lg lan9700r [afn35097846]

70
MODEL : LAN9700R MODEL : LAN9700R SERVICE MANUAL P/NO : AFN35097846 SEPTEMBER, 2007 CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETYPRECAUTIONS” IN THIS MANUAL. EJECT TA/AF EQ RDS BAND RSE VOL SRC R WIDE FLIP TILT NAVI MENU CLOSE CLOSE CLOSE In Dash Navi & Infotainment System with Bluetooth SERVICE MANUAL Website http://biz.lgservice.com Internal Use Only

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  • MODEL : LAN9700R

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    P/NO : AFN35097846 SEPTEMBER, 2007

    CAUTIONBEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONSIN THIS MANUAL.

    EJECTTA/AF

    EQRDSBANDRSEVOL

    SRC

    R

    WIDE

    FLIP TILT

    NAVI MENU

    CLOSECLOSECLOSE

    In Dash Navi & InfotainmentSystem with BluetoothSERVICE MANUAL

    Website http://biz.lgservice.comInternal Use Only

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    CONTENTSSECTION 1 . . . SUMMARYSECTION 2 . . . CABINET & MAIN CHASSISSECTION 3 . . . ELECTRICALSECTION 4 . . . CPD-03 DVD/CD CAR MODULE PART SECTION 5 . . . REPLACEMENT PARTS LIST

  • 1-2 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    SECTION 1SUMMARY

    CONTENTS

    ESD PRECAUTIONS.................................................................................................................. 1-3SPECIFICATIONS ....................................................................................................................... 1-4DVD FIRMWARE UPDATE GUIDE........................................................................................ 1-5SOFTWARE REPLACE METHOD ......................................................................................... 1-6LOCATION OF CUSTOMER CONTROLS .......................................................................... 1-8

  • 1-3Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    ESD PRECAUTIONSElectrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such componentscommonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integratedcircuits and some field-effect transistors and semiconductor chip components. The following techniques shouldbe used to help reduce the incidence of component damage caused by static electricity.1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off

    any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear acommercially available discharging wrist strap device, which should be removed for potential shock reasonsprior to applying power to the unit under test.

    2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surfacesuch as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can

    generate electrical charges sufficient to damage ESD devices.5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD

    devices.6. Do not remove a replacement ESD device from its protective package until immediately before you are

    ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together byconductive foam, aluminum foil or comparable conductive materials).

    7. Immediately before removing the protective material from the leads of a replacement ESD device, touch theprotective material to the chassis or circuit assembly into which the device will by installed.

    CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHERSAFETY PRECAUTIONS.

    8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motionsuch as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener-ate static electricity sufficient to damage an ESD device).

    CAUTION. GRAPHIC SYMBOLS

    THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, ISINTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

    THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THESERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICELITERATURE.

  • 1-4 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    SPECIFICATIONS

    GENERALOutput Power 50W x 4CH (Max.)Power Source DC 12VSpeaker impedance 4 Ground System NegativeDimensions (W x H x D) 400 x 280 x 55 mm (Main unit)Net Weight 2.28 kg (Main unit)

    DISPLAYLCD 7 inch TFT LCDResolution 480 X 234Back Light LED type

    CD/DVD/VCD SELECTIONFrequency Response 20 Hz-20 kHzS/N Ratio 95 dBDistortion 0.1 %Channel Separation (1kHz) 70 dB

    RADIO SELECTIONFMFrequency Range 87.5-107.9 or 87.5-108 MHzS/N Ratio 55 dBDistortion 10. %Usable Sensitivity 12 dBV

    AM (MW)Frequency Range 520-1720 or 522-1620 kHzS/N Ratio 45 dBDistortion 1.0 %Usable Sensitivity 32 dBV

    NAVIGATION SELECTIONCPU i.Mx31LOS WinCE Core 5.0SDRAM 64 MBMemory (Map) 4 GB SD CardMemory (OS) 64 MB NAND FlashGPS sirf3Map NavteqUser Interface Touch screen

  • 1-5

    DVD FIRMWARE UPDATE GUIDE

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    Step 1 : Change into DVD source

    - Power on then press open button to open LCDmonitor.

    - Touch agree button- LAN9700R set shows tuner screen.- Change into DVD source by pressing a SRC key

    or select DVD source in Source screen.- We can enter source screen by touch source

    button at left & upper corner.

    Step 2 : Insert DVD F/W Disc

    - Insert a DVD F/W Update Disc- Press an enter key of front panel after DVD F/W

    Disc popup shows

    Step 3 : DVD F/W updating

    - DVD F/W update begins(Reading step --> Erasing step --> Writing step --> Verifying step)

    - DONOT STOP or POWER OFF during F/Wupdating.

    Step 4 : Remove DVD F/W disc

    - If the verifying step is finished then displayscreen is changing and it shows a disc readingpopup and DVD F/W disc popup again.

    - eject the disc by pressing a eject button.- Set power off

    Step 5 : Additional Info

    - If you see noises such as horizontal lines onscreen then take below procedure

    step A) Power on and change into DVD sourceand remove disc.

    step B) Press pause button of remote controllerfor 10 sec.

    step C) NTSC or PAL popup shows.step D) Repeat step B), step C) until NTSC/PAL

    popup you want showsstep E) We recommend NTSC mode.step F) Set power off

    Agree screen

    Source screen

    Tuner screen

    Reading step

    Writing step

    Writing step

    Verifying step

    Erasing step

    DVD F/W disc popup Enter key

  • 1-6

    SOFTWARE REPLACE METHOD

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    1. After booting the unit without the Navi SD card, insert the Update SD card. 2. Enter the setup screen and press the Enter key on the remote controller for a long time.

    (About 5~8 seconds)3. Update Program will be displayed on the screen.

    1. After booting the unit without the Navi SD card and entering the setup screen, press the Arrow keyon the right side of the front panel for more than 5 seconds. (Press and wait for 5 seconds afterswitching to up direction)Or press the Enter key on the remote controller for a long time.

    2. Windows Explorer will be displayed. 3. Insert the Update SD card.4. After selecting my device / SD memory, run Hobbiton.

    1. Run the Update Program. 2. Press the Application button. 3. When you see the Copy Completed (xxx files/xxx files) message, the Application SW update is com-

    pleted. If you see the message saying xxx file(s) Missed, it means that some files are not copied.Reset the power and then repeat from step 1.

    4. When it is completed, press the Exit button.5. Remove the SD card and then reboot the unit.

    1. Run the Update Program. 2. Press the Micom button.3. The progress increases by 10%.4. When the progress reaches 100%, Program Ok !!! message will be displayed and Micom update is

    completed. 5. If there are no files to update, message saying File could not be opened !!! will be displayed.6. When the process is completed, press the Exit button.7. Remove the SD card and then reboot the unit.

    1. Run the Update Program. 2. Press the BT Handsfree button.3. When BT Firmware Upgrade Completed. Is displayed, update is completed. (This is irrelevant from

    the displayed %. If the BT Firmware Upgrade Completed. message is displayed even when the dis-played progress is not 100%, it is completed.)

  • 1-7Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    4. When the update fails, it will automatically retry the update again. When the process is not complet-ed even when the progress is over 200%, update has failed. In this case, press the Exit button andthen reset the unit to retry the update.

