li slf-sppti wt f t istllti isttis purusline living ... · sound and secure according to bs 5268...

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LINEAR SELF-SUPPORTING WETROOM FORMER TRAY INSTALLATION INSTRUCTIONS

Purusline Living & Linear Self-Supporting Wetroom Former Tray

Installation Instructionsfor stainless steel Tile Insert grate

2017:1

Purus Ltd.Suite 6, Arena ParkTarn Lane, ScarcroftLeedsLS17 9BF

Installation instructions for:Page 2 - Linear Self-Supporting Wetroom Former Tray &

Purusline Living into wooden floors0 - Purusline Living into concrete floors

Please contact us for further information:

Tel: 0113 289 3172Technical Helpline: 0113 289 6102

Fax: 0113 289 [email protected]

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LINEAR SELF-SUPPORTING WETROOM FORMER TRAY INSTALLATION INSTRUCTIONSinto wooden floorboards

ImportantRead all the pages of these instructions fully and thoroughly before you commence installing and keep in a safe location for future reference. For further information please call the Purus Technical Helpline on 0113 289 6102.

Please ensure these instructions are passed on to the end user as they include Maintenance Instructions for the NOOD trap.

PlumbingAll plumbing work should be carried out by a fully qualified professional plumber. 1½ inch ABS pipe adapter/connector provided. For PP connection, use Purus pipe connector 3106361 as an alternative to the ABS adapter.

Check List/Safety Notes• Ensure you have all the contents supplied before installation. If you do not

have all the contents do not install. Contact your supplier straight away.

• Check all the contents for damage. If any parts are damaged do not install. Contact your supplier straight away.

• Check the level of the joists and floorboards prior to installation of the tray and marine ply. They must be flat and level. The joists and floor must be made sound and secure according to BS 5268 and for BS 6178 if using joist hangers. Use an appropriate levelling compound or tile adhesive to level the floorboards in accordance with BS5385. If this is not possible, do not install.

• If there is any movement or flexing whatsoever on the joists or floorboards, then they need to be made good and solid before installing. To make good, you must add structural supports and/or braces to the joists and/or floorboards in accordance with BS 6178. If there is still movement, do not fit the product.

• Do not install the product on a raised platform. It is designed only to be installed level with the surrounding floor.

• The grate when installed must be horizontal and flat. It also must be level with the ceramic tile surface and not at an angle or on a slope.

• Use appropriate screws to fix the tray to the floorboards. When screwing into or cutting the tray, walls, ceilings or joists, avoid any pipes, electrical cables and all other services.

• Ensure your tools for installation are fit for purpose and follow manufacturer’s instructions provided with the tools.

• Do not use power tools on the screws of the Purusline Living drainage channel.

• The maximum height for the tile insert grate is 12mm. Combined tile and adhesive should not exceed 12mm. It is recommended that a maximum of 10mm ceramic tile is used.

• Remove any skirting boards in the room.

• Any gaps or holes/damage in the walls and floors must be made good. We recommend appropriate tile backer boards or Plastic ply on top of the floorboards to level the rest of the room.

• Do not put any primer on the tray. It is a good tip to prime your walls/plasterboard before you install the tray with Puragum Primer from the tanking kit.

• Always ensure the weep holes are kept intact when using the Puragum.

• Always ensure the installation and working areas are kept safe, especially from children and pets. Ensure that no tools are lying around and that the working and installation areas are clean and tidy at all times.

• Check with your tile supplier that your tiles are suitable for a wetroom.

• Ensure that all sharp devices such as knives and saws have covers on them at all times. Do not carry knives in pockets.

• Safety goggles, masks and gloves should be worn at all times.

• The tanking kit covers 7-8m².

• Check the litres per minute output of your shower/showers before choosing the waste outlet especially if you are going to use a pump. The flow rate for the gully is 60 litres per minute for the Side and Side Side waste outlets, and 30 litres per minute for the Low waste outlet. Do not exceed these limits unless using multiple gullies.

