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Life Cycle Assessment: Transforming Data into Business Value Libby Bernick, P.E., LEED AP [email protected]

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Life Cycle Assessment:

Transforming Data into Business

Value

Libby Bernick, P.E., LEED AP

[email protected]

Management consulting

expertise focused on

enabling companies to

understand sustainability,

improve performance, and

succeed in the marketplace

Premier provider of software tools for sustainability performance management: - GaBi Product Life Cycle Assessment (LCA),- SoFi Sustainability metrics collection, accounting, and reporting

2

Agenda

• What is Life Cycle Assessment (LCA)?

• Demand for Sustainable Products and

Strategies – What is the context for LCA

• LCA Applications

• Challenges & Looking Ahead

3

What is Life Cycle Assessment?

Scientific tool to evaluate and quantify environmental

performance of products and services from cradle to

grave

Raw Material Extraction

Packaging

End of Life

Processing

Transportation

TransportationTransportation

Bottling

ISO 14040 & 14044

Use

Why use life cycle thinking?

DisposalUseRetail

Envir

onm

enta

l an

d s

oci

al i

mpac

ts

Opportunities for value creation through life

cycle thinking about environmental and

social performance

80% of current management effort covers only 20%

of the available opportunities for value creation

Upstream

Opportunities:

Building up better

alliances, access to

limited resources,

stability of supply, etc.

high

low

Product Chain

Manufacturing/

ProcessingTransportationProduction

Source: Adapted from WWF-UK 2003

Downstream

Opportunities:

Customer satisfaction

and loyalty, improved

brand image, etc.

Paper, film, adhesive component

manufacturing

Formulation

Label Printing and Packaging

Raw Material Sourcing

Distribution & Use

Disposal

Paper, film, adhesive component

manufacturing

Formulation

Label Printing and Packaging

Raw Material Sourcing

Distribution & Use

Disposal

New Jersey Plant Florida Plant

Organizational Footprint Corporate

Activities –Contributing to

Environmental Burden

Sales

R&D

OverheadCorporate

Travel

Production & Manufacturing

Product LCA –Contributing to

Environmental Burden

Product Footprint vs. Organizational Footprint

“Gate to

gate”

“Cradle to

grave”

21.10.2010

Goal and scope

definition

Inventory analysis

Impact assessment

Inte

rpre

tatio

n

LCA framework Direct applications:

• Product

development

and improvement

• Strategic planning

• Public policy making

• Marketing

• Other

ISO

14043

ISO 14041

ISO 14041

ISO 14042

Framework of LCA - The ISO 14040 series

• Inputs

– Materials & Resources

• Water

• Active Ingredients

• Fragrances

• Packaging

– Energy

• Electricity

• Natural Gas

• Outputs

• Product

• Shampoo

• Emissions

• Wastewater

• Stack Emissions

• Waste

• Packaging

Data Collection

21.10.2010

Goal and scope

definition

Inventory analysis

Impact assessment

Inte

rpre

tatio

n

LCA framework Direct applications:

• Product

development

and improvement

• Strategic planning

• Public policy making

• Marketing

• Other

ISO

14043

ISO 14041

ISO 14041

ISO 14042

Framework of LCA - The ISO 14040 series

HCFC Emissions

Ozone Depletion

Skin Cancer

Human Health

Examples of LCA Impact Categories

aka “Carbon Footprint”

Fossil Fuel Depletion –amount of energy extracted from the earth for non-renewable resources

Climate Change: measure of greenhouse gas emissions (i.e. CO2 , methane, etc.)

Examples of LCA Impact Categories

• Eutrophication - water quality

degradation caused by algae

growth from excess Nitrogen

and Phosphorus

• Acidification - emissions that

cause acidifying effects

Examples of LCA Impact Categories

• Smog: air pollution from

fumes and emissions

• Ozone Depletion: measure

of emissions that deplete

ozone layer within

stratosphere

• Others: USETox, Lanca – land

use, Water footprint, etc.

