APOLLO VREDESTEIN2019

LIFE CYCLE OF A TYRESEMINAR DUURZAME FABRIEKEN 28 MEI 2019M.K. RUDOLFSUSTAINABILITY OFFICER

CONTENT

1. Short introduction Apollo2. Our values3. Why performing an LCA?4. LCA of a tyre5. Analysis per phase

2

APOLLO AT A GLANCE

Leading Global Tyre Company

o Presence across India, Europe &

other growing economies of Asia

Leading Tyre Manufacturer in India

o One of the largest radial tyre

capacity in India (FY 2017)

o UHP & Winter tyres capabilities

o ~ 25% market share in truck tyre

Manufacturing Across

2 Continents

o Manufacturing presence in Asia &

Europe

o ~5,000 retail dealers in India

o ~5,800 dealer outlets in

Europe

Extensive Distribution Network

o ~15,500 employees world wide

o Multi-cultural / multi-nationalities

Large Talent Pool

Mix of Global & Regional

Brands

3

MULTINATIONAL PRECENCE

---

Sales to more than 100 countries world wide

Marketing Office

Manufacturing Plant

R&D Center

Procurement Office

• New Jersey, USA

• Sales & Marketing Office• New: Hungary

• Tyres: Passenger Car & CV

• Production expected by

early CY17

• London, UK

• Global Marketing Office

• Dubai, UAE

• Sales & Marketing Office

• Plant: Enschede,

Netherlands

• 200 MT per day

• Tyres: Passenger Vehicle,

Spacemaster and Agricultural

• R&D EA, Enschede & Frankfurt

• Plants: Oragadam, Limda

Perambra & Kalamassery

• 1,445 MT per day

• Tyres: Passenger cars, commercial

vehicles, farm vehicles, OHVs

• R&D APMEA, Chennai

• Johannesburg,

South Africa

• Sales & Marketing Office

• Bangkok, Thailand

Sales & Marketing Office

• Singapore,

Procurement Office

• Kuala Lumpur,

Malaysia Sales &

Marketing Office

Global presence in line with our vision of being a significant global player 4

ABOUT APOLLO VREDESTEIN BV

• Car tyre factory (46,000 m² in Enschede): 6,400,000 car and van tyres per year

• Agricultural tyre factory (9,000 m² in Enschede): 543,000 agricultural and van tyres per year

• Warehouse and distribution centre (90,000 m² in Enschede)

• Head Office region Europe based in Amsterdam

• New factory in Hungary

• 1500 personnel

5

BRAND PROTOFOLIO IN EUROPE

6

OUR BELIEFS

VISION 2020

Unlock a world

of opportunities.

To be a premier tyre

company with a diversified

and multinational presence.

PASSION

IN

MOTION

2.0

CUSTOMER FIRST

We believe that our customers and those whom they serve are central to everything we do

BUSINESS ETHICS

We act with integrity

CARE FOR SOCIETY

We actively participate in our local communities to address health, safety, environment and community needs

EMPOWERMENT

We take ownership for our actions and responsibility for results

COMMUNICATE OPENLY

We are open and transparent in our communication across geographies and levels

ONE FAMILY

We celebrate our oneness through building trusting relations, respect for diversity and passion towards common goals

Our Values…

7

WHY PERFORMING AN LCA?

• Inzicht te krijgen wat het energieverbruik per levensfase van een product is• Inzicht hoe te verduurzamen • MJA afspraak CO2 reductie

8

LIFE CYCLE ASSESSMENT (LCA) OF A TYRE

-1000

-500

0

500

1000

1500

2000

Tyre Life Cycle: Qualitative Analysis

Ene

rgy

Co

nsu

mp

tio

nR

eco

very

Raw Material Transport Usage End of LifeProduction

2- Energy Saving/ Renewable Energy

23- Transportation3

1- Renewable resources / Bio materials

1

4- Rolling Resistance/ Fuel Consumption

4

5- Recycling

5

9

1. LCA OF A TYRE

1.

2.

10

1. LCA van een autoband

4.

5.

11

LCA PHASE 1 EN 4 R&D

Renewable Resources/ Lower Rolling Resistance

Rubber

Filler

Oils & Additives

Reinforcements

Sustainability

Performances

12

LCA PHASE 2 PRODUCTION

Energy saving during production

• Energy use of Apollo Vredestein is significant

13

Equal to 21.500 households

Or a city like Doetinchem

91,1%

8,9%

Electricity use

Rest of the Enschede municipality AVBV

94,7%

5,3%

Total energy use

Rest of the Enschede municipality AVBV

94,2%

5,8%

CO2 emissions

Rest of the Enschede municipality AVBV

61,6%

38,4%

Share in Enschede's industrial energy requirement

Rest of Enschede's industry AVBV

65,6%

34,4%

Share in Enschede's industrial CO2 emissions

Rest of Enschede's industry AVBV

LCA PHASE 2 PRODUCTION

How reducing fossil CO2 emissions?

Reducing fossil CO2 emissions

Using renewableenergy

Energy saving projects

Energy Awareness

Switch off energy users:-Lighting-Heating-Airco-Ventilation-Machines

Saving energy consumption:-LED lights-Insulation- Re-use heat

-Bio steam-Solar panels-Windmills

14

LCA PHASE 2 PRODUCTION

Energy saving - Scrap reduction

Example 2017 (1% reduction)

1e saving -> el. energy consumption of the plantTotal consumption 61.000.000 kWhSavings 1.551.000 kWh 2.5%

2e saving -> less raw materialsProduction 47.878 ton1% less scrap 478,78 tonAverage energy to produce 1 kg raw material = 88 MJ/kgSaving 42 TJAnnual consumption plant 858 TJ

5 %

15

LCA PHASE 5 R&D

End of Life

Cradle to cradle, making new raw materials for tyres after end of life

New polymeres De-vulcanisationFilling materials CrumblingNew carbom black PyrolysisOils Pyrolysis

16

QUESTIONS