leica geosystem laser piper service manual

Leica Geosystems AGCH-9435 Heerbrugg

(Switzerland)

Service Manual

Piper 100/200Pipe Laser

Doc Code 748 941 enEdition 07/2006

Rev.09/200612/2007

Copyright by Leica Geosystems AG, Heerbrugg, Switzerland 2006

Chapter Overview

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SML Piper 100/200 - 12/2007

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Tools

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Repair Time

SML Piper 100/200 - 09/2006

derechoCopyrightSans autorisation écrité préalable de Leica Geosys-tems AG il est interdit de reproduire ce document, entièrement ou partiellement, par quelque procédé que ce soit (mécanique, électronique ou autres, y compris la transformation ou la transmission sous une forme exploitable machinellement), de le y mettre en mémoire sur un support informatique, de l'utiliser à d'autres fins que celles prévues, de la rendre acces-sible uo de le transmettre sous quelque forme que ce soit à des tiers non authorisés expressément par Leica Geosystems AG.

ResponsabilitéCe document s'adresse exclusivement au personneltechnique qualifié, disposant des connaissancesrequises.Ce personnel doit avoir suivi une formationappropriée chez Leica Geosystems AG au terme delaquelle ses aptitudes auront été jugées satisfai-santes, travailler dans des sociétés du Groupe Leicaou dans des représentations ou ateliers de mainte-nance agréés par Leica Geosystems AG. Si ce docu-ment est utilisé par un personnel non qualifié, LeicaGeosystems AG décline toute responsabilité face àdes dommages directs ou indirects dus à une applica-tion non conforme ou à une mauvaise interprétationde ce document.

Legal,

1 L

1.1CopyriOhne vGeosysweder ichen, irgendwUmwanForm) abgelegoder inAG, Hzugäng

HaftunDieses fizierte digen FtechnikServicebesuchGeosysAG austätten qualifizLeica Gund indAnwendmentes

1-1 Safety & Environmental Issues / Symbols

egal, Safety & Environmental Issues / Symbols

Rechtsfragen / Legal questions / Question juridiques / Cuestiones deghtorherige schriftliche Erlaubnis der Firma Leicatems AG (Schweiz), darf dieses Dokumentnsgesamt noch auszugsweise mit mechanis-

fotografischen, elektronischen oderelchen anderen Mitteln (einschließlich ihrerdlung oder Übertragung in maschinenlesbarerkopiert, in einem Informationsspeicher

t, außerhalb des dafür vorgesehenen Zwecks irgend einer Form an von Leica Geosystemseerbrugg nicht ausdrücklich befugte Drittelich gemacht oder abgegeben werden.

g Dokument richtet sich ausschließlich an quali-Servicetechniker/in, welche über die notwen-achkenntnisse verfügen. Qualifizierte Service-er/in sind solche, die den entsprechendenkurs bei Leica Geosystems AG erfolgreicht haben und bei Unternehmen der Leicatems Gruppe oder bei von Leica Geosystemstorisierten Vertretungen oder Servicewerk-tätig sind. Wird dieses Dokument von nicht

ierten Servicetechniker/in verwendet, so lehnteosystems AG jegliche Haftung ab für direkteirekte Schäden, die durch nicht fachgemäßeung und/oder Interpretation dieses Doku-

entstehen.

CopyrightWithout prior permission in writing by Leica Geosys-tems AG (Switzerland), this document shall not bereproduced as a whole or in part, by mechanical,photographic, electronic, or other means (includinginto or transmission in machine-readable form); storedin any retrieval system; used for any purpose otherthan that/those for which it is intended; nor madeaccessible or communicated in any form to any thirdparty not expressly authorized by Leica GeosystemsAG to have access thereto.

LiabilityThis document is strictly for the use of qualifiedservice engineers with the requisite technical skills.Only persons who have successfully completed theappropriate service training provided by LeicaGeosystems AG and are in the employ of a companyin the Leica Geosystems Group or of an agency,distributor, or service workshop duly authorized byLeica Geosystems AG have the status of qualifiedservice engineer. Leica Geosystems AG accepts noliability whatever for direct or indirect damage thatmay occur due to the unauthorized or improper use orinterpretation of this document by any person who isnot a qualified service engineer in accordance with theabove definition.

SML Piper 100/200 - 09/2006
Legal,
CopyriSin el ptems Areprodumecániotro tippor máinformáprevistoaccesibLeica G

ResponEste dpersonaconocimhaber aspondieasí comGrupo autorizamento Geosyscaso dedebidoserrónea


ghtermiso previo por escrito de Leica Geosys-G (Suiza), este documento no puede serzido total ni parcialmente por medioscos, fotográficos, electrónicos o de calquiero (incluyendo la conversión en forma legiblequinas), ni ser introducido en un sistematico o utilizado para fines distintos de loss. Bajo ningún concepto puede hacersele a terceros sin la autorización explicita deeosystems AG.

sabilidadocumento va dirigido exclusivamente all técnico cualificado que disponga de losientos requeridos. Estos técnicos debentendido en Leica Geosystems AG el corre-nte curso de formación de forma satisfactoria,o trabajar, bien en una de las sociedades del

Leica, bien en representaciones de o talleresdos por Leica Geosystems AG. Si este docu-

se utiliza por personal no cualificado, Leicatems AG declina toda responsabilidad en producirse, directa o indirectamente, daños a un empleo inapropiado y/o interpretación de este documento.

SML Piper 100/200 - 09/2006

ironnement / Ambiente

Legal,

1.2 S

Für dieSie matisowSie blichvorsaktuSie blich,auftrSie effs Instr

ServiceTo uand manTo binduthe kdateTo inwritiDispaccocoun


icherheit / Safety / Sécurité / Seguridad / Umwelt /Environment / Env

Servicetechniker/in gelten folgende Pflichten:verstehen und befolgen die Sicherheitsinfor-onen und die Instruktionen auf dem Produkt ie in der Gebrauchsanweisung.kennen die ortsüblichen gesetzlichen, betrie-en und ausserbetrieblichen Unfallverhütungs-chriften im Wissen, dass sich diese auf dem ellsten Stand befinden.enachrichtigen Leica Geosystems AG schrift-

sobald an der Ausrüstung Sicherheitsmängel eten.befolgen die landesüblichen Vorschriften betr-Entsorgung von sämtlichen Einzelteilen des umentes sowie dessen Zubehör.

technicians have the following obligations:nderstand and follow the safety information instructions on the product and in the user ual.e familiar with local regulations relating to strial and non-industrial accident prevention in nowledge that these regulations are up to .form Leica Geosystems AG immediately in

ng if the equipment becomes unsafe.ose of the equipment and its components in rdance with the regulations in force in your try.

Le personnel technique a les obligations suivantes.Comprendre et suivre les consignes de sécurité et les instructions mentionnées sur le produit ainsi que dans le manuel d'utilisation.Connaître, en matière de prévention des acci-dents, les prescriptions locales en vigueur dans l'entreprise et à l'extérieur de l'entreprise.Informer immédiatement Leica Geosystems AG par écrit si l'équipement présente un défaut de sécurité.Vous devez suivre la réglementation locale en matière d'élimination de l'ensemble des pièces isolées de l'instrument ainsi que des accessoires.

El personal técnico ha de cumplir las siguientes obli-gaciones:

Comprender y seguir las informaciones de segu-ridad e instrucciones del producto y las del manual de empleo.Conocer, en materia de prevención de accidentes, las normas locales en vigor, tanto en el interior de la empresa, como en el exterior.Informar a Leica Geosystems AG por escrito si el equipo presenta defectos en materia de segu-ridad.Usted se atiene a las directivas locales referentes a la eliminación de desechos provenientes de todos los componentes y accesorios de su instru-mento.

SML Piper 100/200 - 09/2006

precaution must strictly be observed when-everinstruments with electronic components are openedor dismantled. For more information con-cerning ESDprecautions refer to Service News 44/2002.

Revision documents and Service NewsBefore exchanging a PCB or a sub-assembly, refer to the section “Service News / Revisions”, in order to ensure that the PCB or sub-assembly can, in fact, be fitted in that particular instrument. Always start by inspecting the modification index (extension a,b,c...) which follows the board number on the PCB.

Adjustments / Service test reportAfter exchanging a PCB or a sub-assembly, alwayscarry out the adjustments stipulated.After completing a repair or an adjustment, alwayscarry out a complete inspection of the instrument inaccordance with the service test report. File thecompleted test report.

Legal,

1.3 S

GebrauDie GHinweisshinweder Inbe

ReparaDieses ausgebDieses Ausbilddass diment bein der Gebraudem St

ÖffnenInstrumfreien Roder dsein, daeingedrgungenBeim Önenten bzgl. EHinweis2002 zu

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ervice Sicherheitshinweise / Service safety hints

chsanweisungebrauchsanweisung enthält, neben denen zur Verwendung auch wichtige Sicherheit-

ise. Lesen Sie die Gebrauchsanweisung vortriebnahme des Instruments sorgfältig durch.

turenHandbuch darf nur von bei Leica Geosystemsildeten Servicetechniker/in verwendet werden.Handbuch ersetzt keinen entsprechenden

ungskurs. Im weiteren wird angenommen,e Gebrauchsanweisung, welche jedem Instru-iliegt bekannt ist. Der Servicetechniker mussLage sein, dieses Instrument gemäss derchsanweisung zu handhaben, bevor er mitudium dieses Handbuches beginnt.

oder Demontage von Instrumentenente dürfen nur in sauberen, möglichst staub-äumen durch ausgebildete Techniker geöffnetemontiert werden. Damit soll gewährleistetss die Funktion eines Instruments nicht durchungenen Staub oder sonstige Verunreini- beeinträchtigt wird. ffnen von Geräten mit elektronischen Kompo-müssen zusätzlich die SchutzvorkehrungenSD-Sicherheit beachtet werden. Näheree bzgl. ESD-Schutz sind in Service News 44/ finden.

ngen / Service News Auswechseln einer Platine oder einer Einheit

Griff “Service News / Revisionen” konsultieren,er zu gehen, dass die Ersatzplatine oder diein das betreffende Gerät eingesetzt werdenuerst den Modifikationsindex auf der Platine

überprüfen (Erweiterung a,b,c...) welcher der Board-nummer folgt.

Justierungen / Service PrüfprotokollNach dem Auswechseln einer Platine oder einerEinheit, sind jedesmal die notwendigen Justierungenoder Abgleiche auszuführen.Nach Beendigung einer Reparatur und / oder einer Justierung muss das Instrument immer vollständig, gemäss Service Prüfprotokoll, überprüft werden. Die Service Prüfprotokolle müssen aufbewahrt werden.

User manualThe user manual also contains important safetynotices. Please read the user manual thoroughlybefore switching on the instrument for the first time.

IntroductionThis handbook is only for use by Leica Geosystems-trained service personnel. It is no substitute for atten-dance at an appropriate training course. The reader isassumed to be familiar with the user manual suppliedwith each instrument. Before starting to study thepresent handbook, the service technician must beable to use the instrument in accordance with the usermanual.

Opening or Dismantling of InstrumentsOpening or dismantling of an Instrument may only beattempted in clean, dust-free rooms and only by suit-ably trained technicians. With this measure, malfunc-tioning of the instrument caused by dust or othercontamination may be prevented. In addition, ESD-

SML Piper 100/200 - 09/2006
Legal,
1.4 S

Liste d

Hinwei


ymbole / Symbols

er Symbole und deren Bedeutung

sinformation

Listing of symbols and their meaning

Additional information

GEFAHR:Unmittelbare Gebrauchsgefahr, diezwingend schwere Personenschädenoder den Tod zur Folge hat.

WARNUNG:Gebrauchsgefahr oder sachwidrigeVerwendung, die schwere Personen-schäden oder den Tod bewirken kann.

VORSICHT:Gebrauchsgefahr oder sachwidrigeVerwendung, die nur geringe Person-enschäden, aber wesentliche Sach-,Vermögens- oder Umweltschädenbewirken kann.

Nutzungsinformation, die demBenutzer hilft, das Produkt / die Unter-lagen technisch richtig und effizienteinzusetzen.

DANGER:Indicates an imminently hazardoussituation which, if not avoided, willresult in death or serious injury.

WARNING:Indicates a potentially hazardous situ-ation which, if not avoided, could resultin death or serious injury.

CAUTION:Indicates a potentially hazardous situ-ation which, if not avoided, may resultin minor or moderate injury and/orappreciable material, financial andenvironmental damage. The symbol isalso used to alert against unsafe prac-tices.

Important paragraphs which must beadhered to in practice as they enablethe product to be used in a technically-correct and efficient manner.

SML Piper 100/200 - 09/2006
Legal, 1-6 Safety & Environmental Issues / Symbols

SML Piper 100/200 - 12/2007
Servic
2 S

Conten

2.0.1Serviceabout mpublishfrom th

File res

2.0.2RevisioService

Insert rethe inst

File rev

2-1e News / Revisions

ervice News / Revisions

ts of this Section:

Service News News containing important informations odification, product improvements, etc,,

ed for Piper 100/200 have to be dowloaded e Service Web page.

pective Service News in to this section.

Revisionsns of this Service Manual are published on the Web page for downloading.

visions into the Service Manual according to ructions given on the revision cover sheet.

ision cover sheet into this section.

SML Piper 100/200 - 12/2007
Servic 2-2e News / Revisions

Leica Geosystems AG Heinrich-Wild-Strasse

CH-9435 Heerbrugg Switzerland

SN1707_New Spare Parts for Piper 100_200_en.doc http://service.leica-geosystems.com

No 17/2007

Date / from 4 April 2007 / 3957-DED

To Service staff

Filing Service Manual Piper 100/200 New Spare Parts for Piper 100/200

New Line Drive Assembly

In Service News 36/2006 we announced a line mechanism improvement. On a few instruments we still have seen a “line stuck” problem, even with a correct pin length. This is why we have made additional improvements. The bracket 749441 (line bias spring) is now longer thus preventing the pin from blocking: Old version New version

We also had to modify the casting part of the line drive assembly 747255 as indicated in the picture below. The change was necessary to provide clearance for the longer bracket 749441.

2/2

Our production department will implement these improvements as soon as possible but with immediate effect all open and future orders for such spare parts will be filled with new version parts. Existing stocks of old line drive assembly 747255 and bracket 749441 (line bias spring) held at Service Centres are not to be used for service and repair activities any longer. Therefore, all such stocks need to be scrapped Since the new bracket 749441 (line bias spring) cannot be used on old style line drive assemblies, always the complete line drive assembly (art. no. 747 255 & art. no. 749 441) needs to be replaced. If a unit with new revision line drive assembly is found to have a bent bracket 749441, but has no functional issues (line drive functions properly), only the bracket 749441 needs to be replaced!

