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Lift Product RangeOTIS Ltd working with Construction Fixing Systems Ltd
www.otis.com www.cfsfixings.com
Quality, innovation, support
These three words are at the heart of everything CFS provides to the lift industry, and remain as true today as when the business was first founded back in 2000 by Tim Chart.
The goal of CFS is simple: provide an enhanced level of service within the existing market, while always deliver cost-effective, technically brilliant solutions that resolve any application problem. Making this goal a reality is only possible through the drive, passion and commitment of the whole CFS team, who for over a decade have held the company’s philosophy true:
Analysis – Discussion – Action – ResultQuality products you can trust
Ideally suited to concrete, steel or composite structures, the highly innovative CFS product range includes lift suspension eyes, lift frames, through bolts for guide
rail fixings, plus the newly created S-Fix secure bolt fixing. However, the company is forever pushing to develop new products to meet the needs of an ever-changing industry. Product quality is also key to CFS’ continued success, which is why the company is proud to be ISO 9001 certified.
Testing and technical support
CFS is a member of the LEEA Association (Lifting Equipment Engineers Association) and fully understands the importance of on-site testing for both safety reasons and for peace of mind. CFS can also provide rapid technical backup for the many products provided, while full AutoCAD drawing services are available. Furthermore, CFS has the services of qualified engineers to assist with all projects and carries professional indemnity.
Recent CFS projects include: Central St. Giles / The Cube / Birmingham & Stratford Olympic Village / UCLH Hospital.
A brief introduction to CFS
Contents
www.cfsfixings.com 2
Suspension Eyes in top of slab page 4
Lift suspension eye �xing to steel beam page 6
Cast-in Channel Insert for Guide Rail �xing page 10
Insert for door �xing page 9
Alternative insert for block work wall page 9
S-Fix drill �xings for guide rails page 7-8
SA lift eye load testing page 5
Lift Suspension Eye RangeCFS lift suspension eye systems offer optimum solutions for both new build & modernisation projects.
They have been designed to offer the best technical solution for fixing to concrete or steel structures. CFS has used its extensive knowledge of concrete insert design to provide a safe easy to use cast in product for the contractor.
For existing concrete slabs, we have options for drilling through or fixing to the slab soffit. We can offer fixed, rotating & fold flat versions of eyes – ideal where headroom is tight.
With steel structures we can design and supply the supporting steel structure, with eyes that are specifically designed for welding to steelwork or can be post fixed by drilling to steel beams.
Lift Suspension Eye RangeSystems for new concrete structures
The CFS range is suitable for all types of structure: new concrete, existing and steel framed. CFS is able to offer component supply and a supply and site Test Service.
Load Group
Thread Diameter
Min Slab Thickness
Crown Foot Anchor
Socket Insert
Rotating Eye (RE)
Non-rotating Eye (NR)
1.2T 16mm 100mm CRA-16-80 LS-16 RE-16 NR-20
2.0T 20mm 130mm CRA-20-100 LS-20 RE-20 NR-20
2.5T 24mm 150mm CRA-24-115 LS-24 RE-24 NR-40
4.0T 30mm 200mm CRA-30-150 LS-30 RE-30 NR-40
6.3T 36mm 250mm – LS-36 RE-36 –
Suspension Eye Selection Chart
Cast-in Inserts
Crown Foot Anchor• Requires no additional
reinforcement
• Quick and easy to use
• Available in load capacities 1.2T to 4.0T
Cast-in Socket• Requires site applied
reinforcement
• Available in load capacities 1.2T to 12.5T
Applications for use with Cast-in Inserts
All types of Eye can be used with Crown Foot or Cast-in Socket Anchors
Insert Radius O/A Length
LS-16 10mm 500mm
LS-20 12mm 680mm
LS-24 12mm 740mm
LS-30 16mm 1020mm
LS-36 20mm 1260mm
Site Applied Reinforcement Table for Socket Inserts Type (LS)Suspension Eyes
Rotating Type (RE)
The link rotates to suit the force direction.