Underfloor heatingIf your underfloor heating is an electrical system, ask the manufacturer of the electric underfloor heating mat is suitable for a wetroom and if the temperature can be controlled by a thermostat, if not, do not use. Always follow the Underfloor Heating Manufacturer’s Instructions of how to install the system.

The underfloor heating system must be fully buried into concrete/screed/tile adhesive/levelling compound before the tanking is applied. Please refer to the Underfloor Heating and Tile Adhesive/Grout manufacturers’ instructions for guidance or contact the supplier’s technical help line before installing.

From the bottom upwards you should fix in this order: the floor surface; underfloor heating mat fully embedded into screed/concrete/suitable levelling compound; wetroom tanking, tile adhesive, tiles, tile grout.

When the Tanking System, The Tile Adhesive and Tile Grout is fully cured for a wetroom (always check the Tile Adhesive and Tile Grout manufacturers’ drying out times for a wetroom), then turn on the Thermostat according to the manufacturer’s instructions only by 3°C a day to a maximum of 30°C. This will take 10 days in the first instance. After that you can select your ambient temperature. Never go over 30°C.

PackagingOnce packaging has been unpacked and used it should always be taken to the nearest local authority waste collection site for recycling. The packaging must not be thrown away with normal household waste.

LiabilityThe Manufacturer will not accept any liability for failure if the Linear Self-Supporting Wetroom Former Tray, Purusline Living Drainage Channel and/or Puragum Tanking Kit has been installed incorrectly and with disregard to the instructions.

It is extremely important when installing a wet room that you fully seal/tank the room. Take your time. The tanking of the room is the most important part. Check all tapes and gaskets are secure and bonded before tiling.

It is also extremely important to follow the manufacturers’ instructions for the drying time for the tile adhesive and grout when being used for a wetroom. It will be significantly longer than for tiles in a shower tray situation.

After the drying period, ensure that you test your room after tiling to ensure the room is fully watertight. Do not use the wet room/shower room until tests are thoroughly completed. The completed wetroom must be left to dry to the minimum stated in the manufacturer’s instructions for the adhesive and grout for a wetroom. As an alternative, you can use a modified polymer tile adhesive and epoxy grout for quicker drying times. Purus suggests Laticrete 254 Platinum Adhesive (polymer modified flexible C2 cement adhesive) or Laticrete 335 Superflex Adhesive (polymer modified flexible C2 cement adhesive) and Laticrete Spectralock Pro Premium Epoxy Grout.

Always verify drying times for adhesive and grouts before using the wetroom and shower.

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Purusline Living & Linear Self-Supporting Wetroom Former Tray Drainage System

1. Tile Insert Grate & frame

2. Gasket

3. Purusline Living drainage channel

4. 1 ½” ABS adapter for solvent welding

5. Linear Self-Supporting Wetroom Former Tray

3.

4.

1.

2.

5.

PURUS CENTRE LINEAR Wet Room Solution Wooden floor

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Puragum Tanking Kit

1. Puragum Primer

2. Puragum

3. Pura Elastomeric Tapes

4. Pura Pipe Covers x2

5. MS Polymer

into wooden floorboards

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Stage 1

Ensure the walls and floor are free from dirt and protruding nails and objects and that the floor coverings have been removed. Remove all skirting and make good any damage/gaps.

Using a marker pen, mark out the outer of the tray.

Remove the tray and put to one side.

Tip: If you need to prime the walls, do it now. Remember, do not put any primer on the tray and only prime porous surfaces.

Stage 3

Using a spirit level check that the joists are level. The joists and floor must be made sound and secure according to BS 5268 and for BS 6178 if using joist hangers. If there is still movement, do not install.

Once the joists are level, lay out the tray into position on the floor.

Tip: If you need to prime the walls, do it now. Remember, do not put any primer on the tray and only prime porous surfaces.

Stage 2

Using a circular saw, with a cutting depth set to the depth of the floorboards, cut out a rectangular shape on the floor to match the deck.