New Article Numbers for Main Board

New numbers have been created for the main board and with immediate effect all boards will be delivered without the display assembly mounted to the main board. Therefore, if a main board needs to be changed, the display assembly needs to be re-used with the new main board. This will help to lower repair costs whenever a main boards needs to be exchanged. Below there is an overview with all the relevant article numbers for the main board and display assembly:

(1) 758284 MAINBOARD-100 (2) 758285 MAINBOARD-200 (3) 755567 Service Display Assembly (4) 747136 SCREW, M2.0 x 0.4 TAPTITE 2000 PAN HEAD TORX (5) 747137 SCREW, 2-56 X 3/16 PLASTITE PAN HEAD TORX (6) 755568 Mainboard Clip (7) 747135 Sil Pad (8) 747054 FFC Jumper, 0.5 Spacing 102mm 20CKT

Kind regards, Jürg Dedual Central Technical Service

ded

Note

Completed set by ded

ded

Note

Marked set by ded

ded

Note

Completed set by ded

ded

Text

New Piper 100/200 firmware 747138_E / Remote Function / new Spare Parts 1(4)

Service News

Leica Geosystems AG

No.

09/2007 Leica Geosystems AG

Heinrich-Wild-Strasse

To

Service staff CH-9435 Heerbrugg

(Switzerland)

Date / from

19.02.2007

service.leica-geosystems.com

File

Service Manual Piper 100/200

Subject

New Piper 100/200 firmware 747138_F / Remote Function / new Spare Parts

New Piper 100 / 200 Firmware 747138_F

The purpose of the Service News is to collect a summary of these changes,

highlight their importance and notify service centers of the updates required

when a unit comes to your office for service.

The revision corrects a battery capacity error which became an issue in the

Japanese market where they routinely allow the Piper to stay in sleep mode for

extended periods. This should not be an issue in other countries where keeping

the Piper in an extended sleep mode would be very much an exception.

All units returned for service must be updated to the latest software revision

level in order to ensure product reliability once it has been returned to the

field.

Should your customer have any issues with their Piper, we have included the

approximate serial numbers and the date of incorporation of the changes listed

below for your reference.

Release Date – 10 February 2007

Serial Numbers – Approximate serial numbers beginning:

P100-01926

P200-01638

Comments regarding software Revision F:

1. Standby current correction for battery status display. The battery status was not updated in some case and this is now fixed.

2. Additional ID's for battery data. This commands where needed for point 1

In order to be able to profit from these improvements and the bug fixes, we

strongly recommend to upgrade all Piper who come to Service to the

latest version 747138_F.

Even if the SW upgrade does not have an impact on the Piper, we recommend

that you do an outgoing test with the Service SW and document the serial

number as well as any change of laser output.

No general product recall action is considered necessary!

If you are not sure which SW version is actually loaded on your Piper, you can

check it with the Service SW or over the display in the Service Screen in the

Dealer Level Access mode (refer to ComRep 29-2006)

Reason

Software – Revision 747138_F

Measures at Service Centers

2(4) New Piper 100/200 firmware 747138_E / Remote Function / new Spare Parts

This software change is unrelated to the issue with the original chargers

shipped that did not correctly update the capacity register when the Piper

batteries were fully charged.

All the GKL211 chargers (734752) beginning with S.No. 0116 (November

2006) have improved software that automatically resets the battery capacity

register in the battery when the battery is allowed to reach a full charge.

Release Date

SW Version

SW Download Compatibility

SW Release Comments

15 Feb 07 747138_F Backwards compatible

1. Standby current correction for

battery status display.

2. Additional ID's for battery data.

10 Feb 07 747138_E Backwards compatible

1. Changes from version D were not

included in E due to software

database issues (this version was

never released)

05 Oct 06 747138_D Backwards compatible

1. Bug in Sleep Mode fixed. Now in

sleep mode, unit sleeps for 72 hours

then unit automatically shuts off.

2. Ensures reliability of displayed grade

information when battery capacity is

depleted.

3. Grade entry (Digit-by-Digit) mode

last digit round off issue fixed.

4. Added "Remote On/Off" option in

Service screen, so that Remote

function can be turned on/off in

Service mode.

5. Self leveling task got fine tuned.

17 Jul 06 747138_C Backward all 1. Added ID_172 for LCD contrast

offset.

2. Changed ID_170 to LCD default

contrast setting.

3. Changed MMI contrast adjustment

process.

16 Jun 06 747138_B Backward all 1. Fixed the issue caused by grade

change when unit turned on in

"rolled" condition. If Grade

initialization is interrupted by Tilt

Error on power up, after Tilt is

cleared, Grade Initialization is

resumed, so there will be no

discrepancies on the grade display.

19 May 06 747138_A Production release

1. Preproduction software may be found on early units. This software is fully upgraded to the latest revision.

Please Note:

SW Version overview

New Piper 100/200 firmware 747138_E / Remote Function / new Spare Parts 3(4)

Remote Function

We where informed from market that there have been a very few Pipers with a

Remote problem. On some units, the remote function in the front or in the rear

was switched off by SW or did not worked at all because of a problem of the

IR board.

Please make sure that you check all Pipers who come to Service that the

Remote is fully functional:

1. Check on "Read Out" that both IR Remote functions are set to 1 (see

picture).

If not use the “SET/33/1” and “SET/34/1” command in the terminal

window of the service program to enable the remote functions. 33 IrEnableFront 1 Enable/disable front IR receiver (1 = on)

34 IrEnableRear 1 Enable/disable rear IR receiver (1 = on)

2. Do a functional check with a remote as shown on the attached page

“Functional Test of Piper 100/200 Remote Function”

New Spare Parts

After we got some complaints about membrane switch flex cable problems we

introduced the following parts as spare parts. We will continue to work to

improve the flex cable as well.

Use 737924 DYMAX 10028 UV cure adhesive or similar to seal the

membrane switch cable opening on the housing from the insight after

replacing the membrane switch.

746012 membrane switch, Keypad Piper 100

742951 membrane switch, Keypad Piper 200

If you need to order the Screw DIN912 M2x4, please order 358370

If you need to order the Screw DIN912 M2,5x6, please order 336847

If you need to order the Screw DIN912 M2,5x10 please order 370630

Please correct this also in your spare part catalogue.

Leica Geosystems AG

Jürg Dedual

Central Technical Service (CTS)

Feedback from market

Membrane Switch

4(4) New Piper 100/200 firmware 747138_E / Remote Function / new Spare Parts

Functional Test of Piper 100/200 Remote Function 1. After you have checked on “first read out” that both the ID33 IrEnableFront and ID34 IrEnableRear is enabled

(1 = on), switch on the Piper 100/200.

2. Cover both, the front and rear end windows, to make sure the two briquettes will cover the openings perfectly

(use the remote plumb button so you can see it easily if there would be a reaction).

3. Open the front and use the plumb button again to test that the front side is working >> If so the front remote

works okay (hold the remote in a 45° angle as shown on the picture to prevent the remote signal reflects inside

the unit and hits the rear receiver)

4. close the front and test again with the sleep button that both is closed perfectly

5. open the rear end and test again with the sleep button that the rear is working properly >> If so the rear remote

works okay.

Troubleshooting: If ID33 is enabled (on = 1) and if front remote is not functional, the IR Receiver Board 749223 might be defect, if

ID34 is enabled (on = 1) and the rear remote is not functional, the Display Assembly 755567 might be defect.

1(3)

Service News Leica Geosystems AG

No.

36/2006 Leica Geosystems AG Heinrich-Wild-Strasse

To

Service staff CH-9435 Heerbrugg (Switzerland)

Date / from

05.10.2006 service.leica-geosystems.com

File


Subject

New Piper 100/200 firmware 747138_D

New Piper 100 / 200 Firmware 747138_D A number of changes have been incorporated in the Piper 100 and 200 since its release in May of this year. The purpose of the Service News is to collect a summary of these changes, highlight their importance and notify service centers of the updates required when a unit comes to your office for service.

The most recent software change corrects a number of issues found on the Piper. All units returned for service must be updated to the latest software revision level in order to ensure product reliability once it has been returned to the field.

Should your customer have any issues with their Piper, we have included the approximate serial numbers and the date of incorporation of the changes listed below for your reference.

Release Date – 05 October 2006 Serial Numbers – Approximate serial numbers beginning P100-01190, P200-01020. Comments regarding software Revision D:

1. Ensures reliability of the displayed grade information so that the unit always correctly stores the display value when battery capacity is depleted.

2. Improved the self-leveling function to reduce incidences of oscillation when leveling.

3. Added a remote “off/on” option in the service screens so that the remote functionality can be turned on (or off) without being connected to a PC.

4. Fixed a bug in sleep mode to ensure that the unit will correctly sleep for 72 hours as specified, then turning off.

5. Fixed a rounding issue in the ‘entry by digit mode.

Release Date – 17 July 2006 Serial Numbers – Approximate serial numbers beginning P100-00810, P200-00790. Comments regarding software Revision C:

1. Improved the LCD contrast adjustment process to allow for variability in LCD’s from different manufacturers. Contrast adjustment is accessed by pressing and holding the STAR button for five seconds.

Reason

Software – Revision 747138_D

Software – Revision 747138_C

ded

Notiz

Please note also Service News 09/2007 for Piper 100/200 firmware 747138_F

2(3)

Release Date – 16 June 2006 Serial Numbers – Approximate serial numbers beginning P100-00650, P200-00450. Comments regarding software Revision B:

1. Fixed the issue caused by grade change when unit turned on in "rolled" condition. If Grade initialization is interrupted by Tilt Error on power up, after Tilt is cleared, Grade Initialization is resumed, so there will be no discrepancies on the grade display.

Release Date – 17 July 2006 Serial Numbers – Released to production. (Same as PA_M_16)

Release Date – 02 July 2006 Serial Numbers – Approximate serial numbers beginning P100-00560, P200-00340. Comments regarding the line mechanism improvement

1. Eliminates the possibility of the line mechanism getting stuck to one side. This is a mechanical issue and requires service to check and adjust the length of protrusion of the line pin to 7.0 mm ± 0.3 mm.

In order to be able to profit from these improvements and the bug fixes, we strongly recommend to upgrade all Piper who come to Service to the latest version 747138_D. After a SW upgrade do a outgoing test with the Service SW and document the serial number as well as any change of laser output No general product recall action is considered necessary! However, all Piper 100 / 200 units in Sales, Demo and Hire stock should be updated with this latest Software version. For those who haven’t joined a Piper Service Training we have attached a instruction file for SW to this Service news (See file Piper100-200 SML-05-Software Programming.pdf) There you will also find all needed equipment to do a SW upgrade. If you are not sure which SW version is actually loaded on your Piper, you can check it with the Service SW or over the display in the Service Screen in the Dealer Level Access mode (refer to ComRep 29-2006)

Software – Revision 747138_B

Software – Revision 747138_A

Non-Software – Line Mechanism Improvement

Measures at Service Centres

3(3)

Release Date

SW Version

SW Download Compatibility

SW Release Comments

05 Oct 06 747138_D Backward all (even pre-released SW 15, 16)

1. Bug in Sleep Mode fixed. Now in sleep mode, unit sleeps for 72 hours then unit automatically shuts off.

2. Ensures reliability of displayed grade information when battery capacity is depleted.

3. Grade entry (Digit-by-Digit) mode last digit round off issue fixed.

4. Added "Remote On/Off" option in Service screen, so that Remote function can be turned on/off in Service mode.

5. Self leveling task got fine tuned.

17 Jul 06 747138_C Backward all 1. Added ID_172 for LCD contrast offset.

2. Changed ID_170 to LCD default contrast setting.

3. Changed MMI contrast adjustment process.

16 Jun 06 747138_B Backward all 1. Fixed the issue caused by grade change when unit turned on in "rolled" condition. If Grade initialization is interrupted by Tilt Error on power up, after Tilt is cleared, Grade Initialization is resumed, so there will be no discrepancies on the grade display.

19 May 06 747138_A Production release

1. Preproduction software may be found on early units. This software is fully upgraded to the latest revision.

Leica Geosystems AG Jürg Dedual Central Technical Service (CTS)

SW Version overview

Market Introduction Piper 100 / 200 1(2)

Service News Leica Geosystems AG

No.

20/2006 Leica Geosystems AG Heinrich-Wild-Strasse

To:

Service Staff CH-9435 Heerbrugg (Switzerland)

Datum/Autor

07.06. 2006 / 3957-DED service.leica-geosystems.com

File under:


Ref.:

Market Introduction Pipe Laser PIPER 100 and PIPER 200

Martet Introduction Pipe Laser Piper Series We are pleased to present the new Piper pipe lasers for alignment of sanitary and gravity flow pipe lines. With the introduction of the Piper products we have now successor products for the 6700 series of pipe lasers that have been phased out. The Piper was developed purposefully for the rugged construction jobsites, and is the most compact pipe laser available on the world market today. There are two models or variants available:

• The Piper 100 - the standard unit with all basic functions • The Piper 200 – the same as the Piper 100 but with Alignmaster,

the patented automatic target recognition function that finds the center of the target for second day setups.

The Piper 100 and Piper 200 replaces the following instruments: Model 6700 series: 6755 - 6760 - 6770 - 6775 - 6790 – 6795. More information can be found in the following Communication to Representatives from BA Infrastructure & Engineering: • ComRep 26/06: Product Introduction – The Piper 100 and Piper 200 • ComRep 27/06: Construction Catalogue with new Piper 100/200 • ComRep 29/06: Piper Service Screens • ComRep 30/06: Piper Price Correction in Survey Solutions Price List It is planned for the Piper to be integrated into our Service Training course module "Construction laser". If necessary, we will offer additional courses only for Piper. In order to be able to plan for the necessary training courses, we ask you to register your training requirements by completing an on-line registration on our CSS Web Pages. Appropriate courses will then be offered, based on the received registrations. http://service.leica-geosystems.com/service/en/lgs_37475.htm Only trained and authorized service technicians may perform Service work on Piper products.