Non-Rotating Type (NR)
Fixed anti-rotation bolt.
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Non-Rotating Type with Socket
Rotating Type with Socket
Non-Rotating Type with Crown Foot Anchor
Rotating Type with Crown Foot Anchor
CERTIFICATE NO: CFS-0000/JUH
LIFT SHAFT EYE TEST REPORT
CUSTOMER: Lift Test PlcLift Test House,AnytownLT4 0LT
PROJECT: Customer Lift Skyscraper HouseTall TownTT4 15TT
DATE OF TESTING: 12th February 2007
EYECAPACITY
EYEPART
NO
METHODOF
FIXING
PROOFTESTLOAD
DATE OFTESTING
NAME OFTESTER
DATE OFRETEST
DUE1500kg 106 Welded
To steelbeam
2000kg 12th Feb2007
A.HouiellebecqN.Andrews
11th Feb2008
Notes
Please note beams were supplied by CFSEyes were welded on before beam was �tted
Construction Fixing Systems Ltd. Unit 2A West�eld Estate Henley Road Medmenham Marlow Bucks SL7 2TAT
Construction Fixing SystemsCFS
CERTIFICATE NO: CFS-0000/JUH
LIFT SHAFT EYE TEST REPORT
CUSTOMER: Lift Test PlcLift Test House,AnytownLT4 0LT
PROJECT: Customer Lift Skyscraper HouseTall TownTT4 15TT
DATE OF TESTING: 12th February 2007
EYECAPACITY
EYEPART
NO
METHODOF
FIXING
PROOFTESTLOAD
DATE OFTESTING
NAME OFTESTER
DATE OFRETEST
DUE1500kg 106 Welded
To steelbeam
2000kg 12th Feb2007
A.HouiellebecqN.Andrews
11th Feb2008
Notes
Please note beams were supplied by CFSEyes were welded on before beam was �tted
Construction Fixing Systems Ltd. Unit 2A West�eld Estate Henley Road Medmenham Marlow Bucks SL7 2TAT
Construction Fixing SystemsCFS
Lift Suspension Eye TestingSite Testing Service
• CFS provides a comprehensive Site Testing Service. We can load Test up to 12.5T
• Test Certificates are provided
• We offer a rapid response time
• Tests are conducted by means of tensioned chain to the lift pit or the top of the slab accessed through door openings
• All operatives have CSCS cards and will liase carefully with the contractor to establish the most suitable test method
• Method statements and risk assessments provided on request
• Members of LEEA.
Lift StructuresFreestanding, restrained structures
For use in timber or other buildings where lift loads are to be taken independently from the main building structure. Erected by CFS personnel. Complete with lifting beams and tested lifting eyes.
• Available for structures 2 stories to 8 stories
• Guide rails fitted to rear are not shown
• CFS produce dedicated AutoCAD drawings for each project.
1600mm to 2000mm1100mm
Lift Towers
Otis Speedy Beam Adjustable bar for different shaft widths 1600mm to 2000mm complete with lift suspension eyes lightweight and portable.
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Load Group
Thread Diameter
Combi Anchor C/W Spreader Plate
Non- rotating Eye
Rotating Eye
Hole to drill through slab ‘W’
1.2T 16mm CASP-16 *_Length (H)
NR-20 RE-16 23 Ø –
2.0T 20mm CASP-20 *_Length (H)
NR-20 RE-20 30 Ø –
2.5T 24mm CASP-24 *_Length (H)
NR-40 RE-24 37 Ø –
4.0T 30mm CASP-30 *_Length (H)
NR-40 RE-30 42 Ø –
Combi-Anchor complete with Spreader Plate
Systems for Existing concrete Structures
H
W
H
W
H
W
H
W
Stud Bearing Plate for use with existing slabs
for use with Non-rotating eyes please specify slab thickness ‘H’
available in load groups (2T) & (4T)
W - Core drilled Hole Diameter = 26mm (2T) W - Core drilled Hole Diameter = 32mm (4T)
H
W
H
W
Non-rotating Eye for fixing to underside of slabs.