    5. If update is not required, BT Firmware Upgrade Unnecessary. Message will be displayed. In thiscase press the Exit button or update other SW. But, you cannot update the Kernel in this condition. You must reset the unit to update theKernel.

    6. If there is no BT firmware in the SD card, No BT Files message will be displayed.7. When it is completed, press the Exit button.8. Remove the SD card and then reboot the unit.

    * Reference- Update of BT firmware can take maximum of 10 minutes. If difference between the version of the

    existing firmware and the new version is small, the time to update is reduced. Generally, it requiresabout 5~6 minutes.

    - The reason the Micom firmware update takes longer than the time to update other SW is becauseit requires more time to read the software to compare to the existing version.

    - To update the BT firmware for other models, you must first disassemble the unit. But forLAN9700R, you can update the unit using only the SD card without having to disassemble the unit,this is a major improvement in work productivity.

    1. Run the Update Program. 2. Press the Kernel NB0 button.3. Wait until Kernel NB0 Upgrade Completed message is displayed. 4. After pressing the Exit button, remove the SD card and insert the original SD card in Navi to reboot

    the unit. * Caution: If you turn off the power or press the Exit button while updating the Kernel, it may be

    impossible to recover.

    1. Run the Update Program. 2. Press the Update All button. It will be updated in the order of Application -> Micom -> BT -> Kernel.3. After updating the BT firmware,

    Notice: Kernel not completed. Reset and then Upgrade KernelWhen the above message is displayed, Kernel update is not completed yet.In this case, reset the unit and update the Kernel.

    4. When ALL SW Upgrade Completed. Is displayed, the update for all SW is completed. Press theExit button and then remove the SD cards. Insert the Navi SD card and then reset the unit.

  • 1-8 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    LOCATION OF CUSTOMER CONTROLS

    HEAD UNIT FRONT

    FLIP TILT OPEN

    EJECTTA/AF

    EQRDSBANDRSE

    VOL

    SRC

    R

    1 2 3 4 5

    6 7 8 9 10 11 12 13 1514 16 17

    1. FLIPTurn the LCD panel horizontally temporarilywhen the LCD panel is upright.

    2. TILTAdjust the monitor angle.

    3. Display window

    4. OPEN/CLOSEOpen (or Close) the monitor.

    5. DIMMER SENSOR

    6. VOL (Volume knob) Adjust the volume. Power on (Press it.) Power off (Press a long time.) Mute (Press a short time.)

    7. SRC (Source)Change the sources.

    8. Remote sensor

    9. RSE (Rear Seat Entertainment)

    10. BAND Select the band.

    11. RDS Select the TA on/off.(Press a short time.) Select the AF on/off.(Press a long time.)

    12. EQSelect various equalizer curves.

    13. EJECTEject a disc from the unit.

    14. Disc slot

    15. PHONE ( )Select the bluetooth mode.

    16. Arrow keys (up/down/left/right) Select the folders. Select the menus. Skip (Push a short time.) Seek (Push a short time.) Enter

    17.Detatches the control panel.

  • 1-9Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    HEAD UNIT MONITOR

    WIDE

    FLIP TILT CLOSE

    NAVI MENU

    1918 20 21

    18.LCD

    19.WIDEChanges the screen mode.

    20.NAVIMoves to the map screen.

    21.MENUMoves to the navigation menu.

  • 1-10 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    REMOTE CONTROL

    1

    2

    3

    6

    7

    8

    9

    10

    4

    5

    1. POWERSwitches the unit ON/OFF.SOURCESelects a source.RSE (Rear Seat Entertainment)

    2. SCAN Backward (Forward) search playback. Tunes manually radio station.SKIP Moves to next (previous) chapter, track or file. Returns to the beginning of the current chapter, track or file. Tunes automatically radio station.PAUSEPLAYSTOP

    3. SEARCHSelect chapter or title.

    4. / / / (up/down/left/right)Select an item in the menu.ENTERConfirms menu selection.

    5. 0-9 number buttons Selects numbered items in the menu. Selects a stored radio station frequency(1-6).REPEAT Repeat chapter, track, title or file.SHUFFLE Plays tracks or files in random order.SCAN Plays the first 10 seconds of all track.AUDIO Select audio language.SUBTITLE Select audio subtitle language.ANGLE Select a DVD camera angle if available.

    6. BANDSelect FM and MW(AM) bands.

    7. DISC MENUAccesses the menu on a DVD disc.

    8. RETURNDisplays the disc menu with PBC.

    9. VOLUMEAdjust the volume level.

    10. MUTEMute the volume.

    CD/MP3/WMA

    CD

    VCDDVD

    DVD DivX

    DVD DivX

    DVD

  • 1-11Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    CONNECTING THE SYSTEM

    A5 A7

    A8A6A4

    B1 B5 B7

    B8B6B4

    B3

    B2

    : Violet : Rear Right +

    : Violet/ Black Stripe : Rear Right -

    : Gray : Front Right +

    : Gray / Black Stripe : Front Right -

    : White : Front Left +

    : White/Black Stripe : Front Left -

    : Green : Rear Left +

    : Green/ Black Stripe : Rear Left -B8

    B7

    B6

    B5

    Blue/White REMOTE ON-To the amplifier remote on.

    YellowTO BATTERY (+)- To the car battery, continuos +12 V DC.

    BluePOWER ANTENNA- To the power antenna

    OrangeDIMMER-This lead is for the dimmer line connection.

    RedTO IGNITION-To the terminal from which the power is supplied when the ignition switch is set to ACC.

    BlackGROUND (-) - To the car body.

    A8

    A7

    A6

    A5

    A4

    PinkREVERSE GEAR - When connecting the rear view camera, use

    the reverse lead. Use a Reverse Extension if needed.

    Vehicle connector

    Speaker connector

    BrownHAND BREAK- Be sure to wire the hand break (parking break)for safety and preventing accidents.

    Power cord

    B4

    B3

    B2

    B1

    * Connecting the system

  • 1-12 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    * Connecting to serarately sold auxiliart device

    FL (Front Left)

    FR (Front Right)

    RL (Rear Left)

    RR (Rear Right)

    RSE L (Rear Seat Entertainment Left)RSE V (Rear Seat Entertainment Video)

    RSE R (Rear SeatEntertainment Right)

    CAM V (Camera Video)

    AUX V (AUX Video)

    AUX-L (AUX Left)

    AUX-R (AUX Right)

    To AUDIO IN

    To AUDIO IN

    Microphone

    To AUDIO OUT

    To VIDEO OUT

    To VIDEO OUT

    To AUDIO IN

    To VIDEO IN

    Amplifier (Receiver)(Sold seperately)

    Monitor for rear seat(Sold seperately)

    Rear view camera(Sold seperately)

    Auxiliart Device(CAR TV, etc)

    To AUDIO IN

    To VIDEO IN

    To VIDEO IN

    To VIDEO OUT

    To AUDIO OUT

    To AUDIO OUT

    To AUDIO OUT

    To MIC IN

    CONNECTING THE SYSTEM

  • 2-1Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    SECTION 2CABINET & MAIN CHASSIS

    CONTENTS

    EXPLODED VIEWS ....................................................................................................................2-21. CABINET AND MAIN FRAME SECTION ................................................................................2-32. ACCESSORY SECTION ...........................................................................................................2-5

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only2-3 2-4

    EXPLODED VIEWS 1. CABINET AND MAIN FRAME SECTION

    452 452

    A00

    452

    452

    452

    275

    452

    461

    461

    459

    450

    450

    451

    A47

    451

    450

    450

    452 455

    452

    A49

    285

    290

    290

    290

    A42

    A55

    A43270

    A46

    273

    A41 is consisted of FRONT KEY + SEG LCD Assembly.Therefore, 2EA's PCB Assembly is supplied if request purchase by A41's P/No.