Make sure that at least four floor joists at 400mm centres are showing. If not, add more support by screwing 4” x 2” timbers to the underside of the floorboards. Then cut another hole for connecting the waste pipe to the gully outlet. Keep the piece from this hole, as you will need it to make good after the gully outlet is connected.

Do not cut into any joists unless absolutely neccessary. Before cutting into any joists, you must consult with a structural engineer and refer to joist regulations BS 5268 and to BS 6178 if using joist hangers.

Noggins or structural supports need to be added to the joists. These are required to add extra support for the channel around its perimeter and the perimeter of the gully hole.

Ensure the supports cover the rebate of the hole to accept the screws. Ensure that the supports are flush with the hole and are not proud.

Place the tray in its final position and mark the position of the extra supports.

Please note that you may have to allow a gap or cut out section of the noggins for the pipework to be connected.

Tip: Connect a waste pipe first to go beyond the perimeter of the tray before connecting to the waste pipe system.


Image for visual use only to show position of noggins below tray.

Joists

Joists will need to run parallel with the gully to ensure they do not interfere with the position of the drain.

Maximum 400mm

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Stage 5

Screw the tray down using the counter-sunk holes in the tray.

IMPORTANT:Ensure you avoid screwing through any pipework, cables or services etc.

Now connect the outlet to the waste pipe system.

Waste pipesThe channel is supplied with a pre-fitted 42.9mm (1 ½ inch) ABS pipe adapter for solvent welding and connecting to the 42.9mm (1 ½ inch) waste pipe. If your waste pipe is an ABS plastic 1 ½ inch or 42.9mm pipe then you can use the pre-fitted adapter. For PP connection, use Purus pipe connector 3106361 as an alternative to the ABS adapter.

The push fit end must be fully inserted into the gully prior to connecting to the waste pipe. The gully adapter can then be solvent welded to the waste pipe by a fully qualified professional plumber.

If the waste pipe is not an ABS plastic 1 ½ inch or 42.9mm pipe then a mechanical fixing connector must be used to connect the gully outlet to the waste pipe by a fully qualified professional plumber. Once the gully has been connected to the waste pipe and tested for leaks by your fully qualified plumber, the hole cut for connecting the pipe should be made good.

Use appropriate screws (not supplied).

Stage 4

Tip: Connect a waste pipe first to go beyond the perimeter of the tray before connecting to the waste pipe system.

Place the tray into the hole and check it is a minimum 4mm above the floorboards. Apply a bead of MS Polymer along the whole of the rebate of the deck. Then, while the MS Polymer is still wet, place the gully into the rebate and fix the gully to the tray with appropriate screws.


Use appropriate screws (not supplied).

MS Polymer

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Stage 6

If you have existing walls covered with plaster or plasterboard use Puragum Primer to seal the walls. If the walls are not covered, then clad walls with panels or plaster board (not supplied) and coat with Puragum Primer (follow the instructions provided in the tanking kit).

IMPORTANT: Always ensure you do not apply Puragum Primer to the tray.

At this point, level the floor surrounding the Linear Self-Supporting Wetroom Former Tray by using plastic ply or appropriate tile backer board to BS5385 standard.

Then totally fill the following gaps with the MS Polymer, smoothing down as you go along and ensuring that all the gaps are fully sealed: 1). between the gully and the tray; 2). between the tray and walls;3). between the tray and floor.

Take the Pura Elastomeric Tapes and dry cut to the tray, floor, walls and board joints.

Once the MS Polymer has tacked over, using a brush apply the Puragum to all wall, floor and tray joints one at a time. Apply the Pura Elastomeric Tapes while the Puragum is still wet, firmly smoothing down the tape as you go so there are no air pockets or ridges left and the tapes are fully adhered. If you allow the Puragum to skin over, then do not apply the tapes. Reapply the Puragum and apply whilst wet.

Now allow to dry for a minimum of 3 hours.


