LHD 1 Control System 2003/HKy

Includes drawings and pages:

TKL-126 Electric diagram, standardTKL-161 Electric diagram, UKTKL-122 Control box switch connections5179373 Valve harnessTKL-70 Valve harness connections5179374D Switch harnessTKL-124 Switch harness connections5179374F Connectors for switchesTKL-133 Main cylinder protectionTable of LEDs, relays and jumpersProximity switchesControl boxes1100640 Hydraulic circuitControl valveExtra control valveLoad holding valveSerial numbers of LHS and LHT hooklifts with LHD 1 controls

LHD 1 Control System.pdf

LHT and LHS hooklifts1997 - 2000 / week 15

Fast

spee

d

Joys

tick

Hook

Mod

e

Bogi

e bl

ocki

ng

Aux.

hyd

raul

ic

L2G1

P2N3

M1M3

R2K2 T1

T1

D1 D12 D6

D35 D33

D2

D3 D4

D5

D34

D21

D45

D22

D46

D13

D41

D14 D16

D15

D42

D53 D51

D23

D49

D17

D18

D43

D19

D20

D44

D50

D7

D36

D8

D9

D37

D11

D10

D38

D24

D25

D47

D26

D27

D48

D55

D30

D61

D57

D56

D62

D63

D64

D32 D31 D40 D39 D52

D54

D65

1 3

JP62

12

3JP7

+24V

1,17

-

dow

n

K3 K8 Y1b Y2b Y8 Y9

out I

I (fu

ll)

Hook

arm

H1

S4

K6

Free

flow

Free

flow

off

Y4

NORMAL CONTROL /LHD Equipments

Pneum./mech. tipping lock, memory

13.5.97 EHk/

32

2

Body

not

dow

n

K2

10 30 31 25 26 11

F1

5 6

9 10

16

2

5

4

3

A24 B23 3 4

81B24A23

Connection points PCB -> big connector

Connection points PCB -> switches

Y3

Mai

n ra

mflo

at

Mid

dle

fram

e

Mai

n ra

min

II (f

ull)

back

war

d

Mai

n ra

m

Y28

War

ning

buz

zer

TKL-126

36

Y1a

8 9

Y2a

7 8

Mai

n ra

mou

t I (l

ow)

Mai

n ra

min

I (lo

w)

S1

A13 B14

B13A14

H2

17

K9

K87

6

2-Speed operation for main rams

Ope

nlo

cks

Clos

elo

cks

27

Y10*) Y11*)

28

Y10b*)

lock

val

ve o

pen

Pneu

m. t

ippi

ng

1620 15

S8 S11 S10

Hydr

.bod

y-lo

cks i

n in

t.pos

.

Pull

limite

r/M

ech.

lock

det

ectio

n

27 28

Lock

s ope

n

35

Load

ing

mod

eTipping/lowering

Loading/unloading

147

Y5*)

12

Y6*)

13

14 15

1

26

Qui

t bog

iebl

ocki

ng

Enga

ge b

ogie

bloc

king

S12*)

34

21 22

H3*)

S7

6*) *)

2,18

war

ning

Bogi

e bl

ocki

ng

Fast

sp v

alve

s

forw

ard

Hook

arm

24

21

13

14

*) Optional

**) Short if relay K6 is not used 4-2

4-8

Mode switch S2 :

2 2

10A

18

JP33 1

32 33

1

4 5

Y16*)Y15*)

Aux.

hyd

raul

icde

vice

off

devi

ce o

nAu

x. h

ydra

ulic

Sc1 **)

2

JP21 2

S5

3

K2

Hor.

mov

m. b

ack

Mec

h. ti

pp. lo

ck o

pen/

K85 3

4

*) *)

MUUTOKSISTA NEUVOTELTAVA PIIRUSTUSKONTTORIN KANSSA

Tehnyt Muutos Ennen

A

B

C

D

Mikrofilm. Massa laskettu Massa punnittu

Nimitys

Liittyy

Suhde Piirt.Raisio

2

S6*)

8

4

2

S3*)

8

4

21

JP5

JP11 23 3

Tipp

ing

mod

e

rela

y K1

7S

Rela

y K1

7R

3

8

K67

K93

4

2 8

3

JP4 21

K98

7

Diode 3A (9A from 05/2000 ->)

2

S2

8

4

7

K36

3

2

K17

K3

DC2

K48

7

+I

O

K4

Clos

e lo

cks(

d.)

4

3

5

6

K27

26.1.98/PH, Leomatik

TKL-

126.

DWG

1

2

3

4

5

6

7

8

9

A B C D E F G H J K L M N O P R S T U V X

5

8

7

6

4

3

2

1

A B C D E F G LH J K M N O RP S T U V X

(3)(4)(5)

1

33

Connection points PCB -> small connector

Y12b

Y12a

5

K17K17L TS R

DC3

O

I+

1.4.98 PH D65 LisättyJumpperointiohje poistettu6.4.98 PH

Y10a*)

Help

ing

ram

or

29.4.98 PH Lisätty Helping ram

13.08.98 PH Texts updated

SPECIAL ELECTRONICS

LEOMATIK

Date Name Change

BA

C

FinlandRaisioLeomatik OyScale

Name

Project PH 161198

Number

Designer

Accepted140699 PH New jumper setting (JP3 = 3)

Fast

spee

d

Joys

tick

Hook

Mod

e

Bogie

bloc

king

Aux.

hydr

aulic

L2G1

P2N3

M1M3

R2K2 T1

T1

D1 D12 D6

D35 D33

D2

D3 D4

D5

D34

D21

D45

D22

D46

D13

D41

D14 D16

D15

D42

D53 D51

D23

D49

D17

D18

D43

D19

D20

D44

D50

D7

D36

D8

D9

D37

D11

D10

D38

D24

D25

D47

D26

D27

D48

D55

D30

D61

D57D56

D62

D63

D64

D32 D31 D40 D39 D52

D54

D65

1 3

JP62

12

3 JP7

+24V

1,17

-

down

K3 K8 Y1b Y2b Y8 Y9

out I

I (fu

ll)

Hook

H1

S4

K6

Free

flow

Free

flow

off

Y4

32

2

Body

not

dow

n

K2

10 30 31 25 26 11

F1

5 6

9 10

16

2

5

4

3

A24 B23 3 4

81B24A23

Connection points PCB -> big connectorConnection points PCB -> switches

Y3

Main

ram

float

Midd

le fra

me

Main

ram

in II

(full)

ram

rewa

rd

Main

ram

Y28

War

ning

buzz

er

TKL-161A

36

Y1a

8 9

Y2a

7 8

Main

ram

out I

(low

)

Main

ram

in I (

low)

S1

A13 B14

B13A14

H2

17

K9

K87

6

Open

locks

Clos

eloc

ks

27

Y10*) Y11*)

28

Y10b*)

lock v

alve

open

Pneu

m. t

ipping

1620 15

S8 S11 S10

Hydr

.bod

y-loc

ks in

int.p

os.