Pipe laser Piper 100 + Piper 200

Service Training

2(2) Market Introduction Piper 100 / 200

The service documentation and service SW for the Piper products will be distributed in the Service Training, and will also be made available on the CSS Web Pages for downloading. Documentation and Service SW are protected with a separate Dongle bit. Only authorized Service Centers with trained personnel are granted access to the Dongle bit. Since, at present, the global service infrastructure is not yet in place, and it is desirable to learn as much information about the performance of the Piper products as rapidly as possible, it has been decided that during the first months the service support will be implemented in only three locations. If technical problems with a Piper product arise, please contact one of the following locations:

Instruments sold in Germany USA and Canada Remaining Countries

Leica Geosystems GmbH Vertrieb Triebstraße 14 80993 München Tel. 089/14 98 10-29 Fax 089/14 98 10-44

Leica Geosystems GR LLC 3498 Kraft Ave. SE Grand Rapids, MI 49512-2032Phone (616) 949-7430 Fax (616) 949-8693

Leica Geosystems AG Technical Service Heinrich-Wild-Strasse CH-9435 Heerbrugg Switzerland [email protected] Tel: +41 71 727 3258 Fax: +41 71 727 4690

Please note that in countries with a Leica Geosystems Selling Unit, instruments must be sent to Heerbrugg via these Leica Geosystems organizations (Selling Unit). Important exchange modules/spare parts: (99) 747258 Main board/Display Assembly Piper 100 (99) 747349 Main board/Display Assembly Piper 200 742951 Membrane Switch, Keypad Piper 100 746012 Membrane Switch, Keypad Piper 200 742802 Battery Door Assembly Fortunately, to a large extent the existing tools for the repair of Construction Lasers can be used. In particular, most Service Centers have a calibration range already existing for the service of the Pipers. The complete list can be accessed soon on the CSS Web Pages (My Service Center/Catalogue/Construction Laser): http://service.leica-geosystems.com/service/en/lgs_12236.htm In accordance with the Leica Geosystems International Limited Warranty, the warranty period amounts to 1 year Leica Geosystems AG Jürg Dedual Customer Support & Services

Service Documentation and Service SW

Service Support during first months

Spare Parts

Special Tools

Warranty

December, 2007

R E V I S I O N Documentation : Piper 100/200 Service manual Status : Edition 07/2006 / Revision: last 09/2006 New: 12/2007 Reason for revision - Corrections and changes - Addition of new informations - New SW version Steps to be taken : Replace the whole contents of the manual with this revision

Section Remove Introduce

-- Title sheet Title sheet

-- Chapter Overview Chapter Overview

2 --- Complete section

3 Complete section Complete section






10 --- Complete section




15 --- Complete section File : Insert this sheet in section 2 Best Regards, Jürg Dedual Central Technical Service (CTS)

Leica Geosystems AG Heinrich-Wild-Strasse CH-9435 Heerbrugg

(Schweiz)

www.leica-geosystems.com

SML Piper 100/200 - 12/2007

Piper 200 (635 nm red) with Alignmaster

Class 3R laser in accordance withIEC60825-1, EN 60825-1 and FDA 21 CFR

1.6 mm at 30 m (±1/16" at 100 ft)

5.0 mW maximum

200 m (650 ft)

-10% to +25%

-15% to +30%

6 m at 30 m (20 ft at 100 ft)

Lithium-Ion, 7,4V / 3.8 Ah

40 hours / 4 hours

-20° to +50°C (-4° to +122°F)

length) 96 mm x 267 mm (3.9” x 10.5”)

2.0 kg (4.4 lbs)

IPX-8

10 - 110m

nal and will vary depending on conditions. Accuracy d prior to critical applications. d in the user manual

Specif

3 S

Model

Laser C

Accura

Laser O

Workin

Grade

Self-lev

Line M

Battery

Operat

Operat

Dimens

Weight

Seal

Note: Ashould A comp

3-1ication / Technical Data

pecification / Technical Data

Piper 100 (635 nm red)

lassification Class 3R laser in accordance withIEC60825-1, EN 60825-1 and FDA 21 CFR

cy 1.6 mm at 30 m (±1/16" at 100 ft)

utput 5.0 mW maximum

g Range 200 m (650 ft)

Range -10% to +25%

elling Range -15% to +30%

ovement 6 m at 30 m (20 ft at 100 ft)

Lithium-Ion, 7,4V / 3.8 Ah

ion / Charge 40 hours / 4 hours

ion Temperature -20° to +50°C (-4° to +122°F)

ions (diameter x length) 96 mm x 267 mm (3.9” x 10.5”)

: 2.0 kg (4.4 lbs)

IPX-8

ll values are nominal and will vary depending on conditions. Accuracy always be checked prior to critical applications. lete list will you find in the user manual

Model

Laser Classification

Accuracy

Laser Output

Working Range

Grade Range

Self-levelling Range

Line Movement

Battery

Operation / Charge

Operation Temperature

Dimensions (diameter x

Weight:

Seal

Alignmaster range

Note: All values are nomishould always be checkeA complete list will you fin

SML Piper 100/200 - 12/2007
Specif 3-2ication / Technical Data

SML Piper 100/200 - 09/2006

IR Reception window

LCD Display

Piper 200 - Seven ButtonsPower, Star, Up/Down,Left/Right and Alignmaster

IR Remote Control - Six ButtonsRight/Left, Standby, Strobe, PlumbLED and Alignmaster

Basic

4 B

4.1The folPiper 1

The Pippipes aModel 6control

The Pip

The Pip

PIPER1

4-1Operation / Service Screen

asic Operation / Service Screen

Laser Overviewlowing is a description of the man-machine interface (MMI) for the 00 and Piper 200 with Alignmaster.

er 100 and 200 are designed for use in the alignment of gravity flow sewer nd similar applications. This MMI is based heavily on the current MMI of the 700 series of pipe lasers. It will be sold and used with a one-way IR remote unit.

er 100 and 200 - Grade can be input from -10.00% to +25.00%

er 200 has the additional capability of Alignmaster for second day setups.

00 MMI.

PIPER200 MMI

Remote Control MMIIR Reception window

LCD Display

Piper 100 - Six ButtonsPower, Star, Up/Downand Left/Right

SML Piper 100/200 - 09/2006

Main Dialog ScreenThe main dialog screen displays the current grade entered into the Piper as well as a status bar at the bottom indicating beam emission, line and grade lock, line position, battery status, and type of grade being displayed (thousandths, hundredths, percent or per mil).

The LCD Displaya) Line movement indicationb) Plus / minus grade valuec) Beam emission indicatord) Battery status indicatore) Line and grade lock indicatorf) Percent (per mil)

The Switch Buttonsa) Left and Right Line Buttonsb) Up and Down Grade Buttonc) Power Buttond) Alignmaster Button, Piper 200 onlye) Star Button, used in combination with the grade

buttons for large grade changes

Line Position Indicator The current line position is indicated at the top of the display:

g en

Basic

4.2 B

4.2.1

Start-U


asic Operation

Modes of Operation / Setting of Parameters

p and Main Dialog Screens

On-Off ButtonPress the POWER button to turn the Piper on.

Leica Start-up ScreenLeica name, type and serial number appears for 2-3 seconds.There are no button functions during the appear-ance of this screen except power off.

Tag Line or Customer Name ScreenLeica’s tag line appears for 2-3 seconds.If customer info has been programmed in the setup screens, this information will appear in place of the tag line on this screen.There are no button functions during the appear-ance of this screen, except power off.

Battery Status ScreenBattery status screen appears for 2-3 seconds.There are no button functions during the appear-ance of this screen, except power off.

Leica Start-up Screen

Tag Line Screen

Customer Name Screen

ore

Battery Status

MainDialoScre

SML Piper 100/200 - 09/2006

To change the line position, press a LEFT or RIGHT arrow button (a) to movethe beam to the position required

The speed at which the line moves will increase as the button in held.

Press both the LEFT and RIGHT arrow buttons (b) at the same time to reset the line to the center position.

The actual line position can be re-centered in the service screens so that the line center is optically in line with the laser (See Page 4-14)

Basic

Enterin


g Grade

To change grade, press an UP or DOWN arrow button (a) to enter the grade required.

The speed at which the grade changes will increase as the button in held.

Press both the UP and DOWN arrow buttons (b) at the same time to reset the grade to zero.

To make large changes of grade, first press and release the STAR button (c) when at the main operating screen. The plus / minus sign will appear as a reverse image.In this mode two digits are shown on each side of the decimal point. It is not possible to change the “thousandths” place in grade entry by digit mode.

Press the LEFT or RIGHT arrow buttons (d) to move the cursor (reverse image) to the desired digit.Press the UP or DOWN arrow buttons (a) to change the plus / minus sign or the value of the individual digit.Press both the UP and DOWN arrow buttons (b) at the same time to reset the grade to zero.Press STAR (c) to exit when desired grade is displayed or wait ten seconds and the screen will automatically return to the main operating screen.

Changing Line

SML Piper 100/200 - 09/2006

Changing Line

The current line position is indicated at the top of the display:

Line Centered

Line Position Left or Right of Center

Left Line Limit

Right Line Limit

To change the line position, press a LEFT or RIGHT arrow button (a) to movethe beam to the position required

The speed at which the line moves will increase as the button in held.

Press both the LEFT and RIGHT arrow buttons (b) at the same time to reset the line to the center position.

Grade and Line cannot be activated at the same timeThe actual line position can be re-centered in the service screens so that the line center is optically in line with the laser (See Page 4-14)

Basic

Grade Grade cPlease (see se

Examp

PercenThousa15.00%10.00%9.999%5.000%1.462%1.000%0.400%


Display Formatsan be displayed in three different formats.note: the Grade Display Format can only be changed in the service screen ction “Service Screens” chapter 4 on page 11).

Percent of Grade (Thousandths – 0.000%)This is the default format.In this format three places to the right of the decimal will be shown up to 9.999%. Grades of 10.00% and greater will be shown with only two decimal places to the right of the decimal.

Percent of Grade (Hundredths – 00.00%)In this format only two places to the right of the decimal will be shown at all times.

Per Mil (mm/meter – 00,00‰)In the Per Mil mode, the normal operating screen changes so that the decimal point is replaced with a comma and moves to the right one place. The percent of grade sign changes to a double zero (‰).In this format two places to the right of the comma will be shown up to 99.99‰. Grades of 100.0‰ and greater will be shown with only one place to the right of the comma.

les of Grade Formats

t Percentndths Hundredths Per Mil Percent Per Mil

15.00% 150,0‰ 15 m / 100 m 150 mm/m10.00% 100,0‰ 10 m / 100 m 100 mm/m09.99% 99,99‰ 9.999 m /100m 99.99 mm/m05.00% 50,00‰ 5 m / 100 m 50 mm/m01.46% 14,62‰ 1.462 m / 100m 14.62 mm/m01.00% 10,00‰ 1 m / 100m 10 mm/m00.40% 04,00‰ 4 m / 100 m 4 mm/m

Line Position Indicator /

SML Piper 100/200 - 09/2006

entith the main dialog screen displayed, the Star button is

sed in combination with a Left or Right arrow button.To lock line movement - Press and hold the Star

button, then press either the Left or Right arrow button.The line lock indication will appear on the display.

To unlock line movement - Press and hold the Star button, then press either the Left or Right arrow button or restart the Piper.

mentith the main dialog screen displayed, the Star button is

sed in combination with an Up or Down arrow button.To lock grade movement - Press and hold the Star button, then press either the Up or Down arrow button.The grade lock indication will appear on the display.

To unlock grade movement - Press and hold the Star button, then press either the Up or Down arrow button or restart the Piper.

unlocking grade or line ill also occur when the Up

the Left or Right arrow ld, then the Star button is s allowable that the grade ent when the operator method.

Basic

Line anLine anrespectgrade udisplay


d Grade Lockd Grade Lock is provided on the Piper to prevent undesired changes to their ive positions after setup. The locked mode prevents any changes to line or ntil the function is again unlocked. The locked positions are indicated on the as noted below.

Line and Grade Lock IndicationsOn the main dialog screen the line and grade locked modes are indicated by an icon at the bottom of the screen.

If neither the line or grade position is locked, the lock appears as unlocked

If only the line position is locked, two arrows to the side of the icon appear.

If only the grade position is locked, two arrows on the top and bottom of the icon appear.

If both the line and grade positions are locked, arrows appear on all four sides of the icon.

Locking the Line MovemWu

Locking the Grade MoveWu

Unlocked

Line and Grade Locked

Grade Locked

lock indicator

Line Locked

WARNINGLocking andmovement wor Down or button is hepressed. It imay incremfollows this

SML Piper 100/200 - 09/2006

egin its routine, the self-leveling function must first have

d or the unit loses power during the routine, the unit shall w the line position when powered on again.

s pressed during the routine, the line will return to its orig-utine was started.

icatorr is located in the lower, left-hand corner of the display.

imics the beam output on the display as noted below.

eam Emission Indicationshen the laser beam of the Piper is on solid, the emission ill also appear solid (not blinking).

hen the laser beam of the Piper is blinking, indicating an t-of-level or not-at-grade condition, the emission indi-tor will also blink.

hen the laser beam of the Piper has been set to strobe, e emission indicator will remain on solid (not blinking) cept for conditions as noted above.

ter function is not capable of finding the exact center of all distances to the left or right of center are considered d are not a failure! capable of finding a spot on the target at long dis-ariation seen at short distances does not correlate to t longer distances.

0, Page 9-3

Basic

AlignmAlignmaPiper oand cencated o


aster (Piper 200 only)ster is a function of the Piper 200 only. When the Alignmaster button on the

r Remote is pressed, the Piper will go into a target seeking routine to locate ter on the vertical center line of the target. The Alignmaster routine is indi-n the display as noted below.

Alignmaster buttonThe main dialog screen of the Piper 200 is the same as the Piper 100. The membrane switch has a separate button to control Alignmaster.With the main dialog screen displayed, press the Alignmaster button to activate the Alignmaster function.

When Alignmaster is activated, a large target icon will be displayed and blink until the routine is complete.

If the routine is successful and the vertical center of the target is found, the large target icon will be displayed without blinking for five additional seconds, then revert to the main screen.

The Alignmaster routine can be interrupted at any time by pressing the Alignmaster button a second time. The line posi-tion will return to its original position.

If the Alignmaster function cannot find the target, a ques-tion mark will appear next to the target to indicate “target not found”. This screen will appear for two minutes or until another button is pressed. The line position will then return to its original position.

If the ambient light conditions are too bright for the Align-master function to operate properly, the target will be shown with a question mark and a sun icon.

Alignmaster Notes:Before Alignmaster can breached a level position.

If the power key is presseturn off. and correctly sho

If the Alignmaster button iinal position before the ro

The Beam Emission IndA beam emission indicatoThe emission indicator m

BWw

Wouca

Wthex

The Alignmasthe target. Smacceptable anThe design is tances. Any vgreater error aRefer to 9.1.1

SML Piper 100/200 - 09/2006

LCD Display LCD Display provides the user with important informa- regarding the grade input and other parameters required se the laser unit. The LCD shall be backlit for a period of econds when first turned on or whenever a button is

ssed on the laser to ensure readability in all lighting ditions, or when the “light” button is pressed on the ote.

