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HOK ‘Growing for a sustainable future’ LED Technology in Horticulture’ Tim Haworth, General Manager CambridgeHOK. 21 st October 2014.

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Page 1: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOK

‘Growing for a sustainable future’

‘LED Technology in Horticulture’Tim Haworth, General Manager

CambridgeHOK.

21st October 2014.

Page 2: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOK

A plant needs light to grow: photosynthesis

Light photons are absorbed by pigments in the plant (e.g. chlorophyll).The energy of the photons is captured in glucose by fixing carbon dioxideand water, whilst releasing oxygen.

Page 3: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOK

Plants see light differently than we doPlants have a different sensitivity for light than, for example, humans.We are most sensitive to green light, plants have a broader sensitivity forphotosynthesiswith a preference for blue and red light.

•Lux/lumen is the unit for light used for humans, this is corrected for the humaneye sensitivity curve.•Micromol/s or micromol/m2/s is the unit for light for plants, corrected for the400-700 nm area

Growth light is one ofthe most importantfactors drivingphotosynthesis.It is the number ofphotons per second inbetween 400-700nm,called PAR* area,indicated in micromol/s(μmol/s ).* Photosynthetic ActiveRadiation

Page 4: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOK

The relative photosynthetic action spectra.

These lines are calculated for leaves with different light absorptances. Thebold line is the average of 25 different plant species.

Page 5: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOK

Photoreceptor action spectra.

Red and dark red are the different states of phytochrome. The two blue lines arethe for two different types of blue light photoreceptor (cryptochrome andphototropin) The purple line is the UVB photoreceptor.

Page 6: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOK

Page 7: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOK

LED Top lighting and Interlighting solution for tomatoes

Page 8: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Trial set-up and goals

Target: Learning to growing tasty tomatoeswith supplemental LED lighting in UK.Cultivar: Sweet RossoTreatments:• 100% LED: 110 umol LED top + 110 umol LED IL• Control no light

– Commercial control– Control same plant age as LED

Lighting, climate, and plant densitystrategy adapted to get most learnings outof a normal planting date in a further nonlit greenhouse

Page 9: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Trial set up and goalsOur targets for productions!

Assuming using lighting ~1200 hours

kg/m2extra kilo vscontrol

% productionvs control

control last year(first year) 21,8

control 25

Andy Liggat 28 3 112%

Erik 29 4 116%

Esther 30 5 120%

Andy Roe 31 6 124%

Tim Haworth 32 7 128%

Page 10: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Strategy for the Winter phase110µmol Top lighting & 110 µmol Interlighting

• Variety Sweet Rosso was agreed to be the variety on a 320m2 growing area.• Agreed flowering speed of 1 truss per week based on a predicted 19C 24hr average.• Due to planting date 16th December we needed to create a light demand so:-

– Received from the propagator a plant just breaking flower.– Planted at 3.6/m2– Control planted 2.4/m2 breaking flower on 16th December but with no lights– Commercial crop planted 23rd December with ‘normal’ plant at 1.8/m2

• It was expected that water uptake would be greater with lights so a new valve zone wasmade to allow watering relative to the lit plants needs.

• Installed 2nd aspirated screen to monitor localised climate.• Grow pipe was placed under the gutters to add basal heat supply.• We were off and running ………….

LED Control Comm control

Sowing date 20th Oct 20th Oct 4th Nov

Plant date 16th Dec 16th Dec 20th Dec

Plant densitystrategy

WK 51 3,6WK 2 5,4WK 12 4,2WK 37 0

WK 51 2,4WK 8 3,6WK 37 0

WK 51 1,8WK 8 3,6WK 37 0

Page 11: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Key Milestones (5)

• 17th March Commercial crop Control LED

Page 12: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

ResultsRealized lighting

• Total lighting hours: As expected until end of April.– LED top 1308– LED inter 1225

* 1,5 mol/m2 ~100 J/cm2 outside measured global radiation* 1 hour of lighting with whole installation ~0,8 mol/m2 =~53 J/cm2 (excl. X-factor effects LED)

Page 13: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

ResultsProduction

• LED 3 weeks earlier than commercialcontrol (started with slightly older plant)

• LED was 1 truss ahead of “control” after 3weeks and 2 trusses after 8 weeksproduction

• Production difference after 10 weeksproduction (wk 8-18) 4-4.5kg/m2

• Fruit weight increasing in time for alltreatments

LED (g/fruit) Control(g/fruit)

Commercialcontrol(g/fruit)

12,9 12,7 13,1

Page 14: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Summer Strategy

• Maintained density at 4.2/m2 until week 31.• Week 31 reduced density to 3.6/m2• Commercial control was reduced to 3/m2 from its summer density of 3.6/m2

• Net effect was that we managed an additional density of 0.6/m2 through thesummer and autumn representing a potential additional 16% production.

• Increased interlighting from week 33 to 38 as day length was shortening andsignificant deficit being calculated for weeks 36 to 40 so provided additionallight to the calculated weekly requirement to ensure sufficient total light wasreceived for fruits to be harvested between 36 and 40.

Page 15: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

ResultsInterlighting used from sunrise

0

50

100

150

200

250

300

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51

LED top LED inter Daylight

WK 18 0 73.5WK 19 0 58WK 20 0 48.5WK 21 0 56.5WK 22 0 62.5WK 23 0 61.5WK 24 0 50WK 25 0 48.5WK 26 0 63WK 27 0 56WK 28 0 39WK 29 0 63WK 30 0 44WK 31 0 67WK 32 0 49.5WK 33 0 99.5WK 34 0 89WK 35 0 89.5WK 36 0 81WK 37 0 80.5WK 38 0 84WK 39 0 62.5WK 40 0 46.5WK 41 0 0WK 42 0 0WK 43 0 0WK 44 0 0WK 45 0 0WK 46 0 0WK 47 0 0WK 48 0 0WK 49 0 0

Page 16: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Results

• Fruit set 20% more than controldespite only 16% more density.

• Fruit load lower likely due toless changes to planttemperature with use ofinterlighting.

• Potential with lower plant loadto increase further growingtemperature.

0

10

20

30

40

50

60

70

80

WK51

WK1

WK3

WK5

WK7

WK9

WK11

WK13

WK15

WK17

WK19

WK21

WK23

WK25

WK27

WK29

WK31

WK33

WK35

WK37

WK39

WK41

WK43

WK45

WK47

WK49

nr

of

fru

it/m

2

Fruit set/week

Control Comm control (CC) LED

0.0

50.0

100.0

150.0

200.0

250.0

300.0

350.0

400.0

450.0

WK

51

WK

1

WK

3

WK

5

WK

7

WK

9

WK

11

WK

13

WK

15

WK

17

WK

19

WK

21

WK

23

WK

25

WK

27

WK

29

WK

31

WK

33

WK

35

WK

37

WK

39

WK

41

WK

43

WK

45

WK

47

WK

49

nr

of

fru

it/m

2

Plant load

Control Comm control (CC) LED

Page 17: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Results• Head thickness strongest

through the summer likelydue to lower plant load soagain supporting potentialfor increased growingtemperature.

• No reduction in fruit sizewas realised supportingthe correct balancebetween additional lightand increased density.

0

5

10

15

20

25

WK51

WK1

WK3

WK5

WK7

WK9

WK11

WK13

WK15

WK17

WK19

WK21

WK23

WK25

WK27

WK29

WK31

WK33

WK35

WK37

WK39

WK41

WK43

WK45

WK47

WK49

fru

itw

wig

ht

(gra

ms/

fru

it)

Average fruit weight

Control Comm control (CC) LED

0.0

2.0

4.0

6.0

8.0

10.0

12.0

WK51

WK1

WK3

WK5

WK7

WK9

WK11

WK13

WK15

WK17

WK19

WK21

WK23

WK25

WK27

WK29

WK31

WK33

WK35

WK37

WK39

WK41

WK43

WK45

WK47

WK49

Wid

th(m

m)

Head thickness (mm)

Control Comm control (CC) LED

Page 18: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Results

• Weekly production from week 19 to41 on average 24% more productioncompared to the commercial trialwith only 16% more density.

• As a result cumulative yield hasincreased.

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

1.60

WK

51

WK

1

WK

3

WK

5

WK

7

WK

9

WK

11

WK

13

WK

15

WK

17

WK

19

WK

21

WK

23

WK

25

WK

27

WK

29

WK

31

WK

33

WK

35

WK

37

WK

39

WK

41

WK

43

WK

45

WK

47

WK

49

Kg/

m2

Production kg/m2

Control Commerical control LED

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

WK

51

WK

1

WK

3

WK

5

WK

7

WK

9

WK

11

WK

13

WK

15

WK

17

WK

19

WK

21

WK

23

WK

25

WK

27

WK

29

WK

31

WK

33

WK

35

WK

37

WK

39

WK

41

WK

43

WK

45

WK

47

WK

49

Kg/

m2

Cumulative Production kg/m2 -

Control Commercial control (CC) LED

Page 19: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

ResultsLED Control Comm Control

Production until WK 41 model 29.09 kg 22.29 kg 21.38kg

%age Increase over Control 36% 4% n/a

Predicted End of season LED Control Comm Control

Production until WK 41 model 29.09 kg 22.29 kg 21.38kg

Remaining fruits/m2 212 183 278

Current fruit weight 18.7 19.7 18.8

Projected yield 33.05Kg 25.89Kg 26.6Kg

control 25Andy Liggat 28Erik 29Esther 30Andy Roe 31Tim Haworth 32

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Results

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627282930313233343536373839404142

Production efficiency g/mol Control

Production efficiency g/mol Commercial Control (CC)

Production efficiency g/mol LED

Page 21: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOKHOKHOK

Page 22: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

Esther Hogeveen –van EchteltGlobal Plant specialist

Philips Horticulture LED Solutions

10th of June 2014

Activities for LED recipesfor strawberries

Page 23: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

StrawberryFrom recipe development to commercial scale operation

Target:• Control early production of strawberry by

stretching first leaves and flower stems by notusing incandescent lamps (lamps used inFebruary; production April-May)

Recipe partners• Botany (NL), Research Centre Hoogstraten (B)• + growers

Commercial scale examples• Alain Lutz (B), Jan Janse (B), Van Gennip (NL)Brookberries (NL)

Benefits light recipes based on GP LED Flowering lamp:• Energy savings (up to 85%)• Better stretch (type with FR), early production• Easy installation, less heavy electrical installation

Flowering%

Leaf lengthafter 35

days (cm)

Truss lengthuntil lastfruit (cm)

EarlyProduction

LED – Farred 62.5% 7.5 18.4 -

INC 65% 10.8 21.3 +-

LED + farred 72.5% 12.1 21.8 +

LED 2xfarred 80% 14.7 24.1 ++

Page 24: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

StrawberryWinter production – GreenPowerLED toplighting

Diverse projects together with recipe partners 2014-2015 :– Wageningen UR Effect of positioning of light on taste– Proefcentrum Hoogstraten (Belgium) several years

focus on various light recipe for production in Febr-Marchdefining best light level, spectrum

– GreenQ Improvement Centre/DLV Focus on productionDec-Jan with good quality

– Diverse grower initiatives/trials UK

Page 25: LED Technology in Horticulture’ - Teagasc€¦ · ‘LED Technology in Horticulture ... * 1,5 mol/m2 ~100 J/cm2 outside measured global radiation * 1 hour of lighting with whole

HOK

‘Growing for a sustainable future’

‘LED Technology in Horticulture’Tim Haworth, General Manager

CambridgeHOK.

Thankyou

21st October 2014.