Stage 7

Now fix the gasket into position with MS Polymer. First check that it fits properly then place the gasket into position, making sure it is centred, and mark the outer and inner perimeters onto the surface below. Remove the gasket. With the MS Polymer, create a zigzag pattern in the marked area and then with a clean flat scraper, smooth the MS Polymer in the entire marked area to a thickness of 1mm to 1½mm and only overlapping the marked lines by 1-2mm. By doing this you will ensure the whole gasket is fixed. Immediately fix the gasket into position whilst the MS Polymer is still wet and not tacked over.

Making sure you are pressing with reasonable amounts of pressure, push out all the creases and air bubbles beneath the gasket. Go over the whole gasket with a clean wide flat scraper pushing it into the MS Polymer. Check there is full adhesion and ensure it is completely fixed.


MS Polymer

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Stage 8

Now cover the whole tray, tapes, gasket, walls and floor with one coat of Puragum and allow to dry for a minimum of another 3 hours, then apply a second coat. Ensure the Puragum goes up to the edge of the tile insert grate ensuring you overlap the gasket with the two coats of Puragum (when applying the Puragum ensure the weep holes are kept intact), then leave to dry for a minimum of 24 hours before tiling depending on site conditions. There are weep holes in the long and short lengths of the grate.

Once the second coat of Puragum has fully cured, check the tapes and gasket are fully secure and sealed before tiling.

Ensure you keep to the minimum drying times. Drying times could be longer depending on site conditions.

Stage 9

Using a notched trowel, use EN12004 C2 classified tile adhesive to fix the tiles to the walls and floors to the desired pattern following the adhesive manufacturer’s instructions. Then fix the tiles to the inside of the tile insert grate in accordance with the code of practice BS5385:2009.

As an alternative, you can use a modified polymer tile adhesive and epoxy grout for quicker drying times. Purus suggests Laticrete 254 Platinum Adhesive (polymer modified flexible C2 cement adhesive) or Laticrete 335 Superflex Adhesive (polymer modified flexible C2 cement adhesive) and Laticrete Spectralock Pro Premium Epoxy Grout.

Fix the tiles with adhesive that fastens to stainless steel.

Use a small straight edge up against the gully gap so as to prevent the tile adhesive falling into the gully body.



NOTE: Once installed and the Grout is fully dry,check for leaks before using.

NOTE: Prior to tiling an under�oor heat-ing mat can be laid, ensuring that the

maximum height of 13 mm is not exceeded.

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Stage 10

Grout the gaps with flexible, water proof, anti-mould grout, ensuring that no grout falls into the gully body. Allow to dry as per the tile adhesive and grout manufacturer’s instructions for wetrooms.



If tile adhesive or grout falls into the gully immediately clean it up.

The grate when installed must be horizontal and flat. It also must be level with the ceramic tile surface and not at an angle or on a slope. NOTE: Once installed and the grout is fully dry, check for leaks before using.

It is important to follow the tile adhesive and grout manufacturer’s instructions on drying times for the tile adhesive and grout when using in a wetroom. Drying/setting time will be sufficiently longer than a shower tray installation. If you are uncertain, contact your tile adhesive and grout manufacturers’ Technical Helplines before starting.

Fix Tiles to BS5385 Standard.





Tile Grout

Waterproof membrane Tile adhesive

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PURUSLINE LIVING DRAINAGE CHANNEL INSTALLATION INSTRUCTIONS

NOTES

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PURUSLINE LIVING DRAINAGE CHANNEL INSTALLATION INSTRUCTIONSinto concrete - not using the tray

ImportantRead all the pages of these instructions fully and thoroughly before you com-mence installing and keep in a safe location for future reference. For further information please call the Purus Technical Helpline on 0113 289 6102.

Please ensure these instructions are passed on to the end user as they include Maintenance Instructions for the NOOD trap.

PlumbingAll plumbing work should be carried out by a fully qualified professional plum-ber. 1½ inch ABS pipe adapter/connector provided. For PP connection, use Purus pipe connector 3106361 as an alternative to the ABS adapter.

Check List/Safety Notes• Ensure you have all the contents supplied before installation. If you do not

have all the contents do not install. Contact your supplier straight away.

