimised driveline configuration
• Reduced drive shaft angle and increased prop-shaft length. Obtained by utilizing the length of the
compressor rotor housing, resulting in increased durability of key components..
• Upper positioning of the drive shaft optimizes the prop shaft angle within recommended tolerances
of below 10° compound angle, resulting in improved life expectancy.
• Overall geometry enables an efficient and low labor content & cost installation for the client.
• Configuration enables installation into the most challenging and space restricted European 3 axle
tractors including short wheelbases and Euro 6 implications.
• Elimination of belt drive, reduces maintenance, off-road expenditure and saves weight increasing
payload.
Options • Direction of rotation PTO Left and Right
• Overload protection Friction (Std) Shear Bolt Option
• Integrated (Std) or remote mounted oil cooler arrangement
• Mounting bracket options
• Hose Coupling Stortz B or French
SILU® CS580 & CS750 Light Features & Customer Benefits
SILU® CS90 Light Solutions CS580/CS750 26
Scope of delivery
• CS90 Airend.
• Reactive Discharge Silencer with 2.5" pressure joint and Non-Return Valve.
• Universal Mounting Bracket.
• Oil Pressure Gauge.
• Maintenance Indicator.
• Bracket for Maintenance Indicator & Oil pressure gauge. Includes interconnecting fittings.
• Safety Relief Valve with protective cover.
• Air Intake Filter with rain cap and holder. DN100/110 Spiral hose, fittings and Hose clamps to connect
Filter to Airend.
• Friction overload coupling with articulated shaft flange DIN 100-6
• For the Integrated cooler versions only, the scope also includes: Rain Cap, DN110 spiral hose & clamps
for inlet air to oil cooler.
Optional on request:
• Chassis Spacer Kit (2 spacers).
• Shear bolt overload coupling with articulated shaft flange DIN 100-6 (incl. 3 spare shear bolts). Supplied
in-place of standard Friction overload coupling.
Optional for remote oil cooler:
• Screw connections for oil connections on the compressor.
• Oil cooler for external mounting.
• Screw connections for oil cooler.
• Fan controller 24 V for oil cooler fan with oil pressure switch and T-connector.
SILU® CS580 & CS750 Light Scope & Options
SILU® CS90 Light Solutions CS580/CS750 27
SILU® CS580 & CS750 Light Sales Literature
Available Languages
SILU® CS90 Light Solutions CS580/CS750 28
All SILU® standard languages available
(DE, DK, EN, FI, FR, IT, ES, NL, PL, PT, RO, RU, SE)
SILU® CS580 & CS750 Light Manuals
SILU® CS90 Light Solutions CS580/CS750 29
SILU® CS580, CS750 Light Hydraulic Driven Solution
SILU® CS90 Light Solutions CS580/CS750 30
• Beneficial on bulk tank tipping applications where hydrostatic drives are utilised and where
space is at a premium.
SILU® CS580, CS750 Light Close Coupled solution
SILU® CS90 Light Solutions CS580/CS750 31
Bell housing / trunk
Dual elastic coupling including
intermediate shaft
Hydraulic motor Parker F1-81-M
Item number 3781780
Protective guard
SILU® CS580, CS750 Light Close Coupled solution
SILU® CS90 Light Solutions CS580/CS750 32
• Does not require replacement discharge manifold.
• Can be supplied with or without Hydraulic motor.
• Note! GHH is not responsible for the Hydraulic drive circuit. Calculations and validation needs to be undertaken
for compatibility.
• Care should be taken to only operate the airend within its correct operating speeds. Hydraulic motors may have
the ability to drive beyond this if incorrectly sized.
SILU® CS580, CS750 Light Close Coupled solution
SILU® CS90 Light Solutions CS580/CS750 33
SILU® CS580, CS750 Light Ancillaries
SILU® CS90 Light Solutions CS580/CS750 34
Friction coupling (standard)
• Eliminates erratic problems with shear couplings.
• Problematic peak torques encountered with Auto boxes can
be accommodated by the friction elements within this
coupling.
• Some competitive friction couplings may suffer from
corrosion effecting release rating. GHH RAND solution
reduces this problem with „truck specific“ design eliminating
ingress of water
Shear coupling available on request
• Pins are designed to shear in the event of over torque being
encountered.
• Replacement pins are available upon request.
• CCN C23975337 Kit incl. companion flange DIN 100-6/8
SILU® CS580, CS750 Light Drive Couplings
SILU® CS90 Light Solutions CS580/CS750 35
SILU® CS90 Airend & Solutions Spare Parts
SILU® CS90 Light Solutions CS580/CS750 36
Inlet Filter Elements
• Inlet filter elements for Light Solutions
– CS580 (12m3/min) C22968937
– CS750 (15m3/min) C23536089
Shear Bolt Coupling replacement pins
SILU® CS90 Airend & Solutions Spare Parts