12

Typical LCA Profiles

Source: Ashby, 1998

Agenda

• What is Life Cycle Assessment (LCA)?

• Demand for Sustainable Products and

Strategies – What is the context for LCA

• LCA Applications

• Challenges & Looking Ahead

13

Societal

Consciousness

Growing media,financial

(CDP) and consumer

focus on environment

and climate change

Retail Revolution

Reduce suppply chain

costs, footprint and

sourcing/developing

green products

Government

Activity

Reduce impacts of

production, resource

conservation, reduce

waste to landfill, enhance

competitiveness, ...

Competitive

positioning of

materials,

technologies,

products &services

Providing

environmnetally and

socially responsible

solutions

14

Converging Interests in Demand for Sustainable Products

Corporate Strategic Approaches to Sustainability

© Five Winds International

Product Strategies

Deep Green

e.g. Momentum,

Tom’s of Maine

Opportunistic (light)

Green

e.g. Estee Lauder

(Aveda)

Transformative

e.g. Interface, HM

Timberland

All Products

designed green

from concept stage

Niche Products to

target market

segment

All New Products

plus legacy

products over time

Disruptive Innovators -

Need to ensure

materials, processes,

transport, logistics etc –

all environmentally

sound from day one –

whole Company has

green brand

Fast followers - Need to

manage perception of

non-green products and

ensure green products

are branded separately

Typically sector leaders

- Need deep green type

process for new

products and a strategy

for bringing along legacy

products

Values Driven

Leadership Driven

Market Driven

Life Cycle Assessment in Context of Business

Strategies

CorporateBrand & Strategy

Sustainability Management Systems

Sustainable Business Priorities (risks and opportunities )

Programs and ActivitiesDesign for Sustainability , eco-efficiency, energy

& carbon management, EH&S, community engagement…

Tools and Data

LCA data and information, business unit and corporate data, Risk assessment, etc.

Organizations today must

understand their

sustainability performance

(corporate and product

footprints)

17

"A lot of companies publish how green their

building is, but it doesn't matter if you're

shipping millions of power-hungry products

with toxic chemicals in them," says CEO Steve

Jobs in an interview. "It's like asking a

cigarette company how green their office is.”

Apple CEO Steve Jobs

Source: Businessweek 2010

• USEPA “Listening” Session and Open

Docket, 9/24/10

– Product Stewardship, Use of LCA, open

source LCA data, Sustainable Product

Database, etc.

• French Assembly

– Article 85 of Grenelle 2 outlines a program

on environmental/carbon declaration

labels for consumer products

Government & Regulatory Trends

“consumers should be informed by way of

marking, labelling, posting or any other

“suitable” manner of the carbon content of

products and their packaging, as well as the

consumption of natural resources or the

environmental impact during the life cycles of

those products”

Retailer Trends – Sustainability Index

19

Retail - Sustainability Measurement & Reporting System

20

Environmental Marketing Claims – UK’s DEFRA Guidance

21

Agenda

• What is Life Cycle Assessment (LCA)?

• Demand for Sustainable Products and

Strategies – What is the context for LCA

• LCA Applications

• Challenges & Looking Ahead

22

LCA Applications

Internal External

Strategic

Responding/

Reactive

Technology

assessments

Material

selection/

screening

Process

performance

improvement

Packaging

system analysis

Industrial

Ecology

analysis

Carbon Footprint

Design support

Eco-labelling &

Environmental

Product

Declarations

Marketing

Product

branding

Sales support

Product

Disclosure/

communications

Environmental

reporting

Most Common

Applications

Less common or emerging

applications

23

• 1 million litres of water saved,

• During transport 500,000 litres of

diesel is saved,

• If replacement of traditional

shopping bags then save up to

275 tons of plastic.

24

• ~8,500 tons less paper will be

consumed,

• 20 million Megajoules of

electricity saved,

• 1 million litres less of fuel oil use,

Puma: Packaging LCA and Redesign

http://www.youtube.com/watch?v=vwRulz8hPKI

Use of LCA: Product Innovation and Material

Savings(VIDEO LINK)

Use of LCA: Competitive Advantage & Brand Equity

25

26

- Results “critical” in attracting over $30 million in capital from investors

- Foundation for how customers sell products made with AirDyetechnology.