• Check all the contents for damage. If any parts are damaged do not install. Contact your supplier straight away.

• The grate when installed must be horizontal and flat. It also must be level with the ceramic tile surface and not at an angle or on a slope.

• Check where all pipes, electrical cables and all other services are prior to drilling, cutting and screwing into walls, ceilings and floors.

• Ensure your tools for installation are fit for purpose and follow manufacturer’s instructions provided with the tools.

• Do not use power tools on the screws of the Purusline Living drainage channel.

• Remove any skirting boards in the room.

• Any gaps or holes/damage in the walls and floors must be made good.

• Always ensure the installation and working areas are kept safe, especially from children and pets. Ensure that no tools are lying around and that the working and installation areas are clean and tidy at all times.

• The maximum height for the tile insert grate is 12mm. Combined tile and adhesive should not exceed 12mm. It is recommended that a maximum of 10mm ceramic tile is used.

• Ensure that all sharp devices such as knives and saws have covers on them at all times. Do not carry knives in pockets.

• Safety goggles, masks and gloves should be worn at all times.

• When installing into concrete build falls to the gully with screed so water can run into it. The minimum for this should be 1:150 to ensure the flow of water to the floor trap and no more than 1:50 to reduce the risk of slipping. A nominal 2% falls is usually used.

• Concrete floors should be primed with Puragum Primer.

• The tanking kit covers 7-8m².

• Always ensure the weep holes are kept intact when using the Puragum.

• Check the litres per minute output of your shower/showers before choosing the waste outlet especially if you are going to use a pump. The flow rate for the gully is 60 litres per minute for the Side and Side Side waste outlets, and 30 litres per minute for the Low waste outlet. Do not exceed these limits unless using multiple gullies.

• Check with your tile supplier that your tiles are suitable for a wetroom.

Underfloor HeatingIf your underfloor heating is an electrical system, ask the manufacturer if the electric underfloor heating mat is suitable for a wetroom and if the temperature can be controlled by a thermostat, if not, do not use. Always follow the Underfloor Heating Manufacturer’s Instructions of how to install the system.

The underfloor heating system must be fully buried into concrete/screed/tile adhesive/levelling compound before the tanking is applied. Please refer to the Underfloor Heating and Tile Adhesive/Grout manufacturers’ instructions for guidance or contact the supplier’s technical help line before installing.

From the bottom upwards you should fix in this order: the floor surface; underfloor heating mat fully embedded into screed/concrete/suitable levelling compound; wetroom tanking, tile adhesive, tiles, tile grout.

When the Tanking System, The Tile Adhesive and Tile Grout is fully cured for a wetroom (always check the Tile Adhesive and Tile Grout manufacturers’ drying out times for a wetroom), then turn on the Thermostat according to the manufacturer’s instructions only by 3°C a day to a maximum of 30°C. This will take 10 days in the first instance. After that you can select your ambient temperature. Never go over 30°C.

PackagingOnce packaging has been unpacked and used it should always be taken to the nearest local authority waste collection site for recycling. The packaging must not be thrown away with normal household waste.

LiabilityThe Manufacturer will not accept any liability for failure if the Linear Self-Supporting Wetroom Former Tray, Purusline Living Drainage Channel and/or Puragum Tanking Kit has been installed incorrectly and with disregard to the instructions.

It is extremely important when installing a wet room that you fully seal/tank the room. Take your time. The tanking of the room is the most important part. Check all tapes and gaskets are secure and bonded before tiling.

It is also extremely important to follow the manufacturers’ instructions for the drying time for the tile adhesive and grout when being used for a wetroom. It will be significantly longer than for tiles in a shower tray situation.

After the drying period, ensure that you test your room after tiling to ensure the room is fully watertight. Do not use the wet room/shower room until tests are thoroughly completed. The completed wetroom must be left to dry to the minimum stated in the manufacturer’s instructions for the adhesive and grout for a wetroom. It may be beneficial to use an epoxy resin grout as it will cure quicker and offer better water resistance.