2 Tonne Eye fixed with N12 Through Bolts. 4 Tonne Eye fixed with M16 Through Bolts.
Combi-Anchor c/w spreader plate for fixing through existing slabs for use with rotating & non-rotating Eyes.
Existing Slab Core Drilled to Suit.
Please specify slab thickness
Rotating Eye for fixing to underside of slabs.
2 Tonne Eye fixed with M12 Through Bolts. 4 Tonne Eye fixed with M16 Through Bolts.
Lift Suspension Beams and EyesSteel beams with pre-fixed lift suspension eyes
Please specify eye positions and overall length of beam to ensure adequate bearing on your block or brick walls. For Folding Eyes specify the direction of fold. CFS can advise on beam sizes.
Non-rotating Eye ’Folding’ Type ’FE’• excellent load transmission to the existing structure
• folds flat, ideal for restricted height applications
• incorporates a ’bump’ stop to ensure the eye can only fold one way. Enables easy hooking into the eye by operatives.
Load Group
Welded Rotating Eye Type WRE
Welded Non-Rotating Eye Type NR
Welded Folding Type FE
Bolted Eye
Up to 2.0T
WRE-20 NR-20 FE-20 NBR-20
>2.0T to ≤4.0T
WRE-40 NR-40 FE-40 NBR-40
1. Rotating eye with packer plate bolted to beam.
2. Non-rotating eye for bolting to steel beams. Type NBR. Please specify beam size.
3. Non-rotating eye for welding to steel beams. Type NR. Please specify beam size.
Non-rotating Eye Type NR
Lock nut
H
W
The Rotating Eye ’for welding Type ‘WRE’• gives excellent load distribution to the existing steel work
• easy to place accurately
• rotates to align with force direction.
Eye Type NR Folding Non-Rotating Eye Type WRE Rotating
O/A length
1. 2. 3.
For block & concrete shafts
Key benefits
• Through fixing – anchor can be installed through component.
• Immediate clamping – anchor will secure component firm against substrate
• Fast installation – Reduction in installation time
• High load performance – extensive testing carried out with 6 major block manufactures.
Application
• Lift guide rails and door components
• Mechanical and electrical service
Part No. Resin Pack Size Application
94405 FIS V 360 S 6 For resin anchor studs
42740 FISV ECON SITE BOX
1 Contains resign, studs, gun etc.
56052 FIS AM GUN 1 Applicator gun
48980 14-22 BRUSH 2 Drilled hole cleaning item
61223 FIS S NOZZLES 10 Drilled hole cleaning item
Drill Fixings for Guide RailsCFS has the Fischer Range of Tested Products
Part No. TL Resin Studs Pack Size Application Concrete Dense Block Brickwork
42727 TL RESIN STUD M12 10 Stud for use with resin
• • •
Part No. CFS S-Fix Pack Size Application Concrete Dense Block Brickwork
M12 S-FIX M16 S-FIX
M12 S-FIX M16 S-FIX
1 For block rapid fixing
•
Part No. FBN II Through Bolt Pack Size Application Concrete Dense Block Brickwork
94405 FIS V 360 S 20 Bolt for concrete wall
•
Together with Fischer UK, CFS have developed a wide range of post drilled fixings, providing high quality products with excellent technical support.
We have products to suit concrete, block and brick structures, available from stock on a rapid delivery service.