    250

    252 253

    450

    451

    451266

    454

    462 254

    461

    461

    255 256

    272267

    268

    260

    A48

    451

    288

    A53

    279

    286

    287

    452 289

    452455

    A02

    A01

    460

    A54

    A41

    259

    A40

    A41

    251

    CABLE40

    CABLE20

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 2-5 2-6

    In Dash Navi & Infotainment Systemwith BluetoothRead the manual carefully before using the unit.

    LAN9700R

    ENGLISH

    LOC.No.

    DESCRIPTION Manual Assembly

    801 808 818 831

    Remote Control Battery Lever Microphone

    Power cord

    835 837 839 840

    Reverse Extension Code RCA and microphoneconnector Brackets

    Metal sheet

    842 843 845 846

    Trim ring Installation sleeve Protective Case

    852 900 A60

    Remote Control

    * OPTIONAL PART

    GPS AntennaRound Head Screw

    LOC.No.

    DESCRIPTION

    LOC.No.

    DESCRIPTION

    LOC.No.

    DESCRIPTION

    2. ACCESSORY SECTION

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-1

    SECTION 3ELECTRICAL

    CONTENTSELECTRICAL TROUBLESHOOTING GUIDE.................3-2

    1. NO RESPONSE WHEN POWER IS TURNED ON ............................................................3-2

    2. DISC IN/OUT DYSFUNCTION.................................3-33. NO RESPONSE ON LCD SCREEN ........................3-44. TILT MECHA OPEN/CLOSE DYSFUNCTION .........3-55. NO SOUND ..............................................................3-66. NO GPS ...................................................................3-7

    BLOCK DIAGRAMS ........................................................3-81. OVERALL BLOCK DIAGRAM[WITH I/F] .................3-82. BLOCK DIAGRAM-[H/W] .......................................3-103. BLOCK DIAGRAM-[S/W] .......................................3-124. MAIN PCB BLOCK DIAGRAM...............................3-145. MAIN IN/OUT BLOCK DIAGRAM ..........................3-166. MAIN POWER BLOCK DIAGRAM.........................3-187. TFT LCD BLOCK DIAGRAM..................................3-208. TFT LCD POWER BLOCK DIAGRAM...................3-229. GPS BLOCK DIAGRAM.........................................3-2410. GPS POWER BLOCK DIAGRAM ........................3-26

    CIRCUIT DIAGRAMS ....................................................3-281. MAIN_CPU CIRCUIT DIAGRAM ...........................3-282. MAIN_MEMORY, ETC. CIRCUIT DIAGRAM .........3-303. MAIN_BT, DVD, USB, ETC. CIRCUIT DIAGRAM .3-324. MAIN_AUDIO MICOM CIRCUIT DIAGRAM ..........3-345. MAIN_DIRAMA, TUNER CIRCUIT DIAGRAM.......3-366. MAIN_RAC, LINE DRIVER CIRCUIT DIAGRAM...3-387. MAIN_POWER CIRCUIT DIAGRAM .....................3-408. FRONT KEY_KEY FRONT CIRCUIT DIAGRAM...3-429. TFT LCD_VP78 LCD CIRCUIT DIAGRAM ............3-4410. TFT LCD_POWER, TSC2003, BLU, CONNECTOR

    CIRCUIT DIAGRAM .............................................3-4611. SEG LCD_SEG LCD CIRCUIT DIAGRAM ..........3-4812. GPS_GPS CIRCUIT DIAGRAM...........................3-50

    WAVEFORMS ..........................................................3-52 CIRCUIT VOLTAGE CHART ...................................3-58

    PRINTED CIRCUIT DIAGRAMS ...................................3-621. MAIN P.C. BOARD (TOP VIEW)............................3-622. MAIN P.C. BOARD (BOTTOM VIEW)....................3-643. FRONT KEY & SEG LCD P.C. BOARD

    (TOP VIEW)............................................................3-664. FRONT KEY & SEG LCD P.C. BOARD

    (BOTTOM VIEW)....................................................3-665. GPS P.C. BOARD (TOP VIEW) .............................3-666. GPS P.C. BOARD (BOTTOM VIEW) .....................3-667. TFT LCD P.C. BOARD (TOP VIEW) ......................3-688. TFT LCD P.C. BOARD (BOTTOM VIEW) ..............3-69

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-2

    ELECTRICAL TROUBLESHOOTING GUIDE1. No response when POWER is turned ON

    YES

    YES

    YES

    YESYES

    NOConnect power connector

    NOIs the front panel installed?

    YES Is the front FPC connection and condition (disconnection) abnormal?

    NO Start from near IC100 and IC102. (Checkand refer to voltage wave form diagram.)

    NOReplace fuse.

    NO NOIs it operating normally afterthe installation?

    NO Connect FPC. Replace if disconnected

    No response when power is turned on.

    Is the fuse normal?

    Is the power cable normallyconnected to CN103?

    Is the LED turned on?

    YES

    Do you hear the sound when setting the Beep ON?

    Check whether the TILTMECHA is normal.

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-3

    2. Disc in/out dysfunction

    YES

    YES

    YES

    YES

    YES

    YES

    NOCN401 2, 5~11, 6~19, 31

    NO37, 41, 49

    NORecheck after connecting

    NO Check the peripheral circuit of CN403 andwhether other keys are pressed.

    NOReplace deck

    When operating the Eject key, do you hear the beep sound?

    Disc in/out dysfunction

    Can you see the LG logo on the RSE screen?

    Is the power connected to CN401?

    Is CN604 FFC normally connected?

    Does the disc eject pop up?

    Check whether there is anything wrong with the deck.

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-4

    3. No response on LCD screen

    YES

    YES

    YES YES YES

    YES

    NO NOReplace IC702

    NO

    YES

    YES

    NO

    NO NO

    Replace IC501

    NO Check whether installed andreinstall if necessary

    NOReplace IC501

    No response on LCD (touch) screen

    Was Front Panel installed?

    Is the wave form of M2-12normal?

    Is the 65 pin of IC501 high(5V)?

    When you touch the screen, do you hear the beep sound?

    Is the wave form of M2-10normal?

    YES

    Is the wave form of M4-7and M4-8 normal?

    Is the wave form of M2-5, 6,7, 8 and 11 normal?

    Is there still no responseafter updating the SW? IC701

    YES

    Replace IC200 or main board

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-5

    4. Tilt MECHA open/close dysfunction

    YES

    YES

    YES YES YES

    YES

    NO NO Check the connection between the sub LCD FFC and front FPC.

    NO

    YES

    NOReplace IC501

    NO Recheck after normal connection

    NOReplace SW

    Tilt MECHA open/close dysfunction

    Is the connection betweenCN402 and FPC normal?

    Is it 5V when the CN402 (No.6 and 8)pin is open and 0V when closed?

    Is the tilt MECHA SW operating normally?

    When you press the button, doyou hear the beep sound?

    When entering a different key on the frontpanel, do you hear the beep sound?