11 - 1622043


Purusline Living Drainage System

1. Tile Insert Grate & frame

2. Gasket

3. Purusline Living drainage channel

4. 1 ½” ABS adapter for solvent welding

5. Concrete supports

3.

4.

1.

2.

5.4.

5.

into concrete - not using the tray

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1. Puragum Primer

2. Puragum

3. Pura Elastomeric Tapes

4. Pura Pipe Covers x2

5. MS Polymer

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FINISH:

2

Gör plats för brunnen på önskadplats med rekommenderadekottlingar. Förstärk golvbjälkarnanär urtag måste göras.

Brunnen måste placeras centralt i förhållande tilltänkt placering av ram/sil.

För att få sil/ram symmetrisktplacerad i duschen måstebrunnsdelen monteras längsduschutrymmets mittlinje.

PLACERING VID VÄGG.Brunnen kan monteras i direktanslutning till vägg, men virekommenderar att brunnenmonteras med ett avstånd på 50 mm från väggen. Detta gördet möjligt att montera en smalremsa med golvplattor mellanvägg och brunn, med fall frånvägg. Därmed minskar manbelastningen på golvets tätskikt.

Brunnen skruvas fast i träbjälklaget.

Använd handverktyg!

Tryck den tvådelade monterings-ramen på plats under brunnen.

Kontrollera att PURUS LINEmonteras i våg!

Brunnsdelen är 400 mm bred.

Bredd på duschutrymmet

It must be installed flat

14

PURUS CENTRE LINEAR 800 Wet Room Solution Concrete

Step 4 Ensure the Tanking Kit is installed as per the Instructions.Ensure you follow the Tanking Kit instructions and that the tapes and

membranes are fully secure and the concrete floor is primed. The clam-ping frame is m ounted after the sealing/tanking layer (1).

Position the clamping frame and pierceholes for the screws with

an awl tool.

Tape/ fabricmembrane

(1)

Gasket

Step 2Linear wetroom gully is placedon the surface and the height isadjusted by PURUS support.

Connect the gully to the wastepipe. The installation is attachedto the reinforcement with steelwire.

The concreteinstallationsupport maybe nailed or screwed to the surface.

IMPORTANT:Leave the protection plasticon during cementing!

On rough concrete bed, the mounting can be fixed with cementunder the gully (fig. B).

(1)

Step 3 The floor is cemented, then primedand the membrane/tapes (1) is mounted

to the upper part of the channel.

Linear Wetroom 800 gully is installedon the same level as sealing/tanking

layer.

It must beinstalled flat

Gasket

Tape or fabric membrane

Waste pipesIf your If your waste pipe is anABS plastic 1 1/2 inch or 42,9mm pipe then you can use thesupplied 42.9 mm (1 1/2 inch)ABS pipe adapter provided forsolvent welding and connecting to the 42.9 mm (1 1/2 inch)waste pipe.

The push fit end must be fullyinserted into the Gully prior toconnecting to the waste pipe.The Gully and Adapter can thenbe solvent welded to the wastepipe by a fully qualified profes-sional plumber.

If the waste pipe is not an ABSplastic 1 1/2 inch or 42,9 mmpipe then a mechanical fixing connector must be used to connect the Gully outlet to thewaste pipe by a fully qualifiedprofessional plumber.Once the gully has been con-nected to the waste pipe andtested for leaks by your fullyqualified plumber.

When the concrete is set, the gully is placed in the hole and connected to the drain pipe. Fill the hole with concrete.

Cut in portion. When the drain pipe is moulded, make a cut in portion in the mould form, which is approximately 5cm longer and wider than the gully.

Stage 1

The Purusline Living gully is placed on the surface and the height is adjusted by the concrete support.

Ensure your DPM below the concrete is not broken.

Stage 2

Connect the gully to the waste pipe. The installation is attached to the reinforcement with steel wire.