Kit no. Part No. S-FIX
M12 CFS Anchor Bolt Quantity
Part No. 94405
FIS V 360 S Quantity
Part No. 504003
SDS PLUS 12 X 210 Quantity
FK2 30 1 1FK3 40 1 1FK4 50 1 1FK5 60 2 1FK6 70 2 1FK7 80 2 1FK8 90 2 1FK9 100 2 1FK10 110 3 1FK11 120 3 1FK12 130 3 1FK13 140 3 1FK14 150 3 1FK15 160 4 1FK16 170 4 1FK17 180 4 1FK18 190 4 1FK19 200 4 1FK20 200 5 1
Through Bolt Fixing Kits Ref FK
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SDS – S4L Part No Working Length
5 x 100 x 160 1618596189 1005.5 x 50 x 110 1618596165 505.5 x 100 x 160 2608596146 1006 x 100 x 160 1618596167 1006 x 150 x 210 2608596115 1507 x 100 x 160 1618596171 1008 x 100 x 160 1618596173 1008 x 150 x 210 1618596174 1508 x 200 x 260 1618596264 2008 x 400 x 450 2608596116 40010 x 150 x 210 1618596265 15010 x 200 x 260 1618596178 20010 x 250 x 310 1618596315 25010 x 400 x 460 1618596267 40012 x 150 x 210 1618596268 15012 x 200 x 260 1618596182 20012 x 250 x 310 2608597782 25012 x 400 x 460 1618596269 40012 x 550 x 610 1618596224 55014 x 100 x 160 1618596185 10014 x 150 x 210 1618596270 15014 x 400 x 460 2608596118 40016 x 150 x 210 2608596185 15016 x 250 x 310 2608596186 25016 x 400 x 450 1618596259 40016 x 550 x 600 1618596226 55018 x 150 x 200 1618596204 15020 x 150 x 200 1618596207 15020 x 250 x 310 1618596262 25020 x 400 x 450 1618596263 40025 x 200 x 250 1618596238 200
SDS – X5L Part No Working Length
5 x 100 x 160 2608585024 1005.5 x 50 x 110 2608585026 505.5 x 100 x 160 2608585027 1006 x 100 x 165 2608585029 1006 x 150 x 215 2608585030 1507 x 100 x 165 2608585037 1008 x 100 x 165 2608585039 1008 x 150 x 215 2608585040 1508 x 200 x 265 2608585041 20010 x 150 x 215 2608585046 15010 x 200 x 265 2608585047 20010 x 250 x 315 2608587173 25012 x 150 x 215 2608585051 15012 x 200 x 265 2608585052 20012 x 300 x 365 2608585053 30012 x 400 x 465 2608585054 400
Drill Bit Part No.
2 26085859082.5 26085859093 26085859113.5 26085859144 26085859164.2 26085859184.5 26085859205 26085859225.5 26085859256 26085859266.5 26085859277 26085859298 26085859328.5 26085859339 260858593410 260858593612 260858594013 2608585942
HSS Ground Drill Bits
Drill Bit Part No.
2 26085965502.5 26085965553 26085965603.5 26085965654 26085965704.2 26085858484.5 26085965755 26085965805.5 26085965856 26085965907 26085966008 26085966109 260859662010 260859663011 260859664012 260859665013 2608596660
HSS Cobalt Drill Bits
c
a
b
c
a
b
c
a
b
Plain Back Channels Typical Length
PBB 40 (40/25) 550, 800, 1100, 1300 max 3000mm
PBB 50 (49/30) 550, 800, 1100, 1300 max 3000mm
Plain back Channels for Welding to Steel Structures
c
a
b
c
a
b
Triple Channel Assemblies Typical Length
TCH 40 (40/25) 550, 800, 1100, 1300 max 3000mm
TCH 50 (49/30) 550, 800, 1100, 1300 max 3000mm
CFS Type PBB CFS Type PBBH
Triple Channel Assembly for welding
to steel frames
Available in mild steel for welding to steelwork. 40/25
& 49/30 sections available, maximum length 3050mm
PBBH C.W. Fixing cleats for bolting to block walls. Please consult CFS
Lift Block Systems C/W Channel Insertsfor use with Block Walls
• Lift-block system incorporating cast-in inserts
• Utilises pre-cast blocks manufactured to suit site dimensions
• Saves time-consuming site casting of padstones within block walls. Please specify your dimensions.
c
a
b
c
a
b
Please specify dimensions a, b, c.