Hydr

. lock

sno

t ope

n

27 28

Lock

sop

en

35

Load

ing m

ode

Tipping/loweringLoading/unloading

147

Y5*)

12

Y6*)

13

14 15

1

26

Quit b

ogie

block

ing

Enga

ge b

ogie

block

ing

S12*)

34

21 22

H3*)

S7

6*) *)

2,18

warn

ingBo

gie b

lockin

g

Out:m

id fr.

down

Fast

sp va

lve

ram

forw

ard

Hook

24

21

13

14

*) Optional **) Short if relay K6 is not used

4-24-8

Mode switch S2 :

2 2

10A

18

JP33 1

32 33

1

4 5

Y16*)Y15*)

Aux.

hydr

aulic

devic

e of

f

devic

e on

Aux.

hydr

aulic

Sc1 **)

2

JP21 2

S5

3

K2

Hor.

mov

m. b

ack

Mec

h. tip

p. lo

ck o

pen/

K85 3

4

*) *)

2

S6*)

8

4

2

S3*)

8

4

21

JP5

JP11 23 3

Tipp

ing m

ode

relay

K17

S

Relay

K17

R

3

8K67

K93

4

2 8

3JP4 2

1

K98

7

Diode 3A

2

S2

8

4

7K36

3

2K17

K3

DC2

K48

7

+I

O

K4

Clos

e loc

ks(d

.)

4

3

5

6K27

LeeB

ur\L

HD\T

KL-1

61A.

DWG

1

2

3

4

5

6

7

8

9

A B C D E F G H J K L M N O P R S T U V X

5

8

7

6

4

3

2

1

A B C D E F G LH J K M N O RP S T U V X

(3)(4)(5)

1

33

Connection points PCB -> small connector

Y12b

Y12a

5

K17K17L TS R

DC3O

I+

Y10a*)

Helpi

ng ram

orControl Box 110135131, 110135132 (UK)

***) Not version 110 135 131

LeeBur LHD

Jumper connections 2233322

***)

Y

X

HY = LHS HXY = LHT

Y = horizontal move only locks open (note S11)X = bail back tipping only LHT

D65

SPEC

IAL

ELEC

TRO

NICS

Leom

atik

Oy

Rai

sio

Finl

and

LHD

-ohj

ain,

kyt

kim

etLH

D c

ontro

l box

, sw

itche

sTK

L-12

2LE

OM

ATIK

25.3

.98P

H

S12

päi

vite

tty31

.3.9

8PH

D

65 li

sätty

4.5.

98PH

D65

upd

ate

kit

Mode switch

Fast speed Bogieblocking

Hook arm

hydraulicsAdditional

A

S6

S4

S2a

S1

S124

3

32

133

956

10

27

26

28

16

141

15

18

-

-

17

7

21

3

8

22

4

21

24

B

13/14

13/14

LHD CONTROL BOX

top

bottom

Mitt

akaa

vaLi

ittyy

Nim

itys

Num

ero

Piirt

.

S3

-

inside view

1 23 4

7 8

9 10

1 243

7 8

109

213 4

87

213 4

87

Muu

tos

Pvm

teki

jä

C B A

LHD

22

0897

OL

Multilift\Lhd\TKL-122.dwg

Emergency stop110195708

SPECIAL ELECTRONICS

LEOMATIKLeomatik OyRaisioFinland

VALVE HARNESS LHD1

LHD VENTTIILISARJA

LeeBur LHD

51.79.373020797 OL

MuutosPvm tekijä

CBA

Mittakaava Liittyy

Nimitys Numero

Piirt.

00112646 hylsy51.52.034 tiiviste51.52.033 mutteri51.52.032 adapteri51.35.030 runkoC1

C1

LHD VALVE HARNESSApusylinterin numero vaihtui 110135207 -> 11019570631.8.98VVHätäpysäytys lis., Y17 lis., ym30.9.98 VV

Accepted

Kutitesukan pituus lyh. 450 -> 4007.12.98 PH

Y15

Y5

Y10

Y1a

Y2b

Y8

Y4

Y16

Y6

Y11

Y2a

Y1b

Y9

Y10a B

Blue/Yellow

Blue

Blue/Green

Blue

Lila

Blue

Green/Red

Blue

Red/Black

Blue

Green/Brown

Blue

Yellow/Grey

Blue

Lila/White

Blue

Yellow/Red

Blue

Blue/Red

Blue

Blue/Brown

Blue

Green/Grey

Blue

Green/Black

Blue

Blue/WhiteBlue

150

150

150

150

150

150

150

150

150

150

150

150

150

70

3KPL 40mm kutistesukkaa johtimien

Aux.hydr. on

Quit bogie blocking

Body locks open

MAIN CYLINDERS OUT I

MAIN CYLYLINDERS OUT II (FULL)

HOOK ARM OUT

FREE FLOW

Aux.hydr off

Engage bogie blocking

Body locks close

MAIN CYLINDERS IN I

MAIN CYLINDERS IN II (FULL)