Waste pipesThe channel is supplied with a pre-fitted 42.9mm (1 ½ inch) ABS pipe adapter for solvent welding and connecting to the 42.9mm (1 ½ inch) waste pipe. If your waste pipe is an ABS plastic 1 ½ inch or 42.9mm pipe then you can use the pre-fitted adapter. For PP connection, use Purus pipe connector 3106361 as an alternative to the ABS adapter.

The push fit end must be fully inserted into the gully prior to connecting to the waste pipe. The gully adapter can then be solvent welded to the waste pipe by a fully qualified professional plumber.

If the waste pipe is not an ABS plastic 1½ inch or 42.9mm pipe then a mechanical fixing connector must be used to connect the gully outlet to the waste pipe by a fully qualified professional plumber. Once the gully has been connected to the waste pipe and tested for leaks by your fully qualified plumber, you can pour the concrete.

into concrete - not using the tray

The concrete installation support may be nailed or screwed to the surface. Ensure your DPM is not broken.

14

PURUS CENTRE LINEAR 800 Wet Room Solution Concrete

Step 4 Ensure the Tanking Kit is installed as per the Instructions.Ensure you follow the Tanking Kit instructions and that the tapes and

membranes are fully secure and the concrete floor is primed. The clam-ping frame is m ounted after the sealing/tanking layer (1).

Position the clamping frame and pierceholes for the screws with

an awl tool.

Tape/ fabricmembrane

(1)

Gasket

Step 2Linear wetroom gully is placedon the surface and the height isadjusted by PURUS support.

Connect the gully to the wastepipe. The installation is attachedto the reinforcement with steelwire.

The concreteinstallationsupport maybe nailed or screwed to the surface.

IMPORTANT:Leave the protection plasticon during cementing!

On rough concrete bed, the mounting can be fixed with cementunder the gully (fig. B).

(1)

Step 3 The floor is cemented, then primedand the membrane/tapes (1) is mounted

to the upper part of the channel.

Linear Wetroom 800 gully is installedon the same level as sealing/tanking

layer.

It must beinstalled flat

Gasket

Tape or fabric membrane

Waste pipesIf your If your waste pipe is anABS plastic 1 1/2 inch or 42,9mm pipe then you can use thesupplied 42.9 mm (1 1/2 inch)ABS pipe adapter provided forsolvent welding and connecting to the 42.9 mm (1 1/2 inch)waste pipe.

The push fit end must be fullyinserted into the Gully prior toconnecting to the waste pipe.The Gully and Adapter can thenbe solvent welded to the wastepipe by a fully qualified profes-sional plumber.

If the waste pipe is not an ABSplastic 1 1/2 inch or 42,9 mmpipe then a mechanical fixing connector must be used to connect the Gully outlet to thewaste pipe by a fully qualifiedprofessional plumber.Once the gully has been con-nected to the waste pipe andtested for leaks by your fullyqualified plumber.

13 - 1622043


Stage 5

Now fix the gasket into position with MS Polymer. First check that it fits properly then place the gasket into position making sure it is centred and mark the outer and inner perimeters onto the surface below. Remove the gasket. With the MS Polymer, create a zigzag pattern in the marked area and then with a clean flat scraper, smooth the MS Polymer in the entire marked area to a thickness of 1mm to 1½mm and only overlapping the marked lines by 1-2mm. By doing this you will ensure the whole gasket is fixed. Fix the gasket in position.

Making sure you are pressing with reasonable amounts of pressure, push out all the creases and air bubbles beneath the gasket. Go over the whole gasket with a clean wide flat scraper pushing it into the MS Polymer. Double check there is adhesion and make sure it is completely fixed.


Falls in screed

Stage 3

The showering area should have falls built into the subfloor so that the water runs towards the drain. The minimum for this should be 1:150 to ensure the flow of water to the floor trap and no more than 1:50 to reduce the risk of slipping. A nominal 2% fall is usually used.

Stage 4

If you have existing walls covered with plaster or plasterboard use Puragum Primer to seal the walls. If the walls are not covered, then clad walls with panels or plaster board (not supplied) and coat with Puragum Primer (follow the instructions provided in the tanking kit), and allow to dry. Once the floor is cemented, then prime the cement floor with Puragum Primer from the tanking kit and allow to cure.