Plumb Indicator LED plumb beam LED shall be lit for a period of 20 seconds n the “light” button is pressed on the IR Remote Control.

trast Adjustment Piper has a special feature to allow the user, dealer or tomer to adjust the screen contrast without opening the . The procedure for this adjustment is as follows:ith the unit turned on, press and hold the STAR button or five seconds. Release the button when the contrast creen appears. All other functions are disabled.

o adjust the contrast press the UP button to darken the creen or the DOWN button to lighten the screen.he screen and the bars at the bottom will change as the uttons are pressed.

ress the STAR button to exit this mode or exit will auto-atically occur after ten seconds of no activity.

Basic

4.2.2There ahas a sdescrib


The Button Switches and LCD Displayre six buttons that are the same on the Piper 100 and 200. The Piper 200 eventh button to actuate the Alignmaster function. The buttons are ed as follows:

The Power ButtonThe power button is used to turn the unit on and off.It also used in combination with other buttons to enter specific setup modes.

The Star ButtonThe Star button is used alone or in combination with other buttons to enter and exit the grade entry by digit, calibration, line and grade lock and the service screens.

The Up and Down ButtonsThe Up and Down buttons are used to enter grade.They are also used in combination with other buttons to enter the setup modes and other func-tions.

The Left and Right ButtonsThe Left and Right buttons are used to move the beam left or right.They are also used in combination with other buttons to navigate for grade entry by digit and other functions.

The Alignmaster ButtonActivates the Alignmaster function.

TheThetionto u20 spreconrem

TheThewhe

ConThecusunit

Wfs

TsTb

Pm

SML Piper 100/200 - 09/2006
Basic
4.2.3

second


Battery Status InformationBattery Status DisplaysOn power-up, the battery status will be displayed as a full screen after the initial start-up screens for a period of 2-3 seconds.

The status of the battery pack will be shown at all times as a small icon on the main dialog screen.

Battery Status SymbolsThe battery shall at all times display its relative capacity remaining when the laser is turned on (five levels).

When the battery is almost depleted (four hours left), the battery icon will be displayed as empty and flashing.

When the battery is fully depleted and all other functions of the laser have ceased to operate, the large battery start-up screen will be displayed for up to ten minutes.

If the unit shuts down as a result of low battery, and the user attempts to restart the unit without removing and reinstalling the battery pack, the LCD will display the empty battery for three

s then turn off again.

SML Piper 100/200 - 09/2006

attery Communication Error Screen the battery fails to communicate to the unit (charge tatus), the display will show an empty battery with an “X” cross it. (This will be shown also when the unit is in ervice and the unit is connected to the programming dapter with the AC/DC power supply.)

lignmaster Sun Saturation Error Screen the front of the laser is exposed to bright sunlight so that e Alignmaster sensing device becomes saturated and

annot correctly receive the reflected beam, the screen as hown may appear.

Basic

4.2.4

Cross

Servo


Error and Alert ConditionsTilt Limit Error ScreensIf the unit is beyond its self-leveling or cross axis capabilities, the LCD will display a flashing icon of the unit with arrows indicating adjustment is required.

The icon will be displayed and flashing for two minutes, after which the unit will automatically shut down.

The unit must be re-leveled and switched on before normal operation can be resumed.

Temperature Error ScreenIf the unit is being used outside of the rated temperature range of the unit, the LCD will display a flashing icon of a ther-mometer to indicate that the unit cannot operate at the current temperature.

This icon will be displayed and flashing for two minutes, after which the unit will automatically shut down.

BIfsasa

AIfthcs

Axis Roll

Limit Grade

SML Piper 100/200 - 09/2006

Pivot Light Button - Pressing the Pivot Light Button will cause the pivot point light to turn on for better visibility when setting up the Piper in the manhole.

Backlight - The affect of pressing any switch on the remote control is that the backlight of the LCD will turn on for 20 seconds.

Stand-by Switch - This switch is not on the laser. The affect of pressing this switch is that the Piper enters a stand-by mode with no func-tions active except the LCD which displays a sleeping Piper.

Stand-by mode can be deactivated by pressing any button. The Piper will stay in stand-by mode for up to 72 hours after which it will shut off completely.

Strobe Mode Switch - This switch is not on the laser. The affect of pressing this switch is that the beam of the Piper will pulse rapidly (10 Hz). (see also 6700)

Basic

4.2.5


The IR Remote Control

The IR Remote Control for the Piper is a one-way, infrared remote control unit. It contains six switches and one LED. The following is a description of the remote and its functions.

The Remote LEDThe purpose of the LED is to indicate to the user that a button has been pressed and the remote is sending an IR signal to change the set-up of the Piper. The LED will flash rapidly (5 Hz) when sending information to the Piper.

The Remote Control Switches:

Left and Right Line Switches - Operate the same as the switches on the laser for movement of the beam left and right and line centering, except that the line switches should move the beam in the direction of the arrows on the remote when facing the front of the laser.

Alignmaster Switch - Operates the same as the switch on the laser to activate the Alignmaster function.

SML Piper 100/200 - 09/2006

racythe Piper has been checked, and the amount of error is tion is adjusted using the Up and Down arrows to incre-move the beam to the desired position. approximately two arc seconds. Therefore, five counts 0 feet (1.6 mm at 30 meters). to indicate that the unit has not reached a level position.e used to move the line during this procedure.

to accept, save, store the calibration activity, and return en.button at any time before completing the procedure will ill revert the calibration to previously saved information.

of 200 counts is allowed in the calibration process. um number of counts is reached, a special screen will ying the operator.

Basic

4.3 S

4.3.1The adjdure remode. Taccept


ervice Screens

Accuracy Adjustment Screenustment mode is for adjustment of the Piper in the level position. The proce-quires that the unit's accuracy be checked and adjusted in adjustment he purpose of the procedure then is to increment the counter, and then

the adjusted position.

Checking and adjusting for level accu-racy.

Checking for level accuracy is normally done prior to entering adjustment mode with the counter set at 0.000%.

Checking can also be done when in adjustment mode.

Access to the adjustment screen.If ON, press the POWER button to turn the unit OFF.

Press and hold the DOWN and RIGHT arrow buttons, then press the POWER button to turn the unit on and enter adjustment mode / screen.

The adjustment screen will appear as indicated here.

Adjusting the level accuWhen the accuracy of known, the beam posiment the counter and Each count representsequals 1/16 inch at 10An hour glass appearsThe line buttons may b

Exiting calibration modePress the STAR buttonto the main dialog screPressing the POWER turn off the unit, and w

A maximumIf the maximappear notif

SML Piper 100/200 - 09/2006

Reference InformationModel Number, Serial Number, Article Number and Manufactured Date are set in production prior to ship-ment.These are for reference only and cannot be changed.

GRADE: PERCENT o/o / GRADE: PER MIL o/ooWhen the cursor is blinking in front of the word

“GRADE”, the type of grade displayed can be changed from Percent of Grade to Per Mil.

Press and hold the LEFT button and then press the POWER button to toggle between Percent and Per Mil.

This information will be supplied to the field on a “need to know” basis only. Per Mil will normally only be used in Scandinavia.

Example: 15.000% equals 150,00‰.

Burn-in mode: in first screen, at model number press star and power for access (this func-tion will run the motors for a certain number of cycle to test there proper function).

Basic

ServiceEntry toSpecificpercentviewingThis infcenter. level onInforma


Screens — Dealer / Service Level Access this level allows the operator to view specific information about the Piper. button presses embedded in the screen will allow for changing from of grade to per mil, entering a customer’s name on the start-up screen, and of additional parameters for service.ormation is intended to be accessed only by a dealer or authorized service Information regarding the editing of the screen will be provided at the dealer ly.tion viewable and changeable on these screens are as noted below.

Access to the second level setup screen.

If ON, press the POWER button to turn the unit OFF.

Press and hold the STAR button, then press the POWER button until the Leica start-up screen appears.

When the screen goes blank (three seconds), press the buttons pictured in the exact sequence noted within five seconds - STAR, UP, LEFT, RIGHT, DOWN, STAR.

If the steps have been entered correctly, the first page of the service screen will appear. A blinking cursor will appear at the beginning of the first line.If the steps have not been entered correctly, the unit will revert to the main dialog screen.

Pressing an up or down arrow will move the cursor and/or cycle between the screens.

SML Piper 100/200 - 09/2006

ler / Service Level Access (continued)Hours (access to the authorized service screens)

The HOURS displayed are the hours of actual operation.

When the cursor is blinking in front of the word “HOURS”, a secondary service screen can be accessed.

Press and hold the LEFT, then press the UP and DOWN buttons.

The Authorized Service ScreensInformation on the authorized service

screens includes power-ups, power-downs, calibrations, and the soft-ware level of the microprocessor(s).

The information shown is generated through the software and cannot be edited from this screen.

This information is intended for service centers only.

Pressing an up or down arrow will move the cursor and/or cycle between the screens.

When the cursor is blinking in front of the word “EXIT”, and the STAR button is pressed, the operator will be brought back to the primary service screen.

ersion “D” onwards, you can also enable/disable control in the authorized service screens mode.

Basic
THOUSANDTHS / HUNDREDTHSWhen the cursor is blinking in front of the word “THOUSANDTHS”, the grade displayed can be changed from three places to two places to the right of the decimal.

Press the STAR button to toggle between “THOU-SANDTHS” (0.000) and “HUNDREDTHS” (00.00).

Service Screens — Dea

From SW Vthe remote

SML Piper 100/200 - 09/2006

Customer Name Entry Screen

A CUSTOMER NAME and address can be entered in place of the tag line.

When the cursor is blinking in front of the words “CUSTOMER NAME”, the initial start-up screen can be accessed.

Press the STAR button to enter the customer name entry screen mode.

Notes regarding the Customer Name Entry Screen:

The cursor will appear (blinking character) on the first character of the first line.

There are five lines of input available.There are 20 characters per line.The characters are standard 5 x 7 pixels.The characters are standard with punctuation and a

blank (A–Z, 0–9, +, -, . , : , blank).

Entering characters on the Customer Name Entry Screen:

Press UP or DOWN to select a character.Press RIGHT to save and move the cursor to the

right.Press LEFT to save and move the cursor to the left.Press and hold the STAR button to save and exit

back to the service screen.

Resetting the Customer Name Entry ScreenPress both the Up and Down buttons simultaneously to reset the Tag line in the display.

Basic
Resetting Line Zero Screen

Before resetting line zero, the line position should be repositioned to be in line with the center line of the Piper.

When the cursor is blinking in front of the words “RESET LINE 0”, the reset screen can be accessed.

Press STAR to enter the line resetting screen.

With the cursor is blinking in front of the words “RESET LINE 0”, press STAR and UP at the same time.

Move the cursor to EXIT and press the STAR button to exit and return to the service screen.

SW upgrade (D). We will add a line to enable/disable the remote control.

SML Piper 100/200 - 12/2007

onnections

) is for Software programming(C) is for read and write ID’s

Softwa

5 S

5.15.1.1

MainboPiper uRemote

The sofsite. Thfrequen

5.1.2

PipeAC/D

Seri

5-1re Programming

oftware Programming

Programming SetupInstruction

ard Software:nit: 747138_F unit:747479_A

tware for Piper 100/200 is available for downloading from the service web ese software are dongle protected with the Piper 100/200 bit. Check the site tly to check whether newer versions are available.

Equipment

r programmer p/n 749681C adapter: 733254 for EU

733272 for US733273 for UK733274 for Australia740205 for Japan

al cable 743016 9-pin NULL modem cable (female-female)

5.1.3 Programmer C

Switch: LEFT side (PRIGHT side

Power jack Plug for Serial Cable

SML Piper 100/200 - 12/2007

The Open file window will appear as shown. Navigate to the folder were you have downloaded and stored the Piper software files.Select the file named 747328_X.mot and then click on the Open button to proceed.

The ID Check window will reappear and the File Path box will now list the file you chose and your computer's (or disk) location of the file. Your file path my differ from the one shown, depending on where you stored the Piper files on your computer or disk.

Insert zeros in all ID boxes as shown. Click on the OK button to proceed.

_X indicates the software version.

Softwa

5.2 P

Please1. Plac2. Con3. Inse4. Con5. Star

5-2re Programming

rogramming Procedure

always follow exactly the following procedure:e the switch of Piper100 programmer to programming position (LEFT).nect the serial 9-pin cable between PC and plug .rt the Piper100 programmer into the piper unit.nect the AC/DC adapter in the power jack . t program FlashStart.exe.

The Select Program window appears.

Select in box:Select Program: Internal flash memory

RS232C: the appropriate com Port (e.g COM1)

Then select OK.

The ID Check window appears as shown.

The MCU Type M16C/20 62 should selected.

Click on the Refer button to proceed.

SML Piper 100/200 - 12/2007

After a short pause, the Set baudrate window will disappear and the M16C Flash Start window will still be displayed.Click on the E.P.R. to button to proceed.

Click on the OK button to begin erasing/clearing the unit's existing micro-processor software.

Softwa
5-3re Programming
The M16C FlashStart window will appear as shown. Click on the Setting button to proceed.

The Set baudrate window will appear. The baudrate must be set to 57600. If it is set to a different rate, then use the down arrow beside the baudrate number to activate the pull-down menu and select the 57600 rate number.The Program_interval (ms) number should be set to 40 as shown. Click on the OK button to proceed.

SML Piper 100/200 - 12/2007

Click on the Exit button to leave to program.

bout 2-5 minutes till the Piper will be able to n over the membrane switch after a SW load!

Softwa
5-4re Programming
First the Program window will appear and than the Read check window. Both window contains a progress bar that indicates the status of the soft-ware loading and software checking. This will take several minutes. Allow this activities to complete without interruption. When they are complete, the next screen will automatically be displayed.

If the procedure was successful, the Program OK window will display as shown. Click on the OK button to proceed.

It will take aswitched o

SML Piper 100/200 - 12/2007

s)

ent sealing remains intact. when ever dismantling.

y

level surfacece to the unit (programmer or battery) set the grade to levelt problem this may not be 0.000%)(This will make later disassembly steps easier)

Front Endcap Bumper to get access to the Valve Core) pin and you can hear the air streaming out, the Piper is test is needed to find out a leak.

tions must be strictly observed. The diodes are very

s will make disassembly easier but are not required mbly. Its recommended that these steps be done if ble

Disma

6 D

6.16.1.1

Refer to

6.1.2

Only Leproduct

The follworksh

6-1ntling / Assembly

ismantling / Assembly

General RemarksLaser Classification

the user manual for details.