HOOK ARM IN

Pneum. tipping lock open

5100028 Q30

300

200

5300

1200

6600

5154025FFTYL 10/S

5154032FFTYL 17/S

2600

3000

juotosten päälle har/mus, pun, sin

PUNSIN

J.JOHDOT 1mm2

5154025FFTYL 10/S

FFTYL 17/S

5154032

5154035

39 KPL JOHT 0.75mm2 KPL JOHT 1mm

2

2

S5 MIDDLE FRAME DOWN

Y12 Fast speed 110195701

Y12 Fast speed1000

2500

7070

7070

70

KIE

RU

KK

A ~

2050

Red/White, Blue

Red/White, Blue

SUMMERI 5138007VIH/VAL+SIN

500

5135027 PISTOTULPPA

51.52041

Mul

tilift

\Lhd

\517

9373

b.D

WG

14005154035

SUKKA 100

SUKKA 50

SUKKA 400

Y10b110195706

110195705

OR

Helping ram

00112622 TIIVISTE

00112999 TIIVISTE

00112637 LIITIN00112998 J.POWER TIMER

00113002 SUOJAKUMI

100

400

5154027

Black 1110195707 Emergency stop

Black 2Y17

Y3MAIN CYL. FLOAT Yellow/Blue

500

500

2KPL KUTISTESUK. JUOT. PÄÄLLESUMMERIN JOHDOT KUTISTESUKANSISÄÄN KOKO MATKAN

110195704

110195703

110195702

Buzzer 110195709

200

4000110195710 External emergency stop

Black 1Black 2

500

ÖFLEX 2*1 5172016

CONNECTION DIAGRAM TKL-70

Scale Project

Name Number

Designer

-+

Y15 LISÄHYDR. AUX HYDR.DEV. ON

Y16 LISÄHYDR AUX HYDR DEV OFF

Y4 VAPAA KIERTO FREE FLOW

Y5 TELILUKKO AUKI QUIT BOGIE BLOCKING

Y6 TELILUKKO KIINNI ENGAGE B BLOCKING

Y8 KOUKISTUS TAAKSE HOOK ARM BACKW.

Y9 KOUKISTUS ETEEN HOOK ARM FORW.

Y10 LAVALUKOT AUKI OPEN HYDR BODY LOCKS

Y11 LAVALUKOT KIINNI CLOSE HYDR BODY LOCKS

Y1a PÄÄSYLINTERI ULOS I MAIN RAM OUT LOW I

Y2a PÄÄSYLINTERI SISÄÄN MAIN RAM IN I

Y1b PÄÄSYLINTERI ULOS II MAIN RAM OUT II

Y2b PÄÄSYLINTERI SISÄÄN II MAIN RAM IN II

Y10a PNEUM KIPPILUKKO AUKI OPEN TIPPING LOCK

Y3 KELLUNTA MAIN RAM FLOAT

Y12 PIKALIIKE FAST SPEED

Y12 PIKALIIKE FAST SPEED

S5 VÄLIRUNKO ALHAALLA MIDDLE FRAME DOWN

HÄTÄPYSÄYTYS EXTERNAL EMERGENCY STOPY17 110195707, 110195710

ChangeDate Name

CBA1121

RED,thin PUN,ohut 1

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

18 BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SIN

BLU SINGRY/BLK HAR/MUS 3

BLU/YEL SIN/KEL 4

VIO/WHT VIO/VAL 5

GRN/BRN VIH/RUS 11

YEL/GRY KEL/HAR 12

YEL/RED KEL/PUN 13

RED/BLK PUN/MUS 25

GRN/BLK VIH/MUS 26

BLU/GRN SIN/VIH 27

BLU/RED SIN/PUN 28

VIO VIO 8

BLU/BRN SIN/RUS 9

GRN/GRY VIH/HAR 30

GRN/RED VIH/PUN 31

BLU/WHT SIN/VAL 35

YEL KEL 10

RED/WHT PUN/VAL 7

S

BLU SIN GRN/WHT VIH/VAL 36

- + 1mm

RED,thick PUN,paksu 32

LeeBur LHD

33 BLU SIN -

030497 TAK

VIRRAN SYÖTTÖPWR SUPPLY

VAROITUSSUMMERIWARNING BUZZER

KYTKENTÄ/CONNECTIONS

TKL-70

2 BLU SIN

RED/WHT PUN/VAL

JOHDINSARJA VENTTIILEILLECABLE HARNESS FOR VALVES

Leomatik OyRaisio Finland M

ULT

ILIF

T\LH

D\T

KL-

70.D

WG

LiitinnumeroSocket numberson connector

HÄTÄPYSÄYTYSEMERGENCY STOP

Päivitetty18.9.98 PH

- + +

HARNESS DIAGRAM 51.79.373

2 1

110195708

Accepted

30.9.98 PH Päivitetty

A1V1

SPECIAL ELECTRONICS

LEOMATIK

Marking V1 and A1 added Merkinnät V1 ja A1 lisätty3.11.98 PH

HARNESS FOR SWITCHESJOHTOSARJA KYTKIMILLE

SWITCH HARNESS LHD 1

MU

LTIL

IFT\

LHD

\517

9374

d

100397 TAK

51.79.374 -D

L4 L5

L6

L2

5154025FFTYL 10/S 5154027

S11

S10

L8

S8

L3UROS

NAARAS

5100027

L12

LAITE SARJAN NRO L1 L2 L3 L4 L5 L6 L7 L8300 100 100 300 100 100 100

S8

HYDR. LAVALUKOT

5100027/5100032S10

L10

NAARAS

LeeBur LHD

S8 L9

5100027NAARASUROS

S7

S7

L9 L10 L11

UROS

5100027

L11S11

NAARAS

MEK. LAVALUKOT

MEK.KIPPILUKKO

TELILUKKO

L1

12450L12

ChangeDate Name

Scale Project

Name Number

Designer

BOGIE BLOCKING

Leomatik OyRaisioFinland

MUTTERI 5152030TIIVISTE 5152031

LIITINRUNKO-30S 00111940TIIVISTE 8-REIK.AIH. 00112617

PINNA 00112633

MUTTERI 5152030HYLSY 00112634

LIITINRUNKO-30S 00112942TIIVISTE 00112618

Remove the cap from the harnessand find the wires under it. Connect according to the drawing51.79.374-F