    YES

    Is the output of 59, 60 and61 pin of IC501 normal?

    Replace tilt MECHA

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-6

    5. No sound

    YES

    YES

    YES YES

    YES

    NO NOReplace power AMP (IC602)

    Check IC601->IC602 connection DAC output pattern

    NO

    YES

    NOReplace TR (Q601)

    NO Check speaker outputconnection

    No sound

    Is the audio (IC601) input powerV3.3_D, V3.3_A normal? Check LDO power

    Is there audio DSP (IC601)output?

    Is there power AMP (IC602)output?

    Is there power AMP input?

    Is the Q601 output(DIRANA_1.8V) normal?

    NOReplace XTAL (X601)Is the XTAL (X601)

    wave form normal?

    YES

    YES

    Replace audio DSP (IC602)

  • 3-7Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    6. No GPS

    YES

    YES

    YES

    YES

    YES

    NOCheck CN102

    NOCheck Main B/D power supply (JT483)

    NOCheck VCXO output (X100 PIN3)

    NOCheck uart pathIs data transferred from module?(CN102 PIN4 or TP Tx)

    Does ACQ_CLK signal appear?(TP ACQ_CLK)

    Is power supplied to MODULE?(CN102 PIN 1 or TP VDD)

    NO GPS

    CN102 connection?

    REPLACE GPS MODULE

  • 3-8 3-9

    BLOCK DIAGRAMS1. OVERALL BLOCK DIAGRAM[WITH I/F]

    UNIT

    B+,ACC,GNDGPS Module

    MIC

    REMOTE ONPOWER ANT

    REVERSE GEARHAND BREAK

    F/L+F/L-

    F/R+F/R-

    R/L+R/L-

    R/R+R/R-

    LAN9700RCVBS, AUDIO(L/R)

    REAR CAMERA

    AUX IN ( CVBS, AUDIO L/R)

    AUDIO PRE-OUT ( F/L,F/R,R/L,R/R)

    FM/AM ANT

    AUDIO PRE-OUT ( NON-FAD L/R)

    JAK401

    ANT601

    CN601

    CN103

    DIMMER

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-10 3-11

    2. BLOCK DIAGRAM-[H/W]

    GPS

    DVDMODULE

    MPU

    AUDIOMICOM

    POWERAMP

    DiRANARDSTMC

    BOOST AMPNJM2792

    BT

    DDR SDRAM64MB[1V8]

    I.MX31[1V5, 1V8, 3V0]

    [5V]SAF6630H[1V8, 3V3]F1M22[3V0]

    [1V8]

    UART

    ATAPI

    I2S

    I2S I2S

    SPI

    I2S

    I2S

    UART

    IR4X5

    CCIR656

    I2S

    SPICCIR656

    A/AUDIO

    NAND FLASH64MB[1V8]

    UART

    I2S

    I2S

    TOUCH PANEL

    7" TFT LCD480X234

    ANALOG / LED

    SubLCD

    Comtrol

    LCDControl

    TouchControl

    CVBSX2

    UART/ETH

    F/L, F/R, R/L, R/R

    F/L, F/R, R/L, R/R

    REAR CAMERA(CVBS)AUX VIDEO(CVBS)

    ACC, H-BRAKE,REAR GEAR

    DEBUG

    KEY

    TILT MECHA

    IR

    PRE OUT

    SPEAKER OUT

    MIC IN

    A/V RSE OUTVIDEO(CVBS)

    AUDIO R/L

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-12 3-13

    3. BLOCK DIAGRAM-[S/W]

    GUI Application

    WIN32 APIs, COREDLL, ...

    Hardware

    KernelLibrary

    GWES

    DisplayDriver

    Tuner

    Graphical User Interface

    DVD Function& Comm

    (SPI)Map

    Matching

    RouteGuidance

    Route Planning

    3D/FullNavigation GUI

    3D/Full_NaviMain Module

    DatabaseManage-ment

    DatabaseApplication

    (distination/POI)

    Navigationmenu GUI

    DAL

    AudioCODEC

    AUX RearCamera

    TCP / IP / EWC

    SW Debugging

    PPP

    DVD/CD/MP3/WMA

    OAL/Bootloader

    Setup

    ProgramUpdate

    System Manager

    Tuner/SetupFunction Popup

    SystemLogger

    DeviceManager

    Ethernet

    EthernetDriver

    UART SPI

    SPIDriver

    UARTDriver

    I2S

    I2SDriver

    FileSystemManager

    File Drivers

    (FAT32...)

    SDCard

    NANDFlash

    Touch Screen

    TouchScreen

    Audio MicomComm.(UART)

    Manager

    GUIBluetooth

    KeypadDriver

    IrDADriver

    RemoconKeyLCD

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-14 3-15

    4. MAIN PCB BLOCK DIAGRAM

    LCD FRONT : 3EALCD MAIN : 3EA

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-16 3-17

    5. MAIN IN/OUT BLOCK DIAGRAM

    MAINBOARD

    I2C

    LCDBOARD

    TOUCHPANEL

    POWER5V09V10V

    VIDEO

    INTERRUPT IRQ

    POWER

    LCDCON

    GND

    KEYMATRIX

    BUTTON6EA COL 3, ROW 3

    GPSSUB-LCD

    COL 2, ROW 2

    SENSOR

    DECK

    POWER1V23V35V08V0

    FRONT

    COL 3, ROW 5

    DETECTIR

    POWER3V0

    1. BUP2. ACC3. DIMMER4. REMOTE5. POWER ANT6. H.BRAKE7. REVERSE GEAR8. SPEAKER OUT (F/R : L/R)

    1. PRE OUT (F/R : L/R)2. REAR OUT (AV 1)3. MIC IN4. AUX IN5. CAMERA IN

    DEBUG

    JTAG UART Ethernet

    CCIR656

    I2C 1

    SPI

    SPIUART

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-18 3-19

    6. MAIN POWER BLOCK DIAGRAM

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-20 3-21

    7. TFT LCD BLOCK DIAGRAM

    LCD PANEL(INNOLUX :

    AT070TN07 V.2)TOUCH PANEL

    VP78

    TSC2003

    BLU(LED type)

    FRONT LCD

    KEY

    FRONT LCDControllerPT6524

    5V 15V

    -1

    0V

    5V

    3.0V

    3.3V

    2.5V

    X+X-

    Y+Y-

    Analog RGBETC

    DIMMING

    KeyMatrix

    SEG

    PENIRQIIC

    IIC

    CCIR656, CVBS*2

    MAINBOARD

    5.0V

    9.0V

    SPI

    KEYLED9.0V

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-22 3-23

    8. TFT LCD POWER BLOCK DIAGRAM

    Main BD.

    SW

    DC-DC LCDBACKLIGHT

    LCD PANELVCOM/VGH/VGL

    SEG DRIVER IC

    3.3V

    2.5V

    T/S

    VP78

    SEGBACKLIGHT9.0V

    KEY LED

    5.0V

    TFT LCD BD.

    RGB AMP.