Laser safety

ica Geosystems authorized service workshops are entitled to repair these s.

owing Laser Warning Sign (P/N 723964) must be openly displayed in all op areas were laser service is performed:

6.1.3 ESD Protection

6.1.4 Gasket (O-ring

To ensure that the instrumFit new gaskets (O-rings)

6.1.5 Pre-Diassembl

1. Place the unit on a flat2. Connect a power sour3. Power the unit on and

(Depending on the uni4. Allow the unit to level. 5. Power the unit off6. Leak test (remove the

If you push in the valvestill sealed and no leak

Warning:All required safety labels must be durable affixed and must be clearly legible.Corrective actionCheck and if necessary replace all labels.

Before starting the dismantling procedure, thoroughly study the laser safety in the user manual!

CAUTION:ESD precausensitive.

These stepfor disassethe unit is a

SML Piper 100/200 - 12/2007

Reassembly

Place the Front Endcap Bumper to the housing and reinstall all screws and washers ). Apply grease AF2 to the screws and torque it to 20 Ncm

Disma

6.2 L

Leakag

1. Rem

2. Remacce(be

3. AttaPTTP

4. Bubis 5

5. PlaclookAllowbefoBe sseal

6. Oncthe iredu

7. Leakon it


eak Test

e Test / Filling with nitrogen

ove the battery and battery holder assembly

ove the Front Endcap Bumper to get ss to the Valve Core

sure to collect all screws and washers ).

ch the Purge Adapter (730955):lace end into hole.wist the outer knob to secure the seal.wist the knob on the end to open the seal.ressurize the unit

ble testing to seek for leak after final assembly psi (0.35 bar).

e the pressurized Piper in a tank of water and for bubbles leaking from the unit.

the trapped air in the housing to escape re inspecting.ure to note all bubbles locations for further ing.

e this is verified that there are no leaks then nternal pressure of the nitrogen gas must be ced to 3 psi (0.2 bar) for shipment.

check valve core by placing a drop of water and look for air bubbles escaping.

SML Piper 100/200 - 12/2007

Reassembly

Insert always new O-rings 80 x 3mm for Rear End cap and Front End Mechanic Assy and apply grease AF2 evenly and all around.

Press Rear End cap , Extrusion Window and Front End Mechanic Assy all out correct in line together.

Insert always new O-rings for the housing-nut , apply grease AF2 and torque it to 110 Ncm.

Always inspect the cables and wires to ensure that they are not caught or routed incorrectly during reas-sembly.

Disma

6.3 O

Disass

Rem

Rem

Careawafromgive

Onc o

entir

Unpand Rea

Carethe Fand (Atta


pen the Unit

embly

ove power source from the unit

ove two Housing-Nuts with O-Ring

fully remove the Rear End cap by pulling it y from the Extrusion Window and rocking it left to right (nuts, turned in one turn, may help leverage)

e the Extrusion Window has cleared the O-ring n the Rear End cap slowly pull it until the e main board is exposed

lug the Ribbon Cable from LCD, Battery Plug Program Plug from Main Board and remove r End cap

fully remove the Extrusion Window from ront End Mechanic Assy by pulling it away

rocking it from left to rightching the feet may help give leverage)

Leak test (remove the Front End cap Bumper to get access to the Valve Core).If you push in the valve pin and you hear the air streaming out, the Piper is still sealed and no leak test ia needed.

SML Piper 100/200 - 12/2007

Reassembly

Connection:Remote Emitter/Laser Level Line Grade Plumb Beam Wire tie BatteryProgram

Install Plumb Beam Board , align it in the middle of the hole and torque screw to 25 Ncm and secure it with shellac.

Stick on the Ribbon cable and as shown.

Affix the cables with the wire tie on the Housing Bolt so that they put no pres-sure on the leveling (see )

The 4 clips must well secure the mainboard

Disma

6.4 R

Disass

DisconnEmitter

Mark plLine Plugs a

Remov

Cut wire

Remov

Removthe hou


eplacing the Main/Display and Plumb Beam Board

embly

ect two Ribbon Cables (Remote and /Laser ).

ug and connector on the main board of Level , and Grade cable and disconnect this three nd Plumb Beam Plug .

e Main/Display Board from the Housing Bolt.

tie .

e Screw and Plumb Beam Board .

e the main board assembly by lifting away from sing rails

Look carefully at the layout of the cables, how they are routed and tied to the rail. Reassemble in the same way.

When install a new Main Board, all data from the decal in the battery compartment will have to entered to the new Main Board.

Battery

Program

SML Piper 100/200 - 12/2007

Reassembly

Torque Pivot Screw 110 NcmTorque Pivot Pin Screw 3 NcmTorque Threaded Ring 110 Ncm(Be sure Pivot Pin Screw does not turn when torquing the Threaded Ring around it)Torque Housing Attachment Bolt 110 NcmTorque Insert Foot Adapter 200 Ncm

The threads of Housing Attachment Bolt are applied with Loctite 242 (431548) to the End Cap Assy

.

Secure Threaded Ring , Pivot Pin Screw and Pivot Screw with shellac.

Be sure the spring is mounted to the Line Pin with the open space in the down position and to the Line Bias bracket open space to the up position.

Torque Screw 40 Ncm and secure with shellac.

Disma

Disass

Unhook

Remov645273driver aAssy

Remov

6.5 R


embly

Spring .

e Ring and Pivot Screw with Spanner . Remove Pivot Pin Screw with a screw nd separate the Self Level-Grade-Receiver from the Front End Cap Assy .

e two screws and Line Drive Assy .

eplacing Self Level-Grade-Receiver and Line Drive Assy

SML Piper 100/200 - 12/2007

Reassembly

Screw the two Standoff to the IR-Receiver Board , torque the two screws with 40 Ncm and mount

them to the Gimbal Assembly with two screw , two washer and two spacer . Torque 20 Ncm. Mount the Lens Light Shield with two screws with 10 Ncm.Secure the screws with shellac.

Disma

6.6 R

Disass

RemovRemov

and RemovReceive


eplacing Receiver Board

embly

e two screws and Lens Light Shield .e two screws , two washer and two spacer IR-Receiver Board .e two screws and two Standoff from IR-r Board .

SML Piper 100/200 - 12/2007

Reassembly

Insert the Grade Assy and thread the Pivot screw until the flat head is completely seated against the

Self Level Assembly . Torque 110 Ncm.

Thread the Pivot Pin screw all the way into the bearing. Torque 3 Ncm.

Torque Threaded Ring 110 Ncm.Be sure Pivot Pin Screw does not turn when torquing the Threaded Ring around it.

Secure screw , ring and pin with shellac.

Apply fresh grease D2M to the gearwheels of the Stepping Motor and the Worm Gear Assembly . (Parts may need to be cleaned first don't submerge the motor in cleaner.)

Warning: Don’t remove the Worm Gear Assembly on the Self Level Gimbal Assembly and secure the Assy in place with the screws , torque to 40 Ncm.(Apply shellac to the threads.)

Place the Stepping Motor on the Self Level Gimbal Assembly and secure the motor in place with the screws , torque to 40 Ncm.(Apply shellac to the threads.)

ping Motor

Disma

Disass

RemovSpannedriver. Separa

RemovSelf Le

6.7 R


embly

e Pivot screw and Pivot Pin screw with r 645273 and Threaded Ring with a screw-

te Grade Assy and Self Level Assembly .

e Screw to remove Stepping Motor from vel Gimbal Assembly

eplacing Grade Assy, Self Level Gimbal, Worm Gear Assy and Step

SML Piper 100/200 - 12/2007

ReassemblyInsert and Emitter Board and torque screws to 40 Ncm and secure it with shellac.

Connect Ribbon cable to the Emitter Board .

Insert the Laser Colli and put a small drop of Loctite 609 to the bolt of and Thread the Pivot Pin Screw until the flat head is completely seated against the Grade assy . Torque 110 Ncm

Thread the Pivot Bearing Set Screw all the way into the bearing. Torque 3 Ncm.

Thread and torque Threaded Ring 110 Ncm. Make sure the Pivot Bearing Set Screw won’t be turned when you torque the Ring

Hook in Spring (Grade) .

Secure screw with paint.Secure Pivot Pin Screw , Pivot Bearing Set Screw

and Threaded Ring with shellac.Place a small amount of D2M to the pivot hole on

and

Each time you remove the laser collimator you have to install new bearings

Disma

Disass

Disconn

RemovGrade a

Unhook

Removwith Spwith a s

Separa

6.8 R


embly

ect Ribbon cable from Emitter Board .

e two screws and Emitter Board from ssy .

Spring (Grade) .

e Threaded Ring and Pivot Pin Screw anner 645222 and Pivot Bearing Set Screw crewdriver.

te Laser Colli Assy from Grade assy

Each time you remove the laser collimator you have to install new bearings

eplacing Emitter Board and Laser Colli

SML Piper 100/200 - 12/2007

Reassembly

Orient the Gear Head onto the Lead Screw Shaft and press it until it is a space of 0.25 - 0.75 mm between Gear Head and Grade Bracket Assy .

Insert Sensor Board and torque screws to 40 Ncm.

Insert Motor-Gear Assy and torque screws to 40 Ncm

Secure screws and screws it with shellac.

If the Lead Screw and Nut of the Grade Bracket Assy. has to be exchanged, this can only be done at the factory because of a special adjustment.

Disma

6.9 R

Disass

Remov

Remov

Remov


eplacing Motor Gear Reduction Assembly and Sensor Board

embly

e 3 screws and Motor-Gear Assy .

e 2 screws and Sensor Board .

e Gear Head .

If the Grade Bracket Assy is defec-tive the original Lead Screw and Nut has to be rebuilt into the new Grade Bracket. This can only be done at the factory.

0.25-0.75mm

SML Piper 100/200 - 12/2007

t cable opening with 728301 RTV 11 inside the Rear-End glue in the opening and place it leveled up side down so

re you assembly it and before you do the leak test.l

st to ensure that the Piper will be completely sealed after brane Switch.

Disma

6.10 R

Remov

Removsive flu

Apply pswitch a

Seal MeApply awith the

S5


eplacing Membrane Switch

e defect Membrane Switch

e old glue in and outside the Rear-End Cap and clean it. Don’t use aggres-id and don’t scratch the window glass.

rimer 412100 DC1200 PRIMER to metal part (outer edge of membrane nd flat cable opening). Let Primer dry for at least one hour

mbrane Switch edge with 534119 RTV 3140 SEALING MASTIC small line of Silicon outside the membrane switch edge and mount bezel 3 screws

Seal Membrane Switch flaCap. Apply a small line ofit won’t flow out. Let it completely dry befo

Always carry out a leak teyou have replaced a Mem

eal with:34119 RTV 3140

Seal with:728301 RTV 11

SML Piper 100/200 - 12/2007

s)

ent sealing remains intact, fit new gaskets (O-rings)

tions must be strictly observed. The diodes are very

Servic

7 S

7.17.1.1

Refer to

7.1.2

Only Leproduct

The follworksh

7-1e Program

ervice Program

General RemarksLaser Classification

the user manual for details.

Laser safety

ica Geosystems authorized service workshops are entitled to repair these s.

owing Laser Warning Sign (P/N 723964) must be openly displayed in all op areas were laser service is performed:

7.1.3 ESD Protection

7.1.4 Gasket (O-ring

To ensure that the instrumwhen ever dismantling.

Warning:All required safety labels must be durable affixed and must be clearly legible.Corrective actionCheck and if necessary replace all labels.

Before starting the dismantling procedure, thoroughly study the laser safety in the user manual!

CAUTION:ESD precausensitive.

SML Piper 100/200 - 12/2007

er Service Program

n, you will find the Piper Service Program link at:iper/ per_Main (Piper Service Program)

Service Program over the Service Menu (select Instru-asers)

te with the Piper you need the Piper 100 programmer in capture 5 and the Piper needs to be powered on by

the Switch on the programmer is set correct: is for read and write ID’sh Service program)

Servic

7.2 S

7.2.1

All adju

To be aPiper b

Furthertems Shttp://se

Downlofile and

7-2e Program

ervice Program

Installation

stments can be made with the Piper Service Program

ble to use the program you will need to have a Service Dongle with the id installed on your computer.

information about the dongle installation will you find on the Leica Geosys-ervice Web page:rvice.leica-geosystems.com/

ad the program from the Leica Geosystems Service Web page, decribt the install the program following the instructions.

7.2.2 Start of the Pip

After successful installatioStart/Programs/Service/PThere you can see the Pi

Or you can start the Piperments and than Levels / L

To be able to communicap/n 749681 as described keypad.

Make sure RIGHT side(for use wit

SML Piper 100/200 - 12/2007

w

e / Dongle No / Tolerance Version

e you can see all the communication. If you clickl also be able to enter your own terminal commands.

tailed instruction on a separate window) will bring you always to the main menu and you will see ructure.

can also open and store it)

Servic

7.2.3

Start th

Confirm

7-3e Program

Port Settings

e PIPER:EXE, select your Port Settings and confirm with O.K.

the detected instrumentIf the program won’t recognize a Piper, check port settings and make sure the Piper is powered on.The Program will start any you can see the following screen

7.2.4 Screen overvie

1 Title with Version / Dat

2 Function buttons for:Protocol HeadFirst Read-outIncoming TestAdjustmentsOutgoing Test

3 Terminal Window wheron this window you wil

4 Main Window (with deA click on this windowthe complete menu st

5 Protocol Window (you

SML Piper 100/200 - 12/2007

rvice Programair you will normally have to follow the procedure below

ead

ct, not all points need to be carried out but if possible at should be carried out. s following: e.g. PIPER200-P200-00123.INP

long as you do not need to open the piper, you can just nt section and do the needed adjustment.ate repair.points of the Adjust section Outgoing Testatically stored on your computer.

ta/PIPERx00-Px00-xxxxx.CHECK

Servic

7.2.5

When ysivity vaEnter 1.

Select u(normaserial nThe pro

7-4e Program

Settings on Piper Service Program

ou first use the Piper Service program make sure you have entered respon-lues from label on the Laser Power Meter under Options / Settings

if you use a Power Meter with direct mW reading.

nder File / Log File / Open Log file where you like to store the protocols lly this will be C:/GSIData/) The program will create a new folder for each umber. There you can also store further files like a Incoming Test Protocol. gram will always us the last selected folder to store the data.

7.2.6 Use of Piper SeIf you have a Piper to repin this sequencing:

Fill out the Protocol HDo a Incoming test Depending on the defeleast a First Read outThe file will be stored aIf a test is not okay, asswitch to the adjustmeCarry out the appropriCarry out the relevant Carry out the completeThe protocol will automNormally on C:/GSIDa

SML Piper 100/200 - 12/2007

can be used to check the actual stored settings. It will gs of the Piper. The ones in the first part are relevant for nd are just for analysis.

l be stored back from the last first read out to the instru-ection as long as you do not change them in > Adjust-ustomer Name Screen settings”

ol can be printed out or stored for documentation. e file click on window as shown below and select d-out > Save (e.g.: PIPER100-P100-00123.FRead)

Servic

7.2.7First fillSelect I

This da

7-5e Program

Protocol Head out the protocol head. This will be printed on the protocol. ncoming Test or Outgoing Test

ta will be shown on the test protocols

7.2.8 First Readout

The first readout (FRead)readout all data and settinService, the ones at the e

.