HYDR. BODY LOCKS

LIITIN 3-NAPBrown, Yellow/White, Blue

MECH. BODY LOCKS

Brown, Yellow/Black, Blue

L7

MECH. TIPPING LOCK

LIITIN 3-NAPBrown, Green, Blue

Brown, Blue/grey, Blue

Mittoja lisätty.041198 PH

VAAKASIIRTO TAI KOUKKURUNKO TAKANAHORIZONTAL MOVEMENT BACK LHS OR LHT

00112621TET 20-26

1 kpl 00.11.1950 hylsyrunko1 kpl 00.11.1952 put. sov. osa

1 kpl 51.52.031 tiiviste1 kpl 51.52.030 mutteri

51.50.043 hylsy

L5 Päivitetty 100 -> 300180698PH

110043204

TWO SWITCHES110043207

ONE SWITCH110043202110043203

110043201

110043206 (10000 mm)110043205 (5000 mm)

191098PH Laitekoodit lisätty, ym

Accepted

WIRING DIAGRAM TKL-124

5000 5000/10000 5000 5000

FEMALEMALE

FEMALE

MALEMALE

FEMALE

UROSMALE

PRODUCT CODE 11 01356 01

Mittakaava Liittyy

Nimitys Numero

Piirt.

SININEN/BLUEMUSTA/BLACKRUSKEA/BROWN

LIITINNUMEROT

SININEN/BLUEMUSTA/BLACKRUSKEA/BROWN

SININEN/BLUEMUSTA/BLACKRUSKEA/BROWN

JOHTIMET: AJ .75 mm

SININEN/BLUEMUSTA/BLACKRUSKEA/BROWN

PIN NUMBERS ON CONNECTOR

SININEN/BLUEMUSTA/BLACKRUSKEA/BROWN

(TK-LHD)17.02.97 TAKLeeBur LHD

S7 TELILUKKO VAROITUS

S8 HYDR LUKOT

S11 VEDONRAJOITUS/ MEK. LUKKOJEN ILMAISU

SININEN

RUSKEA

RUSKEA

SININEN

RUSKEA

SININEN

KEL/VAL

SIN/HAR6

5

4 KEL/MUS

1

2

CONNECTORS/COLOURS

BROWNBLU/GREYBLUE

BROWNYEL/WHTBLUE

BROWNYEL/BLKBLUE

AT THE CONTROL BOX

BOGIE BLOCKING WARNING

HYDR BODYLOCKS '

PULL LIMITER /MECH.LOCK DETECTION

OPTIONSVALINNAISET

GREENBLUE

BROWN RUSKEA

SININENVIHREÄ3 S10 MEKAANINEN KIPPILUKKO AUKI

MECH TIPPINGLOCK OPEN'

MuutosPvm tekijä

CBA291097 OL LIITINNUMEROT

Päivitetty07.01.98 PH Leomatik OyRaisioFinland

KYTKENTÄ/CONNECTIONSJOHDINSARJA KYTKIMILLECABLE HARNESS FOR SWITHES

MU

LTIL

IFT\

LHD

\TK

L-12

4.D

WG

TKL-124

S8 HYDR LUKOTHYDR BODYLOCKS

'

11 00432 04

11 00432 0211 00432 03

11 00432 07

11 00432 01

11 00432 0511 00432 06

SPECIAL ELECTRONICS

LEOMATIK

Päivitetty19.10.98 PH

CONNECTOR DIAGRAM 51.79.374 -FHARNESS DIAGRAM 51.79.374 -D

Accepted

TWO SWITCHES

ONE SWITCH

SPECIAL ELECTRONICS

MALE CONNECTOR ON HARNESS FOR SWITCHES LHD 1

BLUE

SIN/HARBLUE/GREY

RUSBROWN

-

+

CABLE HARNESS

BOGIE BLOCKINGTELILUKKO

YEL/WHTHYDR. BODY LOCKSHYDR. LAVALUKOT KEL/VAL

YEL/BLKMECH. BODY LOCKSMEK. LAVALUKOT KEL/MUS

GRNMECH. TIPPING LOCKMEK. KIPPILUKKO VIH

11 00432 0311 00432 0211 00432 07

11 00432 01

11 00432 04

11 00432 0611 00432 05

WIRING DIAGRAM TKL-124HARNESS DIAGRAM 51.79.374 -D

TAKAA (SISÄLTÄ) KATSOTTUNAREAR (INSIDE) VIEW

MU

LTIL

IFT\

LHD

\517

9374

f

5152030 5152031 00112617 00111940 00112633

8 REIKÄAIHIOTA, KÄYTETÄÄNTARVITTAVA MÄÄRÄ.

SIN

8 PREPARATIVE HOLES, AS MANY AS NEEDED WILL BE USED

Date Name Change

Scale

Name

Project Designer

Number

51.79.374-F

26.11.97LeeBur LHD

CONNECTOR FOR SWITCHESLIITIN KYTKIMILLEAccepted

Laitekoodit lisätty191098 PHUpdate291199 PH

FinlandRaisioLeomatik Oy

Mittakaava Liittyy

Nimitys Numero

Piirt.

SPECIAL ELECTRONICS

LEOMATIK

BLUE

BLACK

BROWN

4000

SININEN

MUSTA

RUSKEA

Mul

tilift

\LH

D\T

KL-

133.

dwg

MR

S

1500

5500500

MS

RPUNRED

GREENVIHR

110698 VV

TKL-133

LHD 110138701

RELAY BOX

51.00.027IND.KYTKIN

87a

87

86

85

30K15

51.23.016

51.34.017

00111940

00112998

00111942

51540255154025

5154025

00112633

00112634

5152036

51520305152030001126185152031

FFTYL 10/SFFTYL 10/S

FFTYL10/S BROWN, BLACK, BLUE

BLUE, GREEN

5154027HAARK 10*10*10

PÄÄTELIITINNW10

JUN POWER TIMER

SCLEMMER PIST R 3-NAP

RED, BLUE

MuutosPvm tekijä

CBA

Leomatik OyRaisioFinland

Pääsylinterin suojapiiriPäivitetty26.6.1998VV Control unit for main cylinder protection