    SW

    3.0V

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-24 3-25

    9. GPS BLOCK DIAGRAM

    GSC3f/LP-7979

    24.5535MHz VCXODSB321SD

    32.768KHz XTALFC-135

    SAW FILTER856561

    MAIN

    ANTENNA

    UART

    LNAUPC8231TK

    TRANCEIVERMAX3232EIPWR

    RESETTC1301B

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-26 3-27

    10. GPS POWER BLOCK DIAGRAM

    5V VDD

    RF 2.8V

    RTC 1.5V

    LNA 2.8V2.8V

    3V BUP 1.5V

    2.8V

    BASE 2.8V2.8V

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-28 3-29

    CIRCUIT DIAGRAMS1. MAIN_CPU CIRCUIT DIAGRAM

    1 4

    5

    6

    910

    2

    7

    8

    3

    WAVEFORM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-30 3-31

    2. MAIN_MEMORY, ETC. CIRCUIT DIAGRAM

    15

    19

    14

    16

    17

    18

    22

    23

    13

    21

    20

    11

    12

    WAVEFORM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 3-32 3-33

    3. MAIN_BT, DVD, USB, ETC. CIRCUIT DIAGRAM

    24

    25

    26

    28

    27

    31

    29 30

    WAVEFORM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 43 3-35

    4. MAIN_AUDIO MICOM CIRCUIT DIAGRAM

    40

    35

    36

    34

    32

    41

    33

    38

    39

    37

    WAVEFORM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 5. MAIN_DIRAMA, TUNER CIRCUIT DIAGRAM

    4846

    474544

    49

    42

    43

    WAVEFORM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    3-36 3-37Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 6. MAIN_RAC, LINE DRIVER CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    3-38 3-39 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-40 3-41

    7. MAIN_POWER CIRCUIT DIAGRAM

    54

    52 53

    50 51

    WAVEFORM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-42 3-43

    8. FRONT KEY_KEY FRONT CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-44 3-45

    9. TFT LCD_VP78 LCD CIRCUIT DIAGRAM

    55

    WAVEFORM

    56

    57

    60

    58

    59

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-46 3-47

    10. TFT LCD_POWER, TSC2003, BLU, CONNECTOR CIRCUIT DIAGRAM

    WAVEFORM

    61

    626364

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-48 3-49

    11. SEG LCD_SEG LCD CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-50 3-51

    WAVEFORM

    66

    66

    69

    70

    67

    68

    65

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    12. GPS_GPS CIRCUIT DIAGRAM

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-52 3-53

    [1] [2] [3] [4] [5]

    [6] [7] [8] [9] [10]

    [11] [12] [13] [14] [15]

    [16] [17] [18] [19] [20]

    [21] [22] [23] [24] [25]

    WAVEFORMS[ MAIN PART ] _ 1~54

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-54 3-55

    [26] [27] [28] [29] [30]

    [31] [32] [33] [34] [35]

    [36] [37] [38] [39] [40]

    [41] [42] [43] [44] [45]

    [50][46] [47] [48] [49]

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-56 3-57

    [53] [54] [55][51] [52]

    [57] [58] [59][56]

    [62] [63] [64]

    [60]

    [61]

    [68] [69] [70][67]

    [ TFT LCD PART ] _ 55~64

    [65][ GPS PART ] _ 65~70

    CN102_Pin4(TX)[66]

    IC106_J4, K4 IC106_TA IC106_TB X100_Pin3 X101

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-58 3-59

    CIRCUIT VOLTAGE CHARTMODE

    PIN NO.23 DATA[3]24 DATA[4]25 DATA[5]26 DATA[6]27 DATA[7]28 NC29 NC30 KEY_COL_031 KEY_ROW_032 KEY_COL_133 KEY_ROW_134 KEY_COL_235 KEY_ROW_236 SEG_DI37 SEG_CLK38 SEG_CON39 SEG_CE40 LCD_INTR41 LCD_BL_CON42 DIM_SENS43 GND44 5V45 5V46 5V47 GND48 GND49 10V50 10V

    CN4011 GND2 CSI_CLK3 GND4 CSI_D[8]5 CSI_D[9]6 CSI_D[10]7 CSI_D[11]8 CSI_D[12]9 CSI_D[13]10 CSI_D[14]11 CSI_D[15]12 GND13 DISC_IN14 DVD_A_MUTE15 DVD_RESET16 SPI_TXD17 SPI_RXD18 SPI_CLK19 SPI_CE20 GND21 RSE_V_MUTE22 GND23 A_BIT_CLK24 GND25 A_DATA26 A_MCLK

    VOLTAGE VOLTAGE VOLTAGE VOLTAGE VOLTAGE VOLTAGEMODEPIN NO.MAIN

    CN1031 RL+2 RR+3 RL-4 RR-5 FL+6 FR+7 FL-8 FR-9 REVERSE10 ACC11 ANT_PWR12 H_BRAKE13 REMOTE_PWR14 ILL15 B+16 GND

    CN3011 DATA32 CMD3 VSS4 VDD5 CLK6 VSS7 DATA08 DATA19 DATA210 WP/CD11 GND12 DETECT13 GND

    CN3021 TS_CLK2 TS_IRQ3 TS_DATA4 LCD_SCL5 LCD_SDA6 LCD_RESET7 GND8 GND9 AUX_V10 GND11 CAM_V12 GND13 VSYNC14 HSYNC15 GND16 V_CLK17 GND18 GND19 LCD_POWER20 DATA[0]21 DATA[1]22 DATA[2]

    MODEPIN NO.

    27 A_LRCK28 GND29 CVBS30 GND31 1.2V32 1.2V33 1.2V34 1.2V35 GND36 GND37 3.338 5V_PU39 5V_PU40 5V41 5V42 5V43 5V44 GND45 GND46 GND47 GND48 GND49 8V50 8V

    CN4021 GND2 GND3 12V4 12V5 GND6 CLOSE_SW7 TILT_SW8 TILT_HOME9 LOAD_SEN10 TILT_SEN11 5V12 TILT_CTR113 TILT_CTR214 TILT_CTR3

    CN4031 3V2 IR_REMOTE3 DISC_IN4 KEY_ROW55 KEY_ROW46 KEY_ROW37 KEY_ROW28 KEY_ROW19 KEY_COL510 KEY_COL411 KEY_COL312 8V13 VOL_DOWN14 VOL_UP15 GND

    MODEPIN NO.

    CN6011 PREAMP_FL2 PREAMP_FR3 GND4 PREAMP_RL5 PREAMP_RR6 GND7 RSE_L8 RSE_R9 GND10 AUX_L11 AUX_R12 GND13 MIC_IN14 GND15 GND16 CAM_V17 GND18 AUX_V19 GND20 RSE_V

    JK4011 CAL_RXD2 CAL_TXD3 5V4 GND5 GPS_TXD6 GPS_RXD

    IC1021 52 83 84 85 96 57 3.38 09 010 3.311 012 513 514 515 516 H/L17 H/L18 H/L19 020 021 922 923 024 1225 H/L26 H/L

    MODEPIN NO.

    MODEPIN NO.