The customer settings wilment in the Outgoing inspment >”Read / Change C

The protocTo store th> Initial Rea

SML Piper 100/200 - 12/2007

service program.

e Outgoing test. pair of Instrument.

atically stored (e.g. Piper200-P200-00123.INP)

tments in Incoming or Outgoing Test, you can switch to propriate adjustments.

out the adjustment procedures refer to “Piper 100/200 apter 8

ut the test procedures refer to “Piper 100/200 Inspection

tly the same as the incoming test but it will be stored with per200-P200-00123.CHECK).

passed in the incoming test, the traffic light will be green.see a red light and if it was not carried out it will remain d the piper, always carry out all tests again, if they are

Servic

7.2.9For furtProced

Here a

1. Staricon

2. Test

7-6e Program

Incoming test her information about the test procedures refer to “Piper 100/200 Inspection ure” chapter 9

overview about the incoming test procedure:

t the test > select Incoming Test > read Out or click on the InComing Test .

all relevant points: In minimum should be carried out a First Read Out

3. Test the Piper with theIf the test is:- Pass, go ahead to th- Fail, go ahead with re

4. The Protocol will autom

7.2.10 Adjust

If you find a error on adjusAdjustment and do the ap

For further information abAdjustment Procedure” ch

7.2.11 Outgoing test

For further information aboProcedure” chapter 9

The Outgoing test is exaca different ending (e.g. Pi

If a test was successfully If it was not okay you will yellow. If you have openegreen.

SML Piper 100/200 - 12/2007

A

Piper

8 P

8.18.1.1For furt

8.1.2For furt

8.1.3The Cafor Pipe

7340734073407344641972717309

Mount Ttop platplace Ltable in

Multiplydistanc/ 200ft.

8-1100/200 Adjustment Procedure

iper 100/200 Adjustment Procedure

Required ToolsProgramming adapter

her information refer to “Equipment” chapter 5 on page 1

Piper Service Programher information refer to “Service Program” chapter 7 on page 2

Calibration Rangelibrations range is the same as for Rotating Laser with an additional Plate r. All individual parts are separately available as special tools.65 Small tripod66 Ground plate for small tripod67 Plate for Pipe laser86 Shadow box84 NA728 automatic Level63 ROD-EYE Pro Sensor with bracket34 Tilt table

ilt Table onto your calibration range's tripod. Attach Adapter Plate to the e of the Tilt Table. After mounting the Tilt Table to the calibration range, evel Vial or equivalent shop level vial onto the top surface and level up the both axis.

the magnification of the Autolevel with the distance (A) to get the simulated e of the Calibration Range. The simulated distance should be at least 60 m

Depending on your local situation can you also use the Trivet Assembly (746158) instead of the tilt table.

Take care that the Calibration Range is always well adjusted

8-2Piper 100/200 Adjustment Procedure SML Piper 100/200 - 12/2007

8.2 Adjustment procedures

General

Zero Out the User Accuracy Adjustment Before you do any adjustments, always switch on the Piper in the Adjustment Mode and set the customer adjustment to Zero as shown below.So the customer always has the full range for his adjustments.

.Access to the adjustment screen.(refer to “Service Screens” chapter 4 on page 11)

If ON, press the POWER button to turn the unit OFF.

Press and hold the DOWN and RIGHT arrow buttons, then press the POWER button to turn the unit on and enter adjustment mode / screen.

The adjustment screen will appear as indicated on the left.

Set the adjustment to zero by pressing both the UP and DOWN buttons together at the same time.

Store the data to the instrument by pressing the STAR button.

You will exit the adjustment mode and achieve the normal user mode.

Start the service program1. Start the adjustments under > Adjust > Write Production data decal ID's or click

on the Adjust icon.

2. Carry out all the needed adjustments

3. All adjustments will be stored automatically in the selected folder (standard is C:\GSIData\) Each instrument will be stored in its own folder (e.g. PIPER200-P200-01234).

The program will contain the following adjustments:

8.2.1 Write Production data decal ID'sAll items which can not calibrate in the service center are on a decal on the upper wall in the battery compartment.

These values will be needed if a Main Board needs to be replaced and these values got lost. In such a case a second decal will be placed inside the instrument.

I

SML Piper 100/200 - 12/2007

Customer Name Screen settingsstomer likes to have displayed the “Customer Name reen should be displayed during the start up.

ext on Startup” to enable the “Customer Name Screen”.

the Standard Text or your can enter you own text.

t, the last text will automatically be stored on your oggle between the two text by clicking on the Standard

and text by selecting <OK>, choose between the Stan- or enter the text which should be displayed in each line.

with <OK>

Piper

8.2.2

Find cawithin t

Store th


Adjust Laser Power Output

refully the maximum reading and adjust “LaserPower” till “MaxPower” is olerance.

e data with <OK

8.2.3 Read / ChangeYou can choose if your cuScreen” or if the Piper Sc

Cross on the field “Show T

You can choose between

If you enter your own texcomputer. You can then tText field..

Accept the actual setting dard Text, your own text

Store the data and setting

refer to “Laser Beam / Laser Power” chapter 9 for further infor-mation about Laser Power measurement instruction

SML Piper 100/200 - 12/2007

nter Positiontowards a wall with a vertical line or mark at least 3 m /

al line you can use a normal plumb-bob for this test.

Insert two headless screw into the two threaded hole on the top of the housing.

Sight align the Piper with this two headless screws to this vertical line or mark on a wall.

Move the laser lateral exactly to the vertical line with the LEFT or RIGHT Line Button from the keypad of the Piper.

If the laser is striking the vertical line or mark press <OK> to reset the actual line position as the new Line Zero Position.”

oint exactly in the same direction as the laser if the line .

Piper

8.2.4Select ipercent

Select i(0.000%

Confirm

8.2.5Adjust d

Confirm


Read / Change number of digits / angle unit settingsf your customer needs 2 decimal or 3 decimal digits displayed in grade age (0.000% or 00.00%).

f our customer needs Grade display unit in percentage or per mil or 00,00o/oo).

with <OK>

Adjust Display brightnessisplay brightness with <-> and <+> buttons till you get the best contrast.

with <OK>

8.2.6 Adjust Line CeAim the front of the Piper 10 ft away.

If you do not have a vertic

The two screws will now pis centered on the display

SML Piper 100/200 - 12/2007
Piper
8.2.7

Adjustm

Line up

When gIf not, ahorizon

When avisible oLateral

Use thebeam elaser be

Check a


Adjust Grade Zero

ent procedure:

the Piper in direction of the Automatic Level.

rade is set to zero, the laser should point to the center of the objective.djust the tripod height till the laser is exactly centered and turn the piper tally.

ll is lined up and the autolevel is focused to infinite, the laser should be n the shadow box target.

adjustment can be made by turning the level endless drive.

<-> and <+> buttons from Piper program to adjust the beam and move the xact to the far target till the cross hair from the autolevel is centered with the am.

lso the grade at 0.500% and -0.500%

Before you start to adjust the grade zero position, be sure the customer adjustment (Calibration Offset) is set to zero.

SML Piper 100/200 - 12/2007

the zero point of the tilt sensor you also have to set the it)

° clockwise as faced from the keypad of the unit and .

values for -3.0° while rolling the unit to negative three lt sensor values.

to -180 (+/-10 arc min.) the tilt sensor is calibrated prop-

If the unit is setup rolled more than 3º from level, the internal tilt sensor will read > +/-180 arc min.

screen will appear on the display as shown.

he operator to reposition the unit setup so the external bble is centered.

Piper

8.2.8


8. Tilt Sensor CalibrationTo calibrate the Tilt Sensor you will need a horizontally stable plate that can be adjusted and tilted up to 3.5 degree sideways.

You can use either the Piper trivet or the tilt table.

The angles will be measured with the Digital Level 360° (751988)

If you are using the trivet, you will also need to mount the scope mount rail on top of the Piper to have a base for the Digital Level.If using the tilt table it will be okay to level the top plate with the Digital Level in both direc-tions.

Adjust the feet on the trivet until the digital level reads that there is zero tilt.

Repeat this until there is no roll in either axis.

Make sure that unit is stable and was self-levelled before so that the zero position for tilt grade is correct.

Start the calibration procedures with <Continue>

After you have calibrated 3.0 degree point roll tilt lim

Roll the unit exactly to +3continue with <Continue>

Now check the tilt sensordegrees and check the Ti

If this value is very close erly.

Confirm with <OK>

Depending how much off the internal signals of the tilt sensor are this can take up to 1 min. until the target responses with an acknowledge

An indicator

This alerts tlevel vial bu

SML Piper 100/200 - 12/2007
Piper
8.2.9

The Ro±3º of le

Level uthere is

Set up autolev

Roll the

Changeusing th

Memor

Roll thecentere

Set thestore th


9. Roll Compensation Calibration

ll Compensation eliminates grade errors when the unit is rolled within the vel setup.

p the tilt table or adjust the feet on the trivet until the digital level reads that zero tilt in either axis.

the instrument so that the laser beam on the target plate is exact on the el cross hair.

unit three degree and check that the beam is still on the calibration line.

the value of the deviation angle until the beam is centered on cross hair by e <-> and <+> buttons from Piper program.

ize the deviation angle value

unit -3° and if needed change the deviation angle value till beam is d on cross hair and memorize deviation angle value for -3°

deviation angle value to the middle of the two values for +3° and -3° and e new settings with <OK>

Always first adjust Zero Grade and Calibrate the Tilt sensor before you carry out the Roll Compensation Calibration!

The cross-axis control function is disabled during these test.

SML Piper 100/200 - 12/2007
Piper 8-8100/200 Adjustment Procedure

SML Piper 100/200 - 12/2007

tgoing test): not all points need to be carried out but at least a First ed out.

stments carry out a complete Outgoing Test.

s to be carried out:

the Read-out.

ersion, board number, customer settings and all adjust-

Read-out after you have printed out the protocol at the

ow physical condition with no cracks and the sealing gasket

and clear on the inside and outside for continuous laser

ay, otherwise <Error>.

Piper

9 P

9.1

As sooncreate a(e.g. C:

The testhe Inco

If you dPiperX

The lasPiperX

If you hPiperX

If your rthe progJust ad

This wa

9-1100/200 Inspection Procedure

iper 100/200 Inspection Procedure

Incoming / Outgoing Test

as you start the Piper Service Program with a Piper, the program will new folder with the name of the Piper Serial number:

\gsidata\PIPER200-P200-00108\).

t protocol files will automatically stored in this folder as soon as you start ming, the Outgoing Test or if you do any adjustments.

o a incoming test, the file will be stored as 00-PX00-00XXX.INP

t test (Incoming or Outgoing) will additionally always be stored in a file like 00-PX00-00XXX.CHECK

ave carried out some adjustments, the data will be stored in a file like 00-PX00-00XXX.ADJUST

epair is finished, you should rename the folder, so if this Piper comes back, ram will not overwrite the old files.

d the date of the repair at the end of the folder name.

y you will always have a separate Incoming and Outgoing Test Protocol.

Incoming Test (under OuDepending on the defect,Read out should be carri

Outgoing Test: After a repair or after adju

The following tests need9.1.1 Read OutPress <Continue> to start

Serial number, Software vment data are displayed.

Control the results of the end of the Test

9.1.2 Housing, WindHousing should be in goodintact.

Window should be clean output.

Press <OK> if test was ok

Refer to the additional instruction shown in each section in the Piper Service Program for detailed instruction and tolerances

Each unit repaired must have a completed Inspection Report filled with the repair paperwork.

SML Piper 100/200 - 12/2007

free from defects. It should be positioned straight and


button to switch on the back light.

p.y eye.ay, otherwise <Error>.

ller Functionsppropriately to all button functions of the portable wire-

ane switch: all buttons should press and release properly the decal surface.

t be enabled (1) by SW. Check first readout:


evision D of the software, the remote function can or disabled in the authorized service screens ng connected to a terminal.

Piper

9.1.3Batteryin itself.

The bub

Battery

Press <

9.1.4Self-Ce

No rockthe Pipe

Press <

9.1.5All buttosurface

Test als

Press <


Battery door, Battery door and knobs should be in good condition and the Battery must be hold

ble of the vial should be smaller than the two lines.

contacts on the battery should be intact and free of any corrosion.

OK> if test was okay, otherwise <Error>.

Self-Centering Feetntering Feet should be tightly installed and in good physical condition.

ing on three feet is allowed. All four feet need to be standing stable when r is set on a flat surface.


Membrane switchns should press and release properly with no cracks or holes in the decal

.

o the key combinations.


9.1.6 LCD - DisplayLCD should be clean andsquare to the window.


9.1.7 Back Light Push a membrane switch

Verify that the LED light uVerify the light intensity bPress <OK> if test was ok

9.1.8 Remote ControThe unit should respond aless remote controller.

Remote Controller membrwith no cracks or holes in

The Remote function musID_33 IrEnableFront: 1ID_34 IrEnableRear: 1


Note: with rbe enabledwithout bei

SML Piper 100/200 - 12/2007

aser Power

3Rngerous to look into the beam with or without optical

:irectly into laser beam and do not point it unnecessarily

These precautions are to be observed for reflected ll

wer output when Piper is fully assembled and (not flashing).

.75 mW output reading!

librated Laser Power Meters and run the Piper for of 30 minutes to worm up the electronic.

istance for this measurement is 1.5m!

om front window or detector is allowed to reflect laser diode. Therefore, the reflex from the sensor outside of the front window and the line motor moved out of the center by minimum 2° to avoid a to the diode (this will be automatically done by )

Piper

9.1.9Press “<OK>.

9.1.10Set up strips in

Push Aand pos

Tol. +/-linear a

NormalIf a cuscarried

Press <


Plumb beamPivot Light Button” on Remote to check function and if test was okay press Otherwise <Error>.

Alignmaster Function (Piper200 only)Piper target assembly in at least 10 meter distance (with the two reflective direction to the Piper 200 - (side a on the picture)).

lignmaster Button to execute the Alignmaster function and check function ition of the laser point.

13 mm at 100 meters (about +/- 3 mm at 10 meters) Misalignment is not nd can't be interpreted as such.

ly a test at 10m will be suitable. tomer complains about the Alignmaster function, this test needs to be out additionally at 100m


9.1.11 Laser Beam / L

.

