lecture 1:concepts of an nonrenewable nonmetallic mineral resources
DESCRIPTION
Earth Resources; Reserves and resources; Nonrenewable Mineral Resources ; What are industrial minerals?; Why are industrial minerals so important?; Geology of Industrial Minerals Deposits; Classification of industrial minerals; Factors important in evaluating an industrial minerals deposit; Selected industrial rocks and mineralsTRANSCRIPT
Topic 1: Concepts of an Nonrenewable Nonmetallic Mineral Resources
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits
A short series of lectures prepared for the
Third year of Special Geology, Tanta University
2013- 2014
by
Hassan Z. Harraz
To Final Product
From raw material
Outline of Topic 1:
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 3
We will explore all of the above in Topic 1.
Earth Resources Reserves and resources Nonrenewable Mineral Resources What are industrial minerals? Why are industrial minerals so important? Geology of Industrial Minerals Deposits Classification of industrial minerals Factors important in evaluating an industrial minerals deposit Selected industrial rocks and minerals
Reserves vs. Resources Reserves
Natural resources that
have been discovered &
can be exploited profitably
with existing technology
Oil – 700 billion barrels
Resources
The term ―resource‖ refers to
the total amounts of a
commodity of particular
economic use that is present in
an area. These estimates
include both extractable and
non-extractable amounts of this
commodity.
Deposits that we know or
believe to exist, but that are not
exploitable today because of
technological, economical, or
political reasons
Oil – 2 trillion barrels
28 October 2013 Prof. Dr. H.Z. Harraz Presentation
Nonmetallic Deposits
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Nonrecoverable resources
(present in the earth but not obtainable
with present technology)
Recoverable resources
(not likely to be
economic in
foreseeable future)
Unconceived
Resources
Hypothetical,
speculative,
or inferred
resources
Total Resources
Degree of geologic assurance
Limit of
crustal
abundance
Technological
Threshold
Potential
Economical
Threshold
High
High
Low
Low
Known
resources
(located
but not
measured)
Proven
Resources
Discovered Undiscovered
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Nonrenewable Mineral Resources
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Earth crust = Minerals + rock
Minerals –inorganic compound that occurs naturally in the earth’s
crust
Solid
Regular internal crystalline structure.
Rock – solid combination of one or more minerals.
Mineral Resource: Any mineral useful to humans
Ore: A rock that can be profitably mined for a mineral (often a metal)
or for minerals (metals)
High Grade Ore; has high concentration of the mineral
Low Grade Ore: smaller concentration
Gangue: Minerals other than ore present in a rock
Resources
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Major types of Earth Resources covered in this class include:
i) Metallic mineral deposits (or Ore Deposits): which can be further subdivided into (a)
precious metals, (b) non-ferrous metals (as the base metals Pb, Zn, Cu, Sn, and
elements like Al), (c) iron and ferroalloy metals (as Mn, Ni, Cr, Mo, W, V, and Co), (d)
minor metals and related non-metals: Sb, As, Be, Bi, Cd, REE, Ta, Te, Ti, and Zr, (e)
fissionable elements: U and Th.
ii) Non-Metallic (or Industrial Rocks and Minerals): which include such industrial
minerals and materials like barite, gypsum, halite , graphite, asbestos, limestone,
sand, basalt, … etc.
iii) Gemstones: e.g. Diamonds, Rubies, Amethyst Sapphires, Zircons, garnets, .. etc.
iv) Energy resources (or Fossil Fuels) such as coal, oil, gas, geothermal energy, solar
energy, and nuclear energy.
v) Water
It should be pointed out that most if not all of the above mentioned resources are fairly common, and
indeed do occur in many crustal rock types. However, their concentrations (or average crustal
abundances) are so low that they are not easily extracted from these rocks . For an economic deposit to
form, these ―commodities‖ have to be concentrated by some natural method, which is why tend to treat
them separately from our regular ―petrology‖ classes. Concentration factors for some metals are also
given below.
Renewable and Non-renewable Resources
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 8
Renewable resources
Resource can be replenished over relatively short time spans
Examples include :
Plants
Animals for food
Trees for lumber
Energy from flowing water, sun, wind
Non-renewable resources
Significant deposits take millions of years to form; from a human perspective there are fixed quantities
It’s a one-time only deal.
Once exploited and used the resource is gone forever.
Examples:
Fuels (coal, oil, natural gas)
Metals (iron, copper, uranium, gold)
Some resources, such as groundwater, can be placed in either category depending on how they are used
Earth Resources can be …
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 9
Exhaustible or Nonrenewable Mineral Resources
Metallic: {Ferrous, Nonferrous (or Polymetallic), Precious}
Nonmetallic:
{Industrial, Gemstones}
Energy Resources
Radioactive Minerals
Fossil Fuels: (Coal, Oil and Natural Gas)
Alternate/futuristic energy resources.
Perpetual or Renewable
Direct solar energy.
Indirect effects related to
hydrological cycle (e.g.,
wind, oceans, tides, running
water etc).
Potentially Exhaustible/
Renewable
Fresh Air Fresh Water Fertile Soil Biodiversity
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 10 http://eps.berkeley.edu/courses/eps50/documents/lecture31.mineralresources.pdf
10
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Fig.2: Selected raw materials consumed in the U.S., 1