    2 3.33 04 3.35 3.3

    IC4001 NC2 NC3 RF4 05 06 NC7 NC8 ANALOG9 310 NC11 NC12 NC13 014 NC15 NC16 1.817 NC18 NC19 020 H/L21 NC22 H/L23 324 025 NC26 H/L27 NC28 NC29 H/L30 H/L31 NC32 333 NC34 035 H/L36 H/L37 H/L38 H/L39 H/L40 H/L41 NC42 NC43 NC44 NC45 NC

    IC4011 ANALOG2 ANALOG3 34 0

    VOLTAGEMODEPIN NO.5 06 07 08 3

    IC4021 62 63 -64 65 -66 -67 H/L8 H/L9 H/L10 H/L11 H/L12 H/L13 H/L14 H/L15 016 3

    IC4031 NC2 H/L3 04 H/L5 3

    IC4041 NC2 H/L3 04 H/L5 3

    IC4051 02 H/L3 H/L4 H/L5 NC6 NC7 H/L8 H/L9 H/L10 011 H/L12 H/L13 H/L14 NC15 NC16 H/L17 H/L18 H/L19 020 3.3

    VOLTAGEMODEPIN NO.IC406

    1 NC2 H/L3 04 H/L5 5

    IC4201 NC2 H or L3 04 H or L5 3

    IC5011 H/L2 H/L3 H/L4 H/L5 H/L6 NC7 H/L8 NC9 NC

    10 511 5.612 5or013 H/L14 H/L15 H/L16 NC17 NC18 NC19 NC20 021 NC22 5or023 5or024 525 526 5or027 5or028 529 530 531 NC32 533 534 535 536 537 538 539 NC40 5or041 5or042 H/L

    VOLTAGEMODEPIN NO.43 H/L44 H/L45 NC46 H/L47 548 H/L49 H/L50 551 052 5.653 5.654 5or055 NC56 NC57 5or058 5or059 5or060 5or061 5or062 563 5or064 5or065 566 567 5or068 5or069 5or070 H/L71 H/L72 5or073 5or074 5or075 5or076 H/L77 H/L78 5or079 5or080 5or081 H/L82 583 NC84 NC85 NC86 NC87 088 589 H/L90 591 H/L92 H/L93 094 H/L95 H/L96 597 0

    VOLTAGEMODEPIN NO.98 099 5100 5

    IC5021 NC2 H/L3 04 H/L5 3.3

    IC5031 H/L2 53 04 NC5 NC6 NC7 H/L8 NC

    IC5041 NC2 H/L3 04 H/L5 5

    IC5051 NC2 H/L3 04 H/L5 3

    IC5061 32 H/L3 04 H/L5 3

    IC5071 H/L2 3.33 04 H/L5 3.3

    IC5081 NC2 H/L3 04 H/L5 3

    IC5091 3.32 H/L3 04 H/L5 3.3

    VOLTAGEMODEPIN NO.IC510

    1 3.32 H/L3 04 H/L5 3.3

    IC5111 3.32 H/L3 04 H/L5 3.3

    IC5121 H/L2 H/L3 04 H/L5 5

    IC5141 52 H/L3 04 H/L5 5

    IC5151 NC2 H/L3 04 H/L5 3

    IC6011 1.82 1.623 1.624 1.625 1.626 1.627 1.628 3.39 3.310 011 1.6212 1.6213 1.6214 1.6215 1.6216 1.6217 1.6218 1.6219 1.6220 1.821 022 023 024 NC

    27 H/L28 NC

    IC2051 32 33 04 35 3

    IC2071 32 33 04 35 3

    IC3051 02 H/L3 H/L4 H/L5 H/L6 H/L7 H/L8 H/L9 H/L10 011 H/L12 H/L13 H/L14 H/L15 H/L16 H/L17 H/L18 H/L19 020 3.3

    IC3061 3.32 H/L3 04 H/L5 3.3

    IC3071 3.32 H/L3 04 H/L5 3.3

    IC3081 3.32 H/L3 04 H/L5 3.3

    IC3091 3.3

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-60 3-61

    MODEPIN NO.

    80 081 082 083 084 085 086 087 3.388 NC89 NC90 H/L91 NC92 NC93 NC94 1.895 096 NC97 NC98 NC99 NC100 H/L101 H/L102 NC103 NC104 0105 3.3106 NC107 NC108 NC109 NC110 H/L111 H/L112 NC113 NC114 NC115 NC116 NC117 NC118 NC119 NC120 NC121 0122 1.8123 H/L124 H/L125 1.8126 0127 H/L128 H/L129 0130 0131 CLK132 CLK133 1.8134 NC

    VOLTAGE VOLTAGE VOLTAGE VOLTAGE VOLTAGE VOLTAGEMODEPIN NO.25 026 027 028 H/L29 H/L30 1.2631 H/L32 1.833 3.334 1.6435 036 1.6437 3.338 1.5539 1.5540 3.341 042 3.343 1.5544 1.5545 1.6246 1.6247 3.348 NC49 H/L50 NC51 H/L52 H/L53 H/L54 1.855 056 NC57 H/L58 NC59 NC60 1.861 062 H/L63 H/L64 H/L65 H/L66 H/L67 H/L68 069 3.370 NC71 NC72 H/L73 H/L74 H/L75 NC76 NC77 NC78 NC79 0

    MODEPIN NO.

    135 3.2136 1.47137 1.47138 0139 3.3140 2.95141 0142 1.26143 1.48144 1.48

    IC6021 02 03 9.34 H/L5 9.36 127 2.88 09 2.810 8.311 2.9512 2.9513 014 2.9515 2.9516 317 2.818 019 2.820 1221 9.322 H/L23 9.324 025 NC

    IC6031 02 0.643 7.14 2.845 2.846 4.267 2.848 2.849 7.110 0.6411 012 7.813 7.114 2.8415 2.8416 8.517 2.8418 2.84

    MODEPIN NO.

    19 7.120 7.8

    IC6041 02 0.643 7.14 2.845 2.846 4.267 2.848 2.849 7.110 0.6411 012 7.813 7.114 NC15 2.8416 8.517 NC18 2.8419 7.120 7.8

    IC6061 52 1.993 1.194 05 2.86 07 08 5

    TFT LCDIC701

    1 NC2 NC3 H/L4 H/L5 H/L6 3.37 08 09 2.510 011 3.312 013 NC14 NC15 ANALOG16 NC17 018 019 3.320 NC21 NC

    MODEPIN NO.

    MODEPIN NO.

    77 H/L78 NC79 NC80 H/L81 NC82 NC83 1.284 NC85 NC86 3.387 088 089 3.390 ANALOG91 3.392 093 ANALOG94 ANALOG95 3.396 097 H/L98 NC99 NC100 NC101 NC102 NC103 NC104 NC105 NC106 0107 2.5108 NC109 NC110 NC111 NC112 NC113 NC114 NC115 NC116 0117 3.3118 NC119 NC120 NC121 NC122 NC123 NC124 NC125 NC126 NC127 NC128 NC

    SEG LCDIC851

    1 H/M1/M2/L

    VOLTAGEMODEPIN NO.2 H/M1/M2/L3 H/M1/M2/L4 H/M1/M2/L5 H/M1/M2/L6 H/M1/M2/L7 H/M1/M2/L8 H/M1/M2/L9 H/M1/M2/L10 H/M1/M2/L11 H/M1/M2/L12 H/M1/M2/L13 H/M1/M2/L14 H/M1/M2/L15 H/M1/M2/L16 H/M1/M2/L17 H/M1/M2/L18 H/M1/M2/L19 H/M1/M2/L20 H/M1/M2/L21 H/M1/M2/L22 H/M1/M2/L23 H/M1/M2/L24 H/M1/M2/L25 H/M1/M2/L26 H/M1/M2/L27 H/M1/M2/L28 H/M1/M2/L29 H/M1/M2/L30 H/M1/M2/L31 H/M1/M2/L32 H/M1/M2/L33 H/M1/M2/L34 H/M1/M2/L35 H/M1/M2/L36 H/M1/M2/L37 H/M1/M2/L38 H/M1/M2/L39 H/M1/M2/L40 H/M1/M2/L41 H/M1/M2/L42 H/M1/M2/L43 H/M1/M2/L44 H/M1/M2/L45 H/M1/M2/L46 H/M1/M2/L47 H/M1/M2/L48 H/M1/M2/L49 NC50 NC51 NC52 H/M1/M2/L53 H/M1/M2/L54 H/M1/M2/L55 H/M1/M2/L56 5(H)