- Ability to demonstrate, quantitatively, the impact of AirDye® technology - a key element in consumer acquisition

Use of LCA: Access to Capital & Competitive Advantage for New Technology

Global Warming Potential - Cradle to Gate

0

10000000

20000000

30000000

40000000

50000000

60000000

70000000

80000000

BAP Base Case BAP Upgrade

kg

CO

2-e

qu

ivale

nt/

6 m

on

ths

op

era

tio

n

Mining

Optibor Plant

Global Warming Potential - Optibor Plant

Breakdown (BAP Upgrade)

Steam

74%

Power

8%

Sulphuric acid

18%

Transport

0%

Others

0%

Use of LCA: Supporting CapEx Decisions

27

Use of LCA: Product Differentiation & Marketing

• Using LCA data to provide

information about your companies’

products to customers and the

marketplace in general

• Case studies on external corporate

website

• Providing LCI profiles upstream in

supply chain

• Examples: Unilever’s product

profiles

28

June 2008 Carbon

Footp

29

Use of LCA: Communicating Product Performance –Boots Shampoo

30

Use of LCA: Understanding Corporate Performance

Hot Spot Screening: Comparative Study of 9 Home & Personal Care Products

31Source: Koehler, et al. 2009. ES&T

Henkel AG: Consumer Communication & Education

32Source: Henkel AG, Nov. 2008, Case Study of PCF Pilot Project

33

Henkel AG: Consumer Communication & Education

Evonik & Novazyme

34

Agenda

• What is Life Cycle Assessment (LCA)?

• Demand for Sustainable Products and

Strategies – What is the context for LCA

• LCA Applications

• Challenges & Looking Ahead

35

LCA Challenges & Opportunities for Personal Care Products

Data: quality assured, publicly available,

geographic relevance, reference

year, etc.

– Personal care product LCAs primarily

for internal use

– Commercial databases (e.g., Gabi)

more recent, robust than others

– Fragrances and proprietary

ingredients – below cutoffs?

– Proxy values

– Trade association - industry wide

data sets?

36

Social Factors

Supply chain

Labor/food

production

Health and

safety

LCA & Product Sustainability – Data Needs

Life cycle impacts

– GWP, ODP

Primary energy

Waste

Technical Assessment

Fit for purpose

functionality

- Safety

- Transport

- Storage, Cold Chain

Risk Assessment

Eco-toxicity

Human Health

Material attributes

- sustainability

Life Cycle Costs

materials, capital

equipment

, product loss,

recycling

infrastructure

Typical level of information available

High Low

LCA Challenges & Opportunities for Personal Care Products

• Packaging vs. Product?

38

• Screening

• Identify product “hot spots” – prioritizing R&D,

NPD, etc.

• Retail Buyer sourcing profiles

• Assess standards & ecolabel coverage

LCA Challenges & Opportunities for Personal Care Products – Hot Spot Profiles

39

LCA Challenges & Opportunities in Personal Care Products

• Toxicity

– USETox methodology recently released

– LCA and risk assessment: complimentary tools

• Water Footprinting

– Varying methodologies

– Product specific issues

• Biobased Materials –key impact considerations include

agricultural based products: carbon, water, & land use

• Marketing, Branding – opportunity to use LCA as tool to

communicate product performance has not been fully

leveraged by home & personal care companies (compared to

some other sectors)40

Summary

• Life Cycle thinking is critically important – hardwire

into product development process

• Life Cycle Assessment

– key tool for evaluating environmental performance

of product systems – need additional information for

complete sustainability performance

– Business value has been demonstrated

– Tools and data increasingly available

• Credible approaches use ISO standards and

reputable data and software, involve stakeholders,

with careful communications

41

Living Our Values

Five Winds is a Carbon Neutral Company

and follows a Sustainable Purchasing Policy

October 21, 2010