lecture 3b - concrete (2012)

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    LECTURE 3B

    HARDENED CONCRETE

    Presented by: Mr. Milton McIntyre

    University of Technology, Jamaica

    Sep. 2015

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    CONCRETE 2

    Properties of hardened concrete

    Factors affecting hardened concrete properties

    Corrosion of reinforcement in concrete

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    PROPERTIES OF HARDENED CONCRETE 

    The main properties of hardened concrete are:

    Strength

    Deformation under loading

    Shrinkage

    Permeation

    Durability

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    STRENGTH 

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    The strength of concrete refers to the maximum load

    (stress) it can withstand.

    Concretes strength is observed in two main load

    applications:

    Compression

    Tension

    Due to the fact that concrete is a brittle material it has a

    low tensile strength but a very high compressive strength.

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    time

    in air entire time

    moist cured entire time

    in air after 3 days

    in air after 7 daysStrength

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    100%

    STRENGTH AND CURING 

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    DEFORMATION 

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    This include the manner in which concrete deforms

    under load. There are two main forms of

    deformation:

    a)  Load dependent (Elastic )

    b) Time-dependent (creep)

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    ELASTIC DEFORMATION 8

    Elastic deformation is the change in shape to which

    concrete undergoes when subjected to a continuously

    increasing load.

    The deformation relationship is non-linear. When theapplied load is released, the concrete does not

    recover its original shape, unlike metals.

    Its resistance to load is dependent on the factors that

    also affect strength.

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    MODULUS OF ELASTICITY (E)

    This is the ratio of load per unit area (stress) to the

    elastic deformation per unit length (strain).

    It is used when estimating the deformation, deflection

    or stresses under normal working loads.

    For concrete, E increases as strength increases.

    POISSON RATIO 

    This is referred to as the ratio of the lateral strain to theassociated axial strain and varies from 0.1 to 0.3 fornormal working stress.

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    CREEP DEFORMATION 10

    Creep deformation is the change in shape to which concrete

    undergoes when load is continuously applied after elastic

    deformation has occurred and continues to deform with time.

    The term creep is used to describe the increase in strain withtime and creep recovery is the term used to describe the

    gradual decrease in strain over a period of time after the

    load is sustained removed.

    Creep strain is a very important factor in structural design asconcrete in service is subject to sustained loads for long

    periods of time and creep strains normally exceeds elastic

    strains.

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    CREEP DEFORMATION 

    Creep strain is influenced by the type of concrete (curing

    history, strength, cement type, age & environmental

    conditions) and the magnitude of the load with respect to

    concrete strength.

    For a given concrete, creep strain depends on the stress-

    strength ratio.

    For practical purposes, concrete creep strain may be

    assumed to be directly proportional to the elasticdeformation up to a stress-strength ratio of about two-

    thirds.

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    SHRINKAGE 

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    This is a type of deformation that occurs in concrete

    independent of loads.

    Its is caused by:

    settlement of solids and the loss of free water from the plasticconcrete (plastic shrinkage)

    chemical combination of cement with water (autogenous

    shrinkage)

    the drying of concrete (drying shrinkage)

    Shrinkage may cause cracking in concrete when movement

    is restricted by producing tensile stresses within the

    concrete.

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    PLASTIC SHRINKAGE 13

    Takes place before concrete sets. Caused by the rapid loss of free water, with or without settlement

    of solids.

    Common in slabs, identified by the appearance of surface cracks.

    Prevented by methods of reducing water loss.

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    Plastic Shrinkage

    To minimize plastice shrinkage:

    Start curing the concrete as soon as possible.

    Spray the surface with liquid membrane curing

    compound or cover the surface with wet burlap and

    keep it continuously moist for a minimum of 3 days.

    Consider using synthetic fibre to resist plastic

    shrinkage cracking.

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    AUTOGENOUS SHRINKAGE 15

    This is produced by thehydration of cementwithin the concrete.

    Common in mass concretestructures.

    Influenced by chemicalcomposition of cement,

    initial water content,temperature and time.

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    Autogenous Shrinkage

    Autogenous shrinkage is an important phenomenon in youngconcrete.

    At low water/cement ratios, less than about 0.42, all the wateris rapidly drawn into the hydration process and the demand

    for more water creates very fine capillaries.The surface tension within the capillaries causes autogenousshrinkage which can lead to cracking.

    This can be largely avoided by keeping the surface of theconcrete continuously wet; conventional curing by sealing the

    surface to prevent evaporation is not enough and water curingis essential.

    With wet curing, water is drawn into the capillaries and theshrinkage does not occur.

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    DRYING SHRINKAGE 17

    Occur after the initial curing

    phase of the concrete, when

    concrete is allowed to dry.