Päivitetty3.7.1998VV18.8.1998PH Numero muutettu

312

312

3 1 2 3 1 2

3 1 2

2 1 3

2 1 3

JP4

JP5

JP6

JP1 JP2JP7

JP3

K4

K2

K6

K3

K19

K8

K9

K17D31..................................................................................D54

LED Description Prox.switch Relay Control switch or solenoid

D31 Middle frame down S5 K2D32 Bogie blocking warning light S7D33 Main cylinders out I (low) Y1a S1 joystickD34 Main cylinders in I (low) Y2a S1 joystickD35 Main cylinders float Y3 (K2)D36 Free flow off Y4 K6D37 Quit bogie blocking Y5 S3 rocker switchD38 Engage bogie blocking Y6 S3 rocker switchD39 Pull limiter S11 K8D40 Hydr.body locks in intermediate position S8 K3D41 Hook arm backwards Y8 S4 rocker switchD42 Hook arm forwards Y9 S4 rocker switchD43 Open locks Y10 S2 rocker switchD44 Close locks Y11 S2 rocker switchD45 Main cylinders out II (full) Y1b S1 joystickD46 Main cylinders in II (full) Y2b S1 joystickD47 Auxiliary hydraulic device on Y15 S6 rocker switchD48 Auxiliary hydraulic device off Y16 S6 rocker switchD49 Pneum.tipping lock valve open Y10a or helping cylinder LHS320.70D50 Tipping mode K17R S2 rocker switchD51 Close locks (delayed) K4D52 Hook arm at rear S10 K9D53 Loading mode K17S S2 rocker switchD54 Power on

JP1 hydraulic locking closedJP2 hydraulic locking openJP3 locks open lampJP4 pull limiter / mech.bodylock detectionJP5 hook arm backJP6 locks close delayJP7 locks open delay

K4 close locks delayK2 middle frame downK6 free flowK3 hydr.locks intermediate pos.K19 open locks delayK8 pull limiterK9 horizontal movement backK17 loading/tipping mode memory

LHD 1 PCB Layout2003/HKy

LHD1pcblayout.pdf

LHT and LHS Proximity Switches 2003/HKy

LHD1proxsw.pdf

min 22 mm

3 - 8 mm

min 30 mm

5 - 12 mm

S8 Hydr.locks inintermediate position

S10 HookArm back

S5 MiddleFrame down

S11 PullLimiter (DE)

S10 HookArm back

S11 PullLimiter (DE)

S5 MiddleFrame down

Adjustment of proximity switch:

Pr.switch diam. = 18 mm Pr.switch diam. = 30 mm

All switches type NO

FM = min 1,5 mm FM = min 4 mm

LHT and LHS Proximity Switches 2003/HKy

LHD1proxswtext.pdf

S5 Middle frame down (relay K2, LED 31)

Location: Under the main cylinder rod eye, on crossmember of the sub frame, left.Must be active when middle frame is down (and nearly down).If no signal received: Locks cannot be moved. No main cylinder end dampingIf signal received constantly: Main cylinders floating down in any position Locks can be moved when frames up (DANGEROUS!)

S8 Hydraulic body locks in intermediate position (relay K3, LED 40)

Location: On the body-locking cylinder.Must be active when the locks are not open or close.If no signal received: Everything is still workingIf signal received constantly: Main cylinders and hook arm don't move

S10 Hook arm at rear position (relay K9, LED 52)

Location:LHT: In front of left hook arm foot. LHS: At rear of middle frame, inside the frame tube.Must be active when hook arm is in rear position.If no signal received: Main cylinders do not move in loading modeIf signal received constantly: Locks cannot be closed

S11 Pull limiter (relay K8, LED 39) (NOTE: used only with DIN mech.locks)

Location: In left side mechanical container locking hook.Must be active when container is in locking position.If no signal received: No effect / Main cylinders not moving out in tipping mode (depends on jumper setting)If signal received constantly: Hook arm is not moving forward and main cylinders out in loading mode

Proximity switches and relays:

If a proximity switch is working but fault remains, check first that the LED inside the control boxalso is receiving the signal.

If the LED remains dead but the prox.switch is active, then check the cables between.

If also the LED is illuminating, then check the relevant relay inside the control box.Changing the places of two relays, e.g. K9 and K8, can do this.If the relay in the box is black "Zettler" type, please chage all relays to new transparent blue"Finder" type relays. Part number 110166201.

LHD 1 Control Boxes 2003/HKy

LHD1controlboxes.pdf

Option: Fast Speed

Option: Bogie Blocking

Option: AdditionalHydraulics

Control Boxes, basic versions:

Part No. Version Jumper settingHooklift type

110135121 A 2 2 2 2 2 3 2 LHT without hookarm back sensor (>>05/1998)110135122 B 2 2 2 2 3 3 2 LHS standard and LHT 05/1998 >>110135129 G 3 3 2 2 3 3 3 LHT and LHS with mech. body locks, no pull limiter110135131 HY 2 2 2 3 3 2 2 LHS UK only110135132 HXY 2 2 2 3 3 2 2 LHT UK only110135135 J 3 3 3 2 3 3 3 LHT and LHS with mech body locks and pull limiter

Options:

110194701 Fast speed110194702 Bogie blocking110194703 Additional hydraulic

Note! In order to get a control box with an option you need to order both part numbers.

The old control boxes that are replaced:

110135123 C 3 3 3 3 2 3 3 use 110135135110135124 D 3 3 3 3 3 3 3 use 110135135110135127 E 2 2 2 2 2 2 2 use 110135121110135133 F 2 2 2 2 3 2 2 use 110135122110135134 FX 2 2 2 2 3 2 2 use 110135132

0 1 Main circuit Hydraulic circuit 11006400101WeightQuantityDimensionDescription 2Description 1CodeMod

1:1 12.3.97 FÚ

LHD1

Main circuit

Hydraulic circuit

1100640 f

Vers Changes, was before NameDate

Checked Designed

WC, SFS 2379WeldingsTolerances Scale

Connection

B SFS 3393

Mod 01

Y3Y12

Y12

Y10b

Y15Y5Y10Y1aY2bY4 Y16Y6Y11Y2aY1bY8Y9

Note 4.Pressure has to be set according use.For underrun bar pmax=120 bar.