    VOLTAGEMODEPIN NO. VOLTAGEMODE

    PIN NO.C6 -C7 H/LC8 -C9 -

    C10 2.8VD1 -D2 -D3 H/LD4 2.8VD5 GNDD6 GNDD7 -D8 -D9 -

    D10 0VE1 -E2 -E3 -E4 2.8VE7 -E8 -E9 -

    E10 -F1 -F2 2.8VF3 2.8VF4 2.8VF5 GNDF6 GNDF7 2.8VF8 -F9 -F10 H/LG1 H/LG2 -G3 -G4 -G5 -G6 -G7 -G8 -G9 -G10 0VH1 -H2 -H3 -H4 -H5 -H6 0.8VH7 -H8 -H9 -

    H10 2.8VJ1 2.8VJ2 0V

    VOLTAGEMODEPIN NO. VOLTAGEMODE

    PIN NO.P8 2.8VP9 1.5VP10 CLOCK

    IC107 (TRANCEIVER)1 7.5V2 7.5V3 5V4 7.5V5 0V6 -6V7 7.5V8 0V9 5V

    10 0V11 H/L12 H/L13 H/L14 H/L15 0V16 5V

    IC108 (LNA)1 1V input2 GND3 2.8V4 2.8V5 GND6 2.8V

    22 ANALOG23 NC24 NC25 026 027 3.328 NC29 NC30 031 032 033 034 1.735 NC36 037 3.338 039 040 041 042 2.543 NC44 H/L45 H/L46 H/L47 H/L48 H/L49 H/L50 H/L51 H/L52 H/L53 H/L54 H/L55 3.356 057 NC58 H/L59 H/L60 H/L61 H/L62 H/L63 H/L64 H/L65 H/L66 H/L67 NC68 NC69 H/L70 071 2.572 H/L73 2.574 075 076 3.3

    J3 -J4 H/LJ5 H/LJ6 H/LJ7 H/LJ8 H/LJ9 H/LJ10 H/LK1 H/LK2 2.8VK3 -K4 H/LK5 H/LK6 H/LK7 H/LK8 H/LK9 H/L

    K10 H/LL1 -L2 2.8VL3 2.8VL4 GNDL5 GNDL6 GNDL7 GNDL8 GNDL9 GNDL10 CLOCKM1 -M2 2.8VM3 2.8VM4 2.8VM5 2.8VM6 2.8VM7 2.8VM8 2.8VM9 2.8VM10 2.8VN1 0VN2 GNDN3 GNDN4 GNDN5 GNDN6 GNDN7 GNDN8 GNDN9 GNDN10 GNDP1 H/LP2 CLOCKP3 -P4 -P5 GNDP6 RF SIGNALP7 GND

    57 3.2(M1)58 1.6(M2)59 0(L)60 ANALOG61 H/L62 H/L63 H/L64 H/L

    GPSCN102

    1 Vcc(5V)2 GND3 Tx (H/L)4 Rx (H/L)

    IC100 (LDO)1 2.8V2 2.8V3 GND4 1.2V5 5V6 2.8V7 5V8 5V

    IC104 (LDO)1 5V2 GND3 5V4 -5 1.5V

    IC106 (SiRF)A1 GNDA2 -A3 H/LA4 -A5 H/LA6 H/LA7 -A8 -A9 -A10 1.6VB1 -B2 -B3 2.8VB4 1.5VB5 2.8VB6 -B7 H/LB8 -B9 -B10 2.8VC1 -C2 2.8VC3 -C4 2.8VC5 2.8V

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-62 3-63

    MAIN PRINTED CIRCUIT DIAGRAMS1. MAIN P.C. BOARD (TOP VIEW)

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-64 3-65

    2. MAIN P.C. BOARD (BOTTOM VIEW)

    EAX38431201

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 3-66 3-67

    3. FRONT KEY & SEG LCD P.C. BOARD (TOP VIEW) 5. GPS P.C. BOARD (TOP VIEW)

    6. GPS P.C. BOARD (BOTTOM VIEW)4. FRONT KEY & SEG LCD P.C. BOARD (BOTTOM VIEW)

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only3-68 3-69

    7. TFT LCD P.C. BOARD (TOP VIEW) 8. TFT LCD P.C. BOARD (BOTTOM VIEW)

  • 4-1Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    SECTION 4DVD/CD CAR MODULE PART

    CONTENTSELECTRICAL TROUBLESHOOTING GUIDE..................................................................................4-2

    1. DISC LOADING .........................................................................................................................4-22. SPI COMMNICATOIN ................................................................................................................4-33. VIDEO OUTPUT ........................................................................................................................4-34. DISC READING .........................................................................................................................4-4 5. AUDIO OUTPUT ........................................................................................................................4-6

    BLOCK DIAGRAM............................................................................................................................4-7

    CIRCUIT DIAGRAMS .......................................................................................................................4-91. CONNECTOR & INTERFACE CIRCUIT DIAGRAM..................................................................4-92. DSP CIRCUIT DIAGRAM.........................................................................................................4-113. FRONTEND CIRCUIT DIAGRAM............................................................................................4-134. AV OUT, MEMORY CIRCUIT DIAGRAM .................................................................................4-15WAVEFORMS .............................................................................................................................4-17

    PRINTED CIRCUIT DIAGRAMS ....................................................................................................4-211. MD P.C. BOARD ......................................................................................................................4-21

  • 4-2 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    ELECTRICAL TROUBLESHOOTING GUIDE1. DISC LOADING

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    OK

    NOIC202(1, 6)

    NOIC202(7, 8, 2, 3). See Figure 1, 3

    NOCN301(2, 4), SW301(1), CN202(13). See Figure 2, 4

    NOIC301(VDD33, VDD12, +3VA). See Figure 5

    NO IC301 VSS (1, 23, 35, 46, 63, 81, 100, 171,180, 198, 208, 220, 234, 245)

    NOIC301 NRST(101) CN601(15). See Figure 6

    NOX301(1, 3), TP +1.2VS. See Figure 6

    NOIC301(84, 85, 86, 87), CN1601(4, 5, 6, 7). See Figure 7

    NOCN301(2, 4). See Figure 2, 4

    No Loading/Unloading?

    Checked the loading motor IC Vdd?

    Checked the Load/Unload control?

    Checked the Load/Unload SW?

    Checked the MPEG Vdd?

    Checked the MPEG Ground?

    Checked the MPEG Reset?

    Checked the MPEG X-tal?

    Checked the main Micom data interface?

    Checked the disc in load switch?