Now totally fill the following gaps with the MS Polymer, smoothing down as you go along and ensuring that all the gaps are fully sealed: 1). between the gully and the concrete; 2). between the walls and the floor.

Take the Pura Elastomeric Tapes and dry cut to all wall and floor joints.

Once the MS Polymer has tacked over, using a brush apply the Puragum to all wall and floor joints one at a time. Apply the Pura Elastomeric Tapes while the Puragum is still wet, firmly smoothing down the tape as you go so there are no air pockets or ridges left and the tapes are fully adhered. If you allow the Puragum to skin over, then do not apply the tapes. Reapply the Puragum and apply whilst wet.


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Stage 6

Now cover the whole floor, tapes, gasket, and walls with one coat of Puragum and allow to dry for another 3 hours (minimum), then apply a second coat. Ensure the Puragum goes up to the edge of the tile insert grate ensuring you overlap the gasket with the two coats of Puragum (when applying the Puragum ensure the weep holes are kept intact), then leave to dry for a minimum of 24 hours before tiling depending on site conditions. There are weep holes in the long and short lengths of the grate.

Once the second coat of Puragum has fully cured, check the tapes and gasket are fully secure and sealed before tiling.

Ensure the tanking kit is installed as per the instructions. Ensure you follow the tanking kit instructions and that all porous surfaces such as concrete and plasterboard are primed with Puragum Primer before applying the Puragum. Also ensure that the tapes and membranes are fully secure before tiling.

Ensure you keep to the minimum drying times. Drying times could be longer depending on site conditions.

Falls in screed

Stage 7

Using a notched trowel, use EN12004 C2 classified tile adhesive to fix the tiles to the walls and floors to the desired pattern following the adhesive manufacturer’s instructions. Then fix the tiles to the inside of the tile insert grate in accordance with the code of practice BS5385:2009.


Fix the tiles with adhesive that fastens to stainless steel.

Use a small straight edge up against the gully gap so as to prevent the tile adhesive falling into the gully body.





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Stage 8

Grout the gaps with flexible, water proof, anti-mould grout, ensuring that no grout falls into the gully body. Allow to dry as per the tile adhesive and grout manufacturer’s instructions for wetrooms.

If tile adhesive or grout falls into the gully immediately clean it up.

The grate when installed must be horizontal and flat. It also must be level with the ceramic tile surface and not at an angle or on a slope. NOTE: Once installed and the grout is fully dry, check for leaks before using.

It is important to follow the tile adhesive and grout manufacturer’s instructions on drying times for the tile adhesive and grout when using in a wetroom. Drying/setting time will be sufficiently longer than a shower tray installation. If you are uncertain, contact your tile adhesive and grout manufacturers’ Technical Helplines before starting.

Fix Tiles to BS5385 Standard.




Tile Grout

Waterproof membrane Tile adhesive

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Cleaning and Maintenance

1. Lift out the NOOD water trap as above.2. If necessary, rinse the NOOD water trap using water as shown.3. Only use water and do not use any bleach-based or caustic cleaning products or hair dye products whilst the NOOD is in position. Remove the NOOD first.4. Replace the NOOD water trap with two thumbs at each short end.5.If you have a blockage in the waste pipe system, remove the NOOD before rectifying/cleaning.

Hold the NOOD water trap with the spring loaded body fully open whilst rinsed clean. Use only water and, if required, a small brush to clean the NOOD. It is important that you do not use bleach, bleach-based or caustic cleaning products on or in the NOOD water trap.

If bleach is to be used in the pipework, then the NOOD water trap must first be removed and bleach poured directly into the pipework.

Make sure the gaskets are completely clean so the NOOD is watertight. Ensure when placed back that the gully is fully inserted so the gasket is watertight using two thumbs at each short end.

These Cleaning and Maintenance instructions must be handed to the client upon completion.

Our ongoing product development may lead to changes in execution, design and construction, for which we accept no liability.

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