V1 V2

C2C1

0-315barbar

0-315

Under run barContainer coverNote 4.

Body lockingSee note 1.

To crane

Note 1.If outside locking then as drawn.If inside locking then hosesfrom main block will be crossed.

FÚ/JWK22.3.00QUICK LOWERING VALVE ADDED / CHANGED CONNECTIONS LHV TILTING CYL./ADD ELECTRICAL CONNECTIONSf

a b a b

28-45 l/min

Main cyl.protection

HelpingMain cyl.protection

bar110

300bar

B

A

V2V1

C2C1

Only when LHTOnly when LHS

Bogie blocking

BA

a b

B2A2

a b

B1A1

a b

B1A1

T1

P1

M

b

a

V1V2

C1C2

V1 V2

C2C1

B2A2

a b

C1C2

V1V2

Main cylinders

TiltingSliding

V1 V2

C2C1

Or

Or

B

AFastspeed

Lifting

V2V1

C

A

B

Fast speed

OPTIONAL

A

B

Sliding cyl.protectionSee note 2.

bar180

Note 2.If LHS 320 or 260 then as drawn.If LHS 250, 190 or 150 thenpressure setting 120 bar.

bar300

Note 3.If LHS/T 250, 260 or 320 then as drawn.If LHS/T 150, 190 then 17-28 l/min.

See note 3

A

T

B

Quick lowering

LHD1 Control Valve 2003/HKy

LHD1controlvalve.pdf

Y9

Y11

Y2a

Y1b

Y8

Y10

Y1a

Y2b

Y4 Free flow

Hook armrear

Hook armfront

Locksclose

Locksopen

Main cyl.in I

Main cyl.out II

Main cyl.out I

Main cyl.in II

a

a

a

a

a

b

b

b

b

b

Extra Control Valve

1

2

34

5

6

Pos112345566

Part No.110039903110305301110268301110040102110213501110213201110213202110034119110034117

DescriptionControl valveControl valveRelief valveSubplateO-ringSocket head screwSocket head screwSocket head screwSocket head screw

NoteAB-TClosed middle section0 - 315 bar1-block15 x 2M8 x 60, 1-opt.M8 x 110, 2 opt.M5 x 70, with pos. 2M5 x 30, without pos. 2

12.935 Nm

10.96 (+2) Nm

(incl. O-rings)

(incl. O-rings)

2002/HKy

ExtraControlValve.pdf

a b

a b

AB-T

Closed middle section

0-315bar bar

0-315

Serial numbers of LHS and LHT hooklifts with LHD 1 controls

801001 801060 801118 801176 801234 801293 801351 801409 801470 801528801002 801061 801119 801177 801235 801294 801352 801410 801471 801529801004 801062 801120 801178 801236 801295 801353 801411 801472 801530801005 801063 801121 801179 801237 801296 801354 801412 801473 801531801006 801064 801122 801180 801238 801297 801355 801413 801474 801532801007 801065 801123 801181 801239 801298 801356 801414 801475 801533801008 801066 801124 801182 801240 801299 801357 801415 801476 801534801009 801067 801125 801183 801241 801300 801358 801416 801477 801535801010 801068 801126 801184 801242 801301 801359 801417 801478 801536801011 801069 801127 801185 801243 801302 801360 801418 801479 801537801012 801070 801128 801186 801244 801303 801361 801419 801480 801538801013 801071 801129 801187 801245 801304 801362 801420 801481 801539801014 801072 801130 801188 801246 801305 801363 801421 801482 801540801015 801073 801131 801189 801247 801306 801364 801422 801483 801541801016 801074 801132 801190 801248 801307 801365 801423 801484 801542801017 801075 801133 801191 801249 801308 801366 801424 801485 801543801018 801076 801134 801192 801251 801309 801367 801425 801486 801544801019 801077 801135 801193 801252 801310 801368 801426 801487 801545801020 801078 801136 801194 801253 801311 801369 801427 801488 801546801021 801079 801137 801195 801254 801312 801370 801428 801489 801547801022 801080 801138 801196 801255 801313 801371 801429 801490 801548801023 801081 801139 801197 801256 801314 801372 801430 801491 801549801024 801082 801140 801198 801257 801315 801373 801431 801492 801550801025 801083 801141 801199 801258 801316 801374 801432 801493 801551801026 801084 801142 801200 801259 801317 801375 801433 801494 801552801027 801085 801143 801201 801260 801318 801376 801434 801495 801553801028 801086 801144 801202 801261 801319 801377 801435 801496 801554801029 801087 801145 801203 801262 801320 801378 801436 801497 801555801030 801088 801146 801204 801263 801321 801379 801437 801498 801556801031 801089 801147 801205 801264 801322 801380 801438 801499 801557801032 801090 801148 801206 801265 801323 801381 801439 801500 801558801033 801091 801149 801207 801266 801324 801382 801442 801501 801559801034 801092 801150 801208 801267 801325 801383 801443 801502 801560801035 801093 801151 801209 801268 801326 801384 801444 801503 801561801036 801094 801152 801210 801269 801327 801385 801445 801504 801562801037 801095 801153 801211 801270 801328 801386 801446 801505 801563801038 801096 801154 801212 801271 801329 801387 801447 801506 801564801039 801097 801155 801213 801272 801330 801388 801448 801507 801565801040 801098 801156 801214 801273 801331 801389 801449 801508 801566801041 801099 801157 801215 801274 801332 801390 801450 801509 801567801042 801100 801158 801216 801275 801333 801391 801451 801510 801568801043 801101 801159 801217 801276 801334 801392 801453 801511 801569801044 801102 801160 801218 801277 801335 801393 801454 801512 801570801045 801103 801161 801219 801278 801336 801394 801455 801513 801571801046 801104 801162 801220 801279 801337 801395 801456 801514 801572801047 801105 801163 801221 801280 801338 801396 801457 801515 801573801048 801106 801164 801222 801281 801339 801397 801458 801516 801574801049 801107 801165 801223 801282 801340 801398 801459 801517 801575801050 801108 801166 801224 801283 801341 801399 801460 801518 801576801051 801109 801167 801225 801284 801342 801400 801461 801519 801577801052 801110 801168 801226 801285 801343 801401 801462 801520 801578801053 801111 801169 801227 801286 801344 801402 801463 801521 801579801054 801112 801170 801228 801287 801345 801403 801464 801522 801580801055 801113 801171 801229 801288 801346 801404 801465 801523 801581801056 801114 801172 801230 801289 801347 801405 801466 801524 801582801057 801115 801173 801231 801290 801348 801406 801467 801525 801583801058 801116 801174 801232 801291 801349 801407 801468 801526 801584801059 801117 801175 801233 801292 801350 801408 801469 801527 801585