  • 4-3Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    2. SPI COMMNICATOIN

    YES

    YES

    YES

    YES

    YES

    YES

    OK

    NOIC301(VDD33, VDD12, +3VA). See Figure 5

    NO IC301 VSS (1, 23, 35, 46, 63, 81, 100, 171,180, 198, 208, 220, 234, 235)

    NOIC301 NRST(101)

    NOX301(1, 3). See Figure 6

    NO IC301(84, 85, 86, 87) CN601(16, 17, 18, 19).See Figure 7

    No SPI Communication

    Checked the Input voltage of MPEG IC?

    Checked the GND condition of MPEG IC?

    Checked the MPEG Reset?

    Check the MPEG X-tal?

    Checked the main Micom data interface?

    3. VIDEO OUTPUT

    YES

    YES

    YES

    YES

    OK

    NOIC301(161)

    NOIC603(3, 5). See Figure 18

    NOIC603(2, 4). See Figure 18. CN601(29)

    No display on AUX monitor?

    Checked the MPEG Video signal out?

    Check the Video Amplifier Vcc, GND?

    Check the Video Amplifier In, Out?

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 4-4

    4. DISC READING

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    OK

    NOCN202(13), IC301(75). See Figure 10

    NOIC201(18). See Figure 11

    NOCN101(1,4). See Figure 12

    NOFMON0. See Figure 12

    NOCN101(2,3). See Figure 13

    NOFMON1. See Figure 13

    NOCN101(17). See Figure 14

    NOCN201(1, 2, 3, 4). See Figure 15, 16

    No disc reading?

    Checked the limit SW?

    Checked the motor DRV mute control?

    Checked the focus control?

    Checked the focus error level out. (FE Mon)?

    Checked the tracking control?

    Checked the tracking error level out.(TE Mon)

    Checked the RF signal out check?

    Checked the sled motor control?

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only4-5

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    OK

    NOIC201(22, 27, 35, 42, 43)

    NOIC201(4, 16)

    NOIC201(36, 38, 41)

    NOIC201(37, 39, 40). See Figure 8

    NOIC201(27~33). See Figure 9

    NOIC201(5)

    No disc reading?

    No Spindle motor operating?

    Checked the spindle driver IC Vdd?

    Checked the spindle driver IC VHALF?

    Checked the spindle driver IC GND?

    Checked the A1, A2, A3 of the driver IC?

    Checked the hall Bias signals?

    Checked the spindle motor control?

  • 4-6 Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

    5. AUDIO OUTPUT

    YES

    YES

    YES

    OK

    NOIC301 (172, 173, 174,175). See Figure 17

    NOCN601(14)

    No DVD/CD Sound?

    Checked the MPEG Audio DAC Signal?

    Checked the Audio mute?

  • 4-7 4-8

    BLOCK DIAGRAM

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 4-9 4-10

    CIRCUIT DIAGRAMS1. CONNECTOR & INTERFACE CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • 4-11 4-12

    2. DSP CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 4-13 4-14

    3. FRONTEND CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

  • 4-15 4-16

    4. AV OUT, MEMORY CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 4-17 4-18

    WAVEFORMS

    LOADING MOTOR CONTROL ABOUT LOADING CONDITION

    [ FIGURE 1 ]

    [ FIGURE 4 ]SWITCH CONDITION ABOUT LOADING

    [ FIGURE 2 ]

    LOADING MOTOR CONTROL ABOUT UNLOADING CONDITION

    [ FIGURE 3 ]

    [ 7 ]

    CH1 IC202(7) CH1 CN301(2)

    CH2 CN301(4)

    CH3 CN202(12)

    CH4 SW301(1)

    CH2 IC202(8)

    CH3 IC202(2)

    CH4 IC202(3)

    CH2 IC202(8)

    CH3 IC202(2)

    CH4 IC202(3)

    SWITCH CONDITION ABOUT UNLOADING MPEG IC VOLTAGE CONDITION WHEN THE BATTERY & ACC START ON

    [ FIGURE 5 ]

    MPEG RESET WHEN THE BATTERY & ACC START ON

    [ FIGURE 6 ]

    SPI INTERFACE)

    [ FIGURE 7 ]

    SPINDLE MOTOR DRIVING SIGNAL SA1, SA2, SA3 WHEN SPINDLE MOTOR IS WORKING

    [ FIGURE 8 ]

    HALL SENSOR SIGNAL H1+, H2+, H3+ AND SPD WHEN SPINDLE MOTOR IS WORKING

    [ FIGURE 9 ]

    LIMIT SWITCH CONDITION SIGNAL LDIN WHEN DISC IN

    [ FIGURE 10 ]

    MOTOR DRIVER MUTE SIGNAL STBY WHEN SPINUP PROCESS

    [ FIGURE 11 ]

    FOCUS DRIVING OUT F+, F- AND FOCUS ERROR FE WHEN NOMINAL STATE

    [ FIGURE 12 ]

    CH1 CN301(2)CH2 CN301(4)

    CH3 CN202(12)

    CH4 SW301(1)

    CH1 CN601(18)

    CH2 CN601(17)

    CH3 CN601(16)

    CH4 CN601(19)

    CH1 CN202(13)

    CH1 IC201(18)

    CH1 IC201(37)

    CH2 IC201(39)

    CH3 IC201(40)

    CH1 IC301(2,13, 25, 36, 48...)

    CH2 IC301(24, 47, 103, 167...)CH3 IC301(151, 160, 165)

    CH4 IC301(1, 12, 23, 35, 46...)

    CH1 IC202(7)

    CH1 L604CH2 CN601(15)

    CH3 X301(1, 3)

    CH1 IC201(6)

    CH2 IC201(27)CH3 IC201(29)

    CH4 IC201(31)

    CH1 TP : FMON0

    CH2 CN101(1)

    CH3 CN101(4)

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only4-19 4-20

    TRACK DRIVING OUT T+, T- AND TRACK ERROR TE WHEN NOMINAL STATE

    [ FIGURE 13 ]

    [ FIGURE 16 ]RF SIGNAL

    [ FIGURE 14 ]

    SLED STEPPING MOTOR DRIVING SIGNAL SIN1, SIN2 WHEN SLED MOVE TO ORIGIN POINT

    [ FIGURE 15 ]

    [ 7 ]

    STEPPING MOTOR PHASE SIGNAL A+, A-, B+, B- WHEN SLED MOVE TO ORIGIN POINT AUDIO DAC SIGNAL / NO DATA SIGNAL

    [ FIGURE 17 ]

    6DB VIDEO AMPLIFIER

    [ FIGURE 18 ]

    CH1 TP:FMON1

    CH1 CN101(17)

    CH1 IC201(7)

    CH2 IC201(6)

    CH1 IC401(1)

    CH2 IC401(2)

    CH3 IC401(3)

    CH4 IC401(16)

    CH2 CN101(3)

    CH3 CN101(2)

    CH1 CN201(2)CH2 CN201(3)

    CH3 CN201(1)

    CH4 CN201(4)CH4 CN201(4)

    CH1 IC603(3)CH2 IC603(4)

    CH3 IC603(2)

    CH3 CN201(1)

    CH2 CN201(3)CH1 CN201(2)

    CH3 CN201(1)

  • Copyright 2007 LG Electronics. Inc. All right reserved.Only for training and service purposes

    LGE Internal Use Only 4-21 4-22

    PRINTED CIRCUIT DIAGRAMS1. MD P.C. BOARD(TOP VIEW) (BOTTOM VIEW)

    #EV##EV#