.

.

WARNING:Laser ClassIt can be daequipment.

PrecautionsDo not look dat persons. beam as we

Measure Pobeam is on

Maximum 4

Only use caa minimum

Minimum d

No reflex frback to theneed to be needs to belaser reflexService SW

SML Piper 100/200 - 12/2007

r Meter 566061 write the maximum reading in the field the button “uA >> uW” to convert your uA reading into >

eter with direct reading in mW enter the measured value

Piper

Laser P

.

To prevmove th

No lasecan see

Move thmaximu


ower Meter 566061:

ent the laser diode from a reflex from the front glass, the Service SW will e line for about 2° to the right. Afterwards align the detector to the laser.

r light is allowed to reflect back to front window. Align the detector so you the reflex on the bumper (no reflex inside the front window).

e line motor with the remote carefully sideways back and forth until the m reading is found.

If you use the Laser Powe“SR R_650 = 0” and pushuW and proceed with <OK

If you use a laser Power Min uW and press <OK>

the Responsivity / Tool Factor needs to be entered under Options/Settings

SML Piper 100/200 - 12/2007

witch position for tilt error.

is exactly at +180 (switch position for tilt error)

ter the value to the +3 degree switch position field.

gain, by clicking into the “Tilt Sensor” field.

is exactly at -180 (switch position for tilt error)

ter the value to the -3 degree switch position field.

and store the data by pressing button <OK>

Piper

9.1.12Tilt Pipe

Press “

Level u

If functi

9.1.13Verify t

Lift the line is le

Press <


Laser Operation Moder and check if laser beam switch to 38kHz modulated beam mode.

Strobe Button” on Remote to check function 15 Hz flashing beam mode.

p Piper to test continuous mode.

ons are okay press <OK>. Otherwise <Error>.

Self-Levellinghat the unit can self level.

back of Piper till you hear the motor turning. Set it up again and check if the veled up again.


9.1.14 Tilt Limits

This test is to check the s

Incline tilt table till reading

Read vial reading and en

Start tilt sensor reading a

Incline tilt table till reading

Read vial reading and en

Set tilt table back to level

SML Piper 100/200 - 12/2007

owards a wall at least 3 m / 10 ft away with a vertical line

e vertical line and check laser position.

de to 10.000% to check laser position on upper position.

e grade back to 0.000% to check repeatability to zero.

OK>. Otherwise <Error> and go to Adjust Line Center

me while unit is running. st calibration or not (check line and grade briefly).ay, otherwise <Error>.

tyeck if battery level symbol shows a full battery.

y and check if battery matches the capacity of the battery.grammer and switch the Piper on again.ay, otherwise <Error>.

eps can be done without a computer, but you have e protocol in advance to get a complete protocol.

next steps with okay and test this afterwards. Error, go back to the Service program and change ve a correct protocol.

Piper

9.1.15Check oThe temafter un

Press <

9.1.16Verify g

Press <

Press <cross.

Press <

If functiunder A


Ambient Temperatureperating temperature to the current ambient temperature.perature in the unit can be slightly higher than the outside temperature

it has been on for a while.


Graderade accuracy at 0.000%.

up > to set the grade to 0.500% to verify accuracy at upper reticule cross.

down> to set the grade to -0.500% to verify accuracy at lower reticule

0.000%> to check repeatability to zero.

on was okay press <OK>. Otherwise <Error> and go to Adjust Grade Zero djust.

9.1.17 Line ZeroAim the front of the Piper tor mark.

Sight align the Piper to th

Press <up> to set the gra

Press <0.000%> to set th

If function is okay press <Position under Adjust.

9.1.18 Power FailRemove battery / programVerify afterwards if unit loPress <OK> if test was ok

9.1.19 Battery CapaciInsert a full battery and chInsert a near empty batterInsert again the Piper ProPress <OK> if test was ok

The next stto fill out thAccept theIf there is ait so you ha

SML Piper 100/200 - 12/2007

Decal, I.R. Remote

re okay, otherwise <Error>.

sure inside the Piper by pushing in the valve core.

.35 bar) with nitrogen gas trough valve core and check for leaks.

ze Piper to 3 psi (0.2 bar) with nitrogen gas then vacuum

e unit with 3 psi (0.2 bar) nitrogen gas and close the .

re okay, otherwise <Error>.

you can also use the Leak test unit 470867

Piper

9.1.20Check amissing

Piper L


Labelingll label from Piper and Remote for completeness and legibility and Replace labels.

abels:Read Manual Decal

Warning label class 3R (IEC)

Product label

Pool ID Decal

Remote Label:

Press <OK> if all labels a

9.1.21 Leak TestIncoming: Check if there is still pres

Outgoing: Pressurize unit to 5 psi (0submerge into water and

If there is no leak pressurito 3 in.Hg. (0.2 bar). Do 5 cycles and than purgvalve core under pressure

Press <OK> if all labels a

WARNING:All required safety labels must be durably affixed and must be clearly legible.Corrective action:Check and if necessary replace all labels.

For this test

SML Piper 100/200 - 12/2007

t is now finished and you can check on the test protocol ssfully PASSed or if test has FAILed.

the adjustment procedure or repair the Piper.

can print out the protocol

automatically with the ending CHECK.

Piper

9.1.22With thiImportaMotor P

Make syour ranRememcompar

Select N<Contin

After teThe Pipmark afPress <

The Cuactual pappearIf it was


Motor Tests test you can test all three motors over there full range.nt is that the Piper is on a stable leveled surface since the Level Current osition will be set to zero when you start the test.

ure grade on Piper is levelled, set to 0.000% and point to center (mark) on ge. ber the actual laser position on your grade before you start the test and e it to the actual position after the test.

umber of Loops (one Cycle is about 10 minutes each) and start test with ue>.

st check if Laser point is still at the center of your range in grade and line.er has lost motor steps on line or grade motor if laser is not at the same ter the test is completed.OK> if test was okay, otherwise <Error>.

rrent Level Motor Position from start of the test will be compared with the osition. If it was okay, all tests are completed and the test protocol will

. not okay, you can choose if you like to repeat the test or not.

9.1.23 Test ProtocolIncoming or Outgoing tesif all test have been succe

If test result is FAIL, go to

If test result is PASS, you

The last test will be stored

10-1Repair Process SML Piper 100/200 - 12/2007

10 Repair ProcessThe repair process gives you a short overview about:

"Standard Service Products “SSP”" on page 2"Basics for repairs" on page 5"Repair Hints / Trouble shooting" on page 9

Before you start to repair:Always try to reproduce the customer‘s complaint first!


10.1 Standard Service Products “SSP”

10.1.1 What are Standard Service Products?Standard Service Products consist of a standardized service labour component and a standardized work process according to the Leica Repair Process.The attached document “Standard Service Products” lists all Standard Service perproduct line and details the conditions and contents of the standardized service.The standardized services are grouped into Technical Maintenance Services,Certification Services, Repair and Upgrade Services and Training Services.All Service Centers should use this list as a reference for the work process and therequired hours to complete the most common service tasks.

10.1.2 Standard Service Products Piper 100/200 (Rev. 12/2007) Art No. Description

1. Standardized Technical Maintenance Servicesa) Standard Maintenance

5001700 Piper 100/200 Check&Adjust 1.5b) Extended Maintenance

not available n/a2. Standardized Certification Servicesa) Producer Certificates - Central Technical Service Heerbrugg

not available n/ab) Producer Certificates - Local authorized and ISO certified Service

Centersnot available n/a

3. Standardized repair and upgrade servicesa) Board and Module Exchanges

5001701 Piper 100/200 Board / Module Exchange5001703 Piper 100/200 Membrane Switch Exchange5001704 Piper 100/200 Determination of new Calibration values at factory after Vial Block replacement

2.53

1.5

b) Product Upgradesnot available n/a

4. Standardized Consulting & Training Services (Labour only)a) Trainings by the Leica Geosystems Training Academy

5001705 Piper 100/200 Half Day Workflow Training n/ab) Commissioning

5001706 Piper 100/200 Commissioning n/a


1. Standardized Technical Maintenance ServicesStandardized Technical maintenance services contain labour only.

a. Standard Maintenance

Conditions:Recommended on a yearly basis for year 1, 2, 3, 4, 5 & 6 after initial product purchase.Contains labour only, no spare parts which need to be replaced.Incoming & outgoing shipping is not included.

Contents:Incoming inspectionInstallation of latest firmwareOutgoing inspectionCleaning of instrument and accessories (incl. container)·Service Certificate

b. Extended MaintenanceThere are no Extended Maintenance Products for the Piper 100/200 available.

2. Standardized Certification ServicesStandardized Certification Services contain labour and a Certificate.

a. Producer Certificates - Central Technical Service HeerbruggThere are no producer certificates for the Piper 100/200 available.

b. Producer Certificates - Local authorized and ISO certified Service CentersThere are no producer certificates for the Piper 100/200 available.

Art No. Description Hours5001700 Piper 100/200 Check&Adjust 1.5


3. Standardized repair and upgrade servicesStandardized repair and upgrade services contain labour only. Spare and exchange parts have to be added separately to the repair order.

a. Board and Module Exchanges

Conditions:Board/Module is non-functional and needs replacing.Incoming & outgoing shipping is not included.

Contents:Labour to exchange boards/modules. Exchange parts not included.Incoming InspectionBoard/Module exchange with all necessary adjustmentsOutgoing inspectionCleaning of instrument and accessories (incl. container)Service Certificate

b. Product UpgradesThere are no Product Upgrades for the Piper 100/200 available.

4. Standardized Consulting & Training Services (Labour only)

a. Trainings by the Leica Geosystems Training Academy

Conditions:Labour required to fulfil customer trainingTravel time & travel expenses for training are charged separately

Contents:Labour only.

b. Commissioning

Conditions:Labour required for commissioning at a new instrument saleTravel time & travel expenses for commissioning are charged separately

Contents:Labour only.

Art No. Description Hours5001701 Piper 100/200 Board / Module Exchange 2.55001703 Piper 100/200 Membrane Switch Exchange 35001704 Piper 100/200 Determination of new Calibration values at

factory after Vial Block replacement1.5

Art No. Description Hours5001705 Piper 100/200 Full Day Workflow Training n/a

Art No. Description Hours5001706 Piper 100/200 Commissioning n/a


10.2 Basics for repairs

10.2.1 Repair Process ProcedureGeneral

Replacing Service Rear-End Cap Assembly

Replacing Membrane Switch

Step Activities Description1. Before you start to

repairAlways try to reproduce the customer‘s complaint first!Try to find all failures before you open the instrument

2. Incoming Test If possible always carry out a Incoming Test. This way you can recognize what you have to repair and only need to open the Piper ones.

3. Instrument Sealing To ensure that the instrument sealing remains intact, fit new gaskets (O-rings) when ever dismantling.

4. Leak Test. Always carry out a Leak Test and pressurize the Piper with nitrogen

5. Read Out Values Check Read Out values and compare it with the example on section 14. There you will also find expla-nations about there meanings.

6. Analyzing If something is not working, first analyze the Read Out, and try to fix it by SW and not only exchange boards and parts ("Repair Hints / Trouble shooting" chapter 10 on page 9 for further help)

Step Activities Description1. Replace Decal Fill out the new Product Decal with the serial number

and manufacturing date and place it into the battery compartment.

2. Replace Pool ID Decal

Fill out new Pool ID Decal and place it into the battery compartment. Place the old one inside the Extrusion Window.

3. Replace Rear-End Cap Assembly

4. Go ahead with the Outgoing test

If the test is:- Pass, OK - Fail, go to adjust or replace defective part.

Step Activities Description1. Remove defect

Membrane Switch2. Clean Rear-End

Cap Remove old glue and clean Rear-End Cap. Don’t use aggressive fluid and don’t scratch window

3. Apply primer Apply primer to metal (outer edge of membrane switch and flat cable opening need to be sealed)

4. Mount new Membrane Switch

Apply a small line of Silicon outside the membrane switch edge and mount bezel

5. Seal Membrane Switch Edge

Apply a small line of Silicon outside the membrane switch edge and mount bezel

6. Seal Membrane Switch flat cable

Seal the flat cable opening from inside. Apply a small line of glue in the opening and place it leveled so it won’t flow out.




Replacing Main Board

Replacing Service Display Assembly

Replacing Line Drive Assembly

Replacing Stepping Motor (from Line Drive Assy.)

Step Activities Description1. Replace Main

BoardReplace Display Assembly and change Main Board

2. Check if latest SW is loaded

How to load the latest SW to the Instrument, refer to Service Manual chapter 5

3. Enter Instrument data

Got to “Adjust” > “1. Write production data decal ID’s” and enter manually the old values from the Pool ID Decal.These items are all set in production. Calibration can't be performed in the service center. Therefore they must be on the decal in the battery compartment

4. Carry out Adjust-ments

Carry out all the adjustments points


If the test is:- Pass, OK - Fail, repeat adjustment or replace defective part

Step Activities Description1. Replace Service

Display Assembly2. Adjust Display

brightnessThe brightness might differ from display to display.Got to “Adjust” > “5. Adjust Display Brightness”



Step Activities Description1. Replace Line Drive

Assembly 2. Adjust Zero Line

PositionGot to “Adjust” > “6. Adjust Line Center Position”

3. Adjust Grade Zero Proceed with “7. Adjust Grade Zero”4. Go ahead with the

Outgoing testIf the test is:- Pass, OK - Fail, go to adjust or replace defective part


Stepping Motor2. Adjust Zero Line





Replacing Laser Colli Assembly Replacing Self-Level Assembly / Motor Gear Reduction Assembly

Replacing Stepping Motor (from Self-Level Assy.)

Step Activities Description1. Replace Laser

Colli Assembly2. Adjust Laser

Power OutputGot to “Adjust” > “2. Adjust Laser Power Output”

3. Adjust Zero Line Position

Got to “Adjust” > “6. Adjust Line Center Position”

4. Adjust Grade Zero Proceed with “7. Adjust Grade Zero”5. Adjust Tilt Sensor Proceed with “8. Tilt Sensor”6. Go ahead with the


Step Activities Description1. Replace Self-Level

Assembly or Worm Gear

2. Adjust Zero Line Position

Got to “Adjust” > “6. Adjust Line Center Position”




Stepping Motor2. Adjust Zero Line





Replacing Vial Block Replacement Assembly (needs new determination of calibration values)

Replacing Emitter Board / Sensor Board

Replace of other boards or parts

Step Activities Description1. Replace Vial Block2. Adjust Zero Line


3. Adjust Grade Zero Proceed with “7. Adjust Grade Zero”4. Adjust Tilt Sensor Proceed with “8. Tilt Sensor”5. Go ahead with the


6. Determination of new calibration values

New calibration values needs to be determinate and this calibration can't be performed in local service centers. Replace Vial Block and adjust Piper locally and send Piper with outgoing test protocol back to Grand Rapids, Munich or Heerbrugg so that new values can be determinate.

Step Activities Description1. Replace Emitter /

Sensor Board2. Calibrate Tilt

Sensor3. Go ahead with the


Step Activities Description1. Replace board or

parts2. Go ahead with the



10.3 Repair Hints / Trouble shooting

10.3.1 No communication to PCSee Information in section 5 (Programming Setup)

Check power and switch Piper ON over keypadCheck computer settings (same com port on SW and PC) Check switch position on programmerCheck cable and contacts on rear end cup and programmerCheck if cable is plug in on Main Board and not damaged

10.3.2 No SW loading possibleSee Information in section 5 (Programming Setup)

Piper needs to be switched OFFThis is normally caused because of a wrong order on the procedurementioned in section 5.2 Programming Procedure. Disconnect all cables, wait at least 5 minutes till capacitor on mainboard is empty and try again.Check computer settings (same com port on SW and PC) Check switch position on programmerCheck cable and contacts on rear end cup and programmerCheck if cable is plug in on Main Board and not damaged

10.3.3 Read out instrument dataIf incorrect data stored

Cross reference with label and input correct data

If wrong data are stored for GradeSetPoints, it can even happen thatlaser is going up if you enter a positive grade.

if IR-Sensors are disabled (IrEnableFront and Rear set to 0) theRemote won’t work.

10.3.4 Line stuck to the rightLine drive assembly jammed

Wrong pin length on Self Level Assy > see Service News 36/2006Bended Line Bias Spring > replaceOld version of Line Drive > see Service News 17/2007

10.3.5 Laser can’t be moved up/down - left/rightLine and / or Grade locked

Check Line and Grade Lock indicator (see 4.2 Basic Operation)

Check Membrane SwitchCheck motors > Outgoing Test > 22. Motor Test


10.3.6 Servo Limit GradeServo Limit grade Alert

1. Check vial function > Outgoing Test > 13. Vial Reading TestVial / reading problem if Vial Reading won’t changeReplace Emitter / Sensor Board if vial is okay, but signal won’t changeReplace Vial Block Replacement if vial is broken > new calibration required at factory

2. Level up PiperCheck LevCrntPos (ID67) on first read out or terminal (when Piper isleveled) If this is not near zero (e.G. 15000) the alert will be displayed.Set ID 67 to 0 (use terminal or Adjust Grade Zero (Pt.7))Check that Level motor is okay > Outgoing Test > 22. Motor Test Replace Stepping Motor if motor is defectReplace Service Self-Level Assy Motor loosed steps (ID 67 changed)

10.3.7 Piper will not switch onPower problem

Check Power (no power on programmer / dead battery)Check connection, cables and plugsCheck with new Membrane Switch / Rear End Cup

10.3.8 Stability of GradeGrade Oscillating

Check SW version / load latest versionCheck play of Self-level Assy. (Assy. must move freely up and down)

10.3.9 Battery / PowerNo Battery Status displayed

Defect battery > check with a other oneDefect cable / contact (white wire of power cable)

Not possible to power on / low capacity Check Membrane SwitchDefect battery > check with a other oneTo high power consumption >>> Check cable / connections> replace boards

10.3.10 LCD - Display / Back LightDisplay weak / to dark / not visible /no Back Light

Adjust Display brightness (Pt. 5)Replace Service Display Assy

10.3.11 Remote Controller Functionsno remote control possible

Check Sending LED on Remote – (weak battery / defect)Check read Out (IrEnableFront and Rear needs to be set to 1) Check cable from IR-Receiver BoardReplace IR-Receiver Board


10.3.12 Plumb BeamLED not burning

Check cableReplace Plumb Beam PCBA

10.3.13 Alignmaster function Piper can’t find target

Check distance (Range 10 - 110m)Check cable from IR-Receiver BoardReplace IR-Receiver Board

10.3.14 Laser Beam / Laser PowerWeak / no laser / bad shape

Check cable / plug / connection of laserCheck laser output / Adjust Laser Output (Pt. 2)Replace laser colli assy.

10.3.15 Vial Reading TestSignal is not changing / not in tolerance

Check Vial visuallyReplace Emitter / Sensor Board if vial is okay, but signal won’t changeReplace Vial Block Replacement if vial is broken > new calibration required at factory

10.3.16 Tilt limits / Roll Alert Tilt Sensor de-adjusted

Adjust Tilt Sensor (Pt.(8)Replace Emitter Board if tilt sensor is defect

10.3.17 Ambient TemperatureTemperature Limit Alert / Temperature not in tolerance

Replace Main Board if temperature can’t be read correctly

10.3.18 Grade Grade de-adjusted

Adjust Grade Zero (Pt.7)Check that Grade motor is okay > Outgoing Test > 22. Motor Test Replace Motor Gear Reduction Assembly if motor is defectReplace Vial Block Replacement if Piper is loosing grade steps > new calibration required at factory


10.3.19 Line ZeroLine zero de-adjusted

Adjust Line center Position (Pt. 6)Check that line motor is okay > Outgoing Test > 22. Motor Test Replace Stepping Motor Gear sub-assembly if motor is defectReplace Line Drive Assy if Piper is loosing grade steps

10.3.20 Power FailGrade calibration changed / actual motor positions couldn’t be stored

Check SW version / load latest versionReplace Main Board if values can’t be stored correctly

10.3.21 Battery CapacityNo Battery Status displayed

Defect battery > check with a other oneDefect cable / contact (white wire of power cable)

10.3.22 Leak TestPiper is not sealed properly

Pressurize Piper over Valve Core to 3 psi (0.2 bar), submerge Piperinto water and check for air bubbles. Seal leak appropriately.

10.3.23 Motor TestPiper is loosing steps / laser has moved after test

If test stops during test, repeat test with different charger (1200mA)If Level Motor Position or Laser on Grade has changed:Check play of Self-level Assy., Vial Block and Laser ColliCheck cable layout (no tension on all position)see also point Grade, Line Zero and Servo Limit Grade

12-1Spare parts SML Piper 100/200 - 12/2007

12 Spare partsThis spare parts catalogue covers all parts of the PIPER100 and PIPER200 as well as there accesso-ries that are serviceable.

For further details on accessories orthird party equipment not covered inthis service manual please refer to theequipment list, the appropriate servicemanual or if applicable contact thethird party supplier.


12.1 PIPER100 / PIPER200

12.1.1 Rear-End Cap Assembly

755565 Service Rear-End Cap Assembly (100)755566 Service Rear-End Cap Assembly (200)

742951 Membrane Switch, Keypad Piper 200

746012 Membrane Switch, Keypad Piper 100

742835 Bezel, Membrane Switch Trim

747279 or 358370 Screw DIN 912 M2x4251402 Screw DIN 913 M2,5x4

744546 O-Ring, 80 mm X 3 mm

746721 Decal, Piper Rear-End Cap

746722 Decal, Leica Rear-End Cap

755652 Decal, Pool ID (Blank)

755651 Product Decal, Piper 100 (Blank)755650 Product Decal, Piper 200 (Blank


12.1.2 Extrusion Window Assembly

755564 Extrusion Window Service Assembly

737277 Laser Warning Decal 3R (IEC)

702831 Warn Decal - Laser Emission

748935 Decal, Read Manual Symbols

749325 Decal, Plumb Center

12.1.3 Front-End Cap Assembly

755563 Front-End Cap Service Assy.(incl. window)

747348 Valve Core, Short Type (Schr.5405V)

742837 Insert, Foot Adapters

251402 Screw DIN 913 M2,5x4

746973 Loctite 271

12.1.4 Battery Door Assembly

742802 Battery Door Assembly

742806 Battery Holder743431 Gasket, Battery Door747202 Knob Assembly Captive, M5x0.8744645 or 336847 DIN 912 M2.5x6


12.1.5 Mainboard

758284 Mainboard- 100758285 Mainboard- 200

755567 Service Display Assembly (ESD)

747137 Screw 2-56x3/16 PLASTITE PAN HEAD T

755568 Mainboard Clip Service Kit

747135 Slippad747136 Screw M2x0.4 Taptite 2000 Pan Head

12.1.6 Line Drive Assembly

747255 Line Drive Assy

742960 Bearing

749441 Bracket, Line Bias Spring

752448 Stepping Motor-Gear sub-assembly

12.1.7 Laser Colli Assembly

741860 Laser Colli Assembly

726796 Bearing 5 X 11 X 3

747358 Spring, Grade


12.1.8 Self-Level Assembly

755569 Service Self-Level Assembly

747100 Stepping Motor, 8.5 Pinion W 165

12.1.9 Vial Block Replacement Assembly

755571 Vial Block Replacement Assembly(needs new determination of calibra-tion values)

749212 PCBA, Emitter

755570 Sensor Board Replacem. Assy (ESD)

12.1.10 Gear Reduction (Grade)

747252 Motor Gear Reduction Assembly


12.1.11 Single Parts

747054 FFC Jumper, 0.5 Spacing - 102 mm - 20CKT




747180 Wire Harness Assembly, Plumb Beam

742890 Pivot Pin Screw M8x0.5

745018 Threaded Ring M8x0.5

747106 Pivot Screw M8x0.5

747105 Pivot Pin Screw M8x0.5

742888 Pivot Pin Screw Bushing M10x0.5

742887 Pivot Bearing Set Screw M10x0.5

742889 Threaded Ring, M10x0.5

746039 Lens w/ Light Shield, ATR

749219 PCBA, Plumb Beam

747102 Screw I6KT Din 7991 M2,5x6

747360 Spring, Line


749223 PCBA, IR Receiver

746041 Standoff 4.5 X 16

742896 Bolt Housing Attachment

742898 O-Ring, 4.5 mm X 1.5 mm

742897 Nut, Piper Housing Exterior

746161 Foot, 6" / 150 mm Piper

742952 Bumper, Front Endcap

370630 6KTZYL SCHR DIN 912 M 2,5* 10


12.2 Container / Accessories

12.2.1 Container

746155 Carrying Case, PIPER 100746156 Carrying Case, PIPER 200

748670 Carrying Case Latch

746636 Decal Carrying Case Piper 100746637 Decal Carrying Case Piper 200

12.2.2 Acessories

746157 IR Remote Controll

746158 Trivet Assembly with Mounting Bracket

746159 Mounting Bracket

746161 Foot, 6" / 150 mm PIPER (4 required)746162 Foot, 8" / 200 mm PIPER (4 required)746163 Foot, 9" / 225 mm PIPER (4 required)746164 Foot, 10" / 250 mm PIPER (4 required)746165 Foot, 12" / 300 mm PIPER (4 required)


733270 GEB221 Battery, internal, 4Ah, Li-Ion

734752 GKL211, Charger Li-Ion (Incl AC adapter and car adapter)(AC adapter determined by Country/Configurator)

733254 AC/DC adapter for EU733272 AC/DC adapter for US733273 AC/DC adapter for UK733274 AC/DC adapter for Australia740205 AC/DC adapter for Japan

746160 Scope & Moun Assy - Piper

752363 Scope Mount Rail Sub-Assembly

748775 Target Assembly, 4" / 100 mm

725858 Target Assembly with small red insert

729002 Vial

728741 Rubber Boot

725920 Small Target Insert, red

725876 Large Target Insert, red

13-1Special Tools SML Piper 100/200 - 12/2007

13 Special ToolsAll special Tools will you find on the Leica Geosystems Service Webpage under My Service Center >> Catalogue: http://service.leica-geosystems.com

Select Construction Laser, Calibration Range and Piper 100/200 and click on the DISPLAY button.

13-2Special Tools SML Piper 100/200 - 12/2007

You will now see all the available special Toos You can Select your needed toots and Add to Basked. Go to My Basket to get a list or to Export Basket to your computer.

14-1Supplementaries SML Piper 100/200 - 12/2007

14 Supplementaries

On the following pages will you find:

14.1 "Description of First Read Out and all ID’s" on page 2

14.2 "Test Protocol Example" on page 5

14.3 "Adjustment Protocol Example" on page 8

14.4 "Service Drawings" on page 9Piper 100/200 complete piper & outside partsPiper 100/200 front, cable & and mechanicPiper 100/200 rear end cap & keypadPiper 100/200 front end & line drivePiper 100/200 main board & display assemblyPiper 100/200 self level assembly & front receiver Piper 100/200 grade assembly & laser colli

Please Note:

For magnified viewing of drawings, open PDF file of Service Manual section 14.(PDF file are available from CSS Web Pages).


14.1 Description of First Read Out and all ID’s


14.2 Test Protocol Example


14.3 Adjustment Protocol Example


14.4 Service Drawings

SEZ Service drawings

Piper 100/200 complete piper & outside parts1/7Piper 100/200 front, cable & and mechanic2/7Piper 100/200 rear end cap & keypad3/7Piper 100/200 front end & line drive4/7Piper 100/200 main board & display assembly5/7Piper 100/200 self level assembly & front receiver 6/7Piper 100/200 grade assembly & laser colli7/7

Please Note:

For magnified viewing of drawings, open PDF file of Service Manual section 14.(PDF file are available from CSSWeb Pages).

15-1Standard Repair Times SML Piper 100/200 - 12/2007

15 Standard Repair Times

Procedure Time in Hours Information

1 Shop Process 0.5

2 Incoming test 0.5

3 Load SW 0.2 inclusive time for setup

4 Adjustments by Service SW (e.g. Laser output / Grade / Line)

0.1

5 Outgoing test if instrument was not opened

0.1 not possible in combination with 6

6 Outgoing test if instrument was opened

0.4 not possible in combination with 5

7 Open Unit / Replace Housing / Rear-End Cap

0.2

8 Replace Membrane Switch 0.8

9 R&R Main PC Board 0.2

10 R&R Display Assembly 0.2

11 R&R Line Drive Assembly 0.2

12 R&R Laser Colli Assembly 0.5

13 Replace Cable / Single Part 0.1

14 R&R Self-Level Assembly or Stepping Motor

0.3

15

R&R Vial Block Replacement Assembly

0.6 send Piper to Heer-brugg, Grand or Munich for calibra-tion

16 R&R Emitter PCBA 0.1

17 R&R Sensor Board 0.1

18 R&R Plumb Beam PCBA 0.1

19 R&R IR Receiver PCBA 0.2

20 Leak test and pressurize Piper 0.2

Procedure Time in Hours Information

15-2Standard Repair Times SML Piper 100/200 - 12/2007

leica geosystem laser piper service manual

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