1 / 4

Serial numbers of LHS and LHT hooklifts with LHD 1 controls

801586 801644 801702 801764 801822 801881 801940 801998 802057 802116801587 801645 801703 801765 801823 801882 801941 801999 802058 802117801588 801646 801704 801766 801824 801883 801942 802000 802059 802118801589 801647 801705 801767 801825 801884 801943 802001 802060 802119801590 801648 801706 801768 801826 801885 801944 802002 802061 802120801591 801649 801707 801769 801827 801886 801945 802003 802062 802121801592 801650 801708 801770 801828 801887 801946 802004 802063 802122801593 801651 801709 801771 801829 801888 801947 802005 802064 802123801594 801652 801710 801772 801830 801889 801948 802006 802065 802124801595 801653 801711 801773 801831 801890 801949 802007 802066 802125801596 801654 801712 801774 801832 801891 801950 802008 802067 802126801597 801655 801713 801775 801833 801892 801951 802009 802068 802127801598 801656 801714 801776 801834 801893 801952 802010 802069 802128801599 801657 801715 801777 801835 801894 801953 802011 802070 802129801600 801658 801720 801778 801836 801895 801954 802012 802071 802130801601 801659 801721 801779 801837 801896 801955 802013 802072 802131801602 801660 801722 801780 801838 801897 801956 802014 802073 802132801603 801661 801723 801781 801839 801898 801957 802015 802074 802133801604 801662 801724 801782 801840 801899 801958 802016 802075 802134801605 801663 801725 801783 801841 801900 801959 802017 802076 802135801606 801664 801726 801784 801842 801901 801960 802018 802077 802136801607 801665 801727 801785 801843 801902 801961 802019 802078 802137801608 801666 801728 801786 801844 801903 801962 802020 802079 802138801609 801667 801729 801787 801845 801904 801963 802021 802080 802139801610 801668 801730 801788 801846 801905 801964 802022 802081 802140801611 801669 801731 801789 801847 801906 801965 802023 802082 802141801612 801670 801732 801790 801848 801907 801966 802024 802083 802142801613 801671 801733 801791 801849 801908 801967 802025 802084 802143801614 801672 801734 801792 801850 801909 801968 802026 802085 802144801615 801673 801735 801793 801851 801910 801969 802027 802086 802145801616 801674 801736 801794 801852 801911 801970 802028 802087 802146801617 801675 801737 801795 801854 801912 801971 802029 802088 802147801618 801676 801738 801796 801855 801913 801972 802030 802089 802148801619 801677 801739 801797 801856 801914 801973 802031 802090 802149801620 801678 801740 801798 801857 801915 801974 802032 802091 802150801621 801679 801741 801799 801858 801916 801975 802033 802092 802151801622 801680 801742 801800 801859 801918 801976 802034 802093 802152801623 801681 801743 801801 801860 801919 801977 802035 802094 802153801624 801682 801744 801802 801861 801920 801978 802036 802095 802154801625 801683 801745 801803 801862 801921 801979 802037 802096 802155801626 801684 801746 801804 801863 801922 801980 802038 802097 802156801627 801685 801747 801805 801864 801923 801981 802039 802098 802157801628 801686 801748 801806 801865 801924 801982 802040 802099 802158801629 801687 801749 801807 801866 801925 801983 802042 802100 802159801630 801688 801750 801808 801867 801926 801984 802043 802101 802160801631 801689 801751 801809 801868 801927 801985 802044 802102 802161801632 801690 801752 801810 801869 801928 801986 802045 802103 802162801633 801691 801753 801811 801870 801929 801987 802046 802105 802163801634 801692 801754 801812 801871 801930 801988 802047 802106 802164801635 801693 801755 801813 801872 801931 801989 802048 802107 802165801636 801694 801756 801814 801873 801932 801990 802049 802108 802166801637 801695 801757 801815 801874 801933 801991 802050 802109 802167801638 801696 801758 801816 801875 801934 801992 802051 802110 802168801639 801697 801759 801817 801876 801935 801993 802052 802111 802169801640 801698 801760 801818 801877 801936 801994 802053 802112 802170801641 801699 801761 801819 801878 801937 801995 802054 802113 802171801642 801700 801762 801820 801879 801938 801996 802055 802114 802172801643 801701 801763 801821 801880 801939 801997 802056 802115 802173

2 / 4

Serial numbers of LHS and LHT hooklifts with LHD 1 controls

802174 802236 802294 802354 802412 802470 802529 802587 802646 802705802175 802237 802295 802355 802413 802471 802530 802588 802647 802706802176 802238 802296 802356 802414 802472 802531 802589 802648 802707802178 802239 802297 802357 802415 802473 802532 802590 802649 802708802179 802240 802299 802358 802416 802475 802533 802591 802650 802709802180 802241 802300 802359 802417 802476 802534 802592 802651 802710802181 802242 802301 802360 802418 802477 802535 802593 802652 802711802182 802243 802302 802361 802419 802478 802536 802594 802653 802712802183 802244 802303 802362 802420 802479 802537 802595 802654 802713802184 802245 802304 802363 802421 802480 802538 802596 802655 802714802185 802246 802305 802364 802422 802481 802539 802597 802656 802715802186 802247 802306 802365 802423 802482 802540 802598 802657 802716802187 802248 802307 802366 802424 802483 802541 802599 802658 802717802188 802249 802308 802367 802425 802484 802542 802600 802659 802718802189 802250 802309 802368 802426 802485 802543 802601 802660 802719802190 802251 802310 802369 802427 802486 802544 802602 802661 802720802191 802252 802311 802370 802428 802487 802545 802603 802662 802721802192 802253 802312 802371 802429 802488 802546 802604 802663 802722802193 802254 802313 802372 802430 802489 802547 802605 802664 802723802194 802255 802314 802373 802431 802490 802548 802606 802665 802724802195 802256 802315 802374 802432 802491 802549 802607 802666 802725802196 802257 802316 802375 802433 802492 802550 802608 802667 802726802197 802258 802317 802376 802434 802493 802551 802609 802668 802727802198 802259 802318 802377 802435 802494 802552 802610 802669 802728802199 802260 802319 802378 802436 802495 802553 802611 802670 802729802200 802261 802320 802379 802437 802496 802554 802612 802671 802730802201 802262 802321 802380 802438 802497 802555 802613 802672 802731802202 802263 802322 802381 802439 802498 802556 802614 802673 802732802203 802264 802323 802382 802440 802499 802557 802615 802674 802733802204 802265 802324 802383 802441 802500 802558 802616 802675 802734802205 802266 802325 802384 802442 802501 802559 802617 802676 802735802206 802267 802327 802385 802443 802502 802560 802618 802677 802736802207 802268 802328 802386 802444 802503 802561 802619 802678 802737802208 802269 802329 802387 802445 802504 802562 802620 802679 802738802209 802270 802330 802388 802446 802505 802563 802621 802680 802739802210 802271 802331 802389 802447 802506 802564 802622 802681 802740802211 802272 802332 802390 802448 802507 802565 802623 802682 802741802212 802273 802333 802391 802449 802508 802566 802624 802683 802742802213 802274 802334 802392 802450 802509 802567 802625 802684 802744802214 802275 802335 802393 802451 802510 802568 802626 802685 802745802215 802276 802336 802394 802452 802511 802569 802627 802686 802746802216 802277 802337 802395 802453 802512 802570 802628 802687 802747802217 802278 802338 802396 802454 802513 802571 802629 802688 802748802218 802279 802339 802397 802455 802514 802572 802630 802689 802749802219 802280 802340 802398 802456 802515 802573 802631 802690 802750802220 802281 802341 802399 802457 802516 802574 802632 802691 802751802221 802282 802342 802400 802458 802517 802575 802633 802692 802752802223 802283 802343 802401 802459 802518 802576 802634 802693 802753802224 802284 802344 802402 802460 802519 802577 802635 802694 802754802225 802285 802345 802403 802461 802520 802578 802636 802695 802755802226 802286 802346 802404 802462 802521 802579 802637 802697 802756802227 802287 802347 802405 802463 802522 802580 802639 802698 802758802228 802288 802348 802406 802464 802523 802581 802640 802699 802761802231 802289 802349 802407 802465 802524 802582 802641 802700 802762802232 802290 802350 802408 802466 802525 802583 802642 802701 802763802233 802291 802351 802409 802467 802526 802584 802643 802702 802764802234 802292 802352 802410 802468 802527 802585 802644 802703 802765802235 802293 802353 802411 802469 802528 802586 802645 802704 802766

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Serial numbers of LHS and LHT hooklifts with LHD 1 controls

802767 802827 802889 802953 803019 803096 803176 803290802768 802828 802890 802954 803020 803097 803177 803292802770 802829 802891 802955 803021 803098 803179 803293802771 802830 802892 802956 803022 803099 803181 803294802772 802831 802893 802957 803023 803100 803182 803297802773 802832 802894 802958 803024 803101 803183 803298802774 802833 802895 802959 803025 803102 803184 803300802775 802834 802896 802960 803026 803103 803185 803301802776 802835 802897 802961 803027 803104 803191 803302802777 802836 802898 802962 803028 803108 803194 803322802778 802837 802899 802963 803029 803109 803195 803338802779 802838 802900 802964 803030 803110 803196 803339802780 802839 802901 802965 803032 803111 803197 803340802781 802841 802903 802966 803034 803112 803199 803348802782 802842 802904 802967 803035 803113 803200 803349802784 802843 802905 802968 803036 803114 803201 803502802785 802844 802906 802969 803037 803115 803202 803503802786 802845 802907 802970 803038 803116 803203 803504802787 802846 802908 802971 803039 803117 803204802788 802847 802909 802972 803040 803118 803205802789 802848 802910 802973 803042 803119 803206802790 802849 802911 802974 803043 803120 803215802791 802850 802912 802975 803044 803121 803216802792 802851 802913 802977 803046 803124 803217802793 802852 802914 802978 803047 803125 803218802794 802853 802915 802979 803048 803126 803219802795 802854 802916 802980 803049 803127 803222802796 802855 802917 802981 803051 803128 803223802797 802856 802918 802982 803055 803131 803224802798 802857 802919 802983 803056 803133 803225802799 802858 802920 802984 803057 803135 803229802800 802859 802921 802985 803058 803136 803230802801 802860 802922 802986 803059 803137 803231802802 802861 802923 802987 803061 803138 803232802803 802862 802924 802988 803071 803139 803233802804 802863 802925 802989 803072 803140 803234802805 802864 802926 802990 803073 803141 803235802806 802866 802927 802991 803074 803143 803236802807 802867 802928 802992 803076 803144 803240802808 802868 802929 802993 803077 803145 803241802809 802869 802930 802999 803078 803146 803244802810 802870 802931 803001 803079 803150 803245802811 802871 802932 803003 803080 803151 803246802812 802872 802933 803004 803081 803152 803249802813 802873 802934 803005 803082 803153 803250802814 802874 802935 803006 803083 803154 803251802815 802875 802936 803007 803084 803157 803252802816 802876 802937 803008 803085 803158 803253802817 802878 802938 803009 803086 803161 803254802818 802879 802939 803010 803087 803162 803257802819 802880 802940 803011 803088 803166 803264802820 802881 802941 803012 803089 803167 803265802821 802882 802942 803013 803090 803168 803266802822 802883 802944 803014 803091 803169 803267802823 802885 802946 803015 803092 803170 803280802824 802886 802948 803016 803093 803172 803281802825 802887 802951 803017 803094 803174 803286802826 802888 802952 803018 803095 803175 803288

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