Channels for fixing to lightweight metal deck floorsCFS Met Stop Inserts for fixing to the edge of Holo-rib type decking
CFS provides a channel incorporated within a metal edge trim profile. There is no need to worry about the uncertainty of fixing to the edge of this lightweight flooring system. Please specify floor height, return leg length and channel size.
Typical installation showing Met stop shot fired or tek-screwed down to the steel frame. Restraint straps are provided to give additional restraint to the upper edge.
CFS Met Stop 40 (40/25)CFS Met Stop 50 (49/30)
9 www.cfsfixings.com
Part No. Finish
40/25 TB
M12 x 50 M12 x 60 M12 x 80 M16 x 60 M12 x 60 M16 x 80
Electroplated
49/30 TB
M16 x 50 M16 x 60 M16 x 80 M20 x 60 M20 x 100
Electroplated
T-bolts to Suit Channels
Cast-in Insert SystemsTypically for Guide Rail and Door Fixing
Part No.
Tension Load Capacity per bolt per 250mm
Shear Load Capacity per bolt per 250mm
Typical Available Lengths (mm)
40/25 CH
8.0kN 10.kN 200, 250, 550, 800, 1100, 1300, 1550, upto 3050
49/30 CH
12.50kN 15.0kN 200, 250, 550, 800, 1100, 1300, 1550, upto 3050
Channel Insert Technical Data
Typical Guide Rail Fixing in a Concrete Shaft
All supplied c/w nut. Spun galvanised grade 8.8 available on request. Other channel sizes available on request.
‘Back to back’ Angles Guide Rail
‘Clip’ Clamp
Insert
Part No. T Bolts 40/25 Pack Size
TB40-12-50 40/25 M12 x 50 1
TB40-12-80 40/25 M12 x 80 1
TB40-12-100 40/25 M12 x 100 1
TB40-16-50 40/25 M16 x 50 1
TB40-16-80 40/25 M16 x 80 1
TB40-16-100 40/25 M16 x 100 1
Part No. T Bolts 50/30 Pack Size
TB50-16-50 50/30 M16 x 50 1
TB50-16-80 50/30 M16 x 80 1
Cast-in channels and T-Bolts for block & concrete shafts
Part No. 40/25 Cast-in Channel Pack Size
CH40-200 40/25 HDG Channel 200mm 1
CH40-550 40/25 HDG Channel 550mm 1
CH40-800 40/25 HDG Channel 800mm 1
CH40-1100 40/25 HDG Channel 1100mm 1
CH40-1300 40/25 HDG Channel 1300mm 1
CH40-1550 40/25 HDG Channel 1550mm 1
CH40-1800 40/25 HDG Channel 1800mm 1
Part No. 50/30 Cast-in Channel Pack Size
CH50-200 50/30 HDG Channel 200mm 1
CH50-550 50/30 HDG Channel 550mm 1
CH50-800 50/30 HDG Channel 800mm 1
CH50-1100 50/30 HDG Channel 1100mm 1
CH50-1300 50/30 HDG Channel 1300mm 1
CH50-1550 50/30 HDG Channel 1550mm 1
CH50-1800 50/30 HDG Channel 1800mm 1
Cast-in channels and T-Bolts for block & concrete shafts
CFS Site Testing Servicefor Guide Rail fixings
• CFS can test all types of drilled and cast-in fixing
• Members of LEEA
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Construction Fixing Systems LimitedUnit 2, Westfield Estate, Henley Road, Medmenham, Marlow, Buckinghamshire SL7 2TA. UK
Telephone. +44 (0) 1491 576466Fax. +44 (0) 1491 578166
Email. [email protected]