    Influenced by the type,

    content & proportion of the

    constituent materials, size &

    shape of structure, amount &

    distribution of reinforcementand relative humidity.

    Accommodated by control

    joint in slabs

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    Drying Shrinkage

    Drying shrinkage can be reduced by using the

    maximum practical amount of aggregate in the mix.

    The greater the amount of aggregate is, the smaller is

    the amount of shrinkage. The higher the stiffness of the aggregate is, the more

    effective it is in reducing the shrinkage of the concrete.

     The lowest water-to-cement ratio is important to

    avoid this type of shrinkage.

    The higher the water content is, the greater is the

    amount of shrinkage from drying.

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    PERMEATION 

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    This can be defined as the ease to which fluids can move intoor out of concrete.

    Fluid may move through concrete in three ways:

    Absorption Permeability Diffusion

    Each method leads to concrete deterioration.

    Concrete is a semi-permeable material that permitaggressive fluids from the environment to pass through causingphysical and chemical damage to its structure orreinforcement.

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    ABSORPTION 

    This is defined by the process

    by which a fluid passes

    through concrete by capillaryaction.

    The rate of absorption is

    dependent on the size and

    interconnection of the

    capillary pores, also the

    gradient of moisture from the

    surface.

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    DIFFUSION 

    This is defined as the process by

    which vapour, gas or an ion can

    pass into concrete by aconcentrated gradient.

    The rate of diffusion is

    dependent on the concentration

    gradient from the concrete

    surface, the type of agent andany reaction with the hydrating

    cement paste.

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    PERMEABILITY 

    This is defined as the ease of

    which a fluid passes through

    by a pressure differentialaction.

    Like absorption, it depends on

    the size and interconnection of

    the pores and also thepressure gradient.

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    DURABILITY 

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    The durability of concrete can be defined as its resistance to

    deterioration, which may occur as a result of the interaction

    with its environment (external) or between the materials or

    their reaction with other agents present (internal).

    Concrete deterioration is as a result of either steel

    reinforcement corrosion, physical or chemical attacks (which

    may occur within or at the surface of the concrete).

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    CORROSION OF REINFORCEMENT 

    Corrosion of concrete

    embedded steel

    reinforcements may be as a

    result of Carbonation or

    Chloride ingress in the

    concrete.

    Normally concrete provides

    very good protection for itsembedded steel due to it

    physical and chemical

    properties.

    These are:

    Concrete cover and binder

     –  bind & immobilize

    ingressing agents withoutexpansion.

    High alkalinity pH >12.5

    (CaOH and alkalis in

    cement) High electrical resistivity

    limits corrosion currents –  

    influenced by moisture

    content & materials.

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    CARBONATION 

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    This refers to the process by which carbon dioxide (in air)enters into concrete causing a chemical reaction with the

    components to cause the steel to corrode.

    CO2 enters the concrete by virtue of diffusion and reacts

    with the alkali Ca(OH)2 produced from the hydration ofcement to form CaCO3.

    This reduces the alkalinity which breakdown the passive

    protective environment causing the steel to corrode over

    time.

    It is influenced by environmental conditions (re. humidity,

    temp., and CO2 concentration), w/c and cement content

    and curing conditions.

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    http://www.cement.org/tech/cct_dur_corrosion.asp  

    Carbonation >75% humidity

    http://www.cement.org/tech/cct_dur_corrosion.asphttp://www.cement.org/tech/cct_dur_corrosion.asp

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    Exposure of reinforced concrete to chloride ions is theprimary cause of premature corrosion of steel

    reinforcement.

    Chloride ions present in deicing salts or seawater, may

    enter into reinforced concrete causing steel corrosion if

    oxygen and moisture are also available to sustain the

    reaction.

    Chlorides dissolved in water can permeate through soundconcrete either by absorption (dry) or diffusion (wet)

    through cracks or interconnecting pores.

    Admixtures used in concrete that contain chloride can also

    cause corrosion.

    CHLORIDE 

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    Chlorides may be present in

    concrete in three forms:

    Free in pore fluids Physically absorbed within

    the pore walls

    Chemically bound within

    cement hydrates

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    The risk of corrosion increases as the chloride content ofconcrete increases. When the chloride content at the surface

    of the steel exceeds a certain limit, called the threshold

    value, corrosion will occur if water and oxygen are also

    available. However, only water-soluble chlorides promotecorrosion.

    The primary rate-controlling factors are the availability ofoxygen, the electrical resistivity, relative humidity of the

    concrete (wetting & drying), the pH and temperature and

    chloride concentration.

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    Corrosion of steel in concrete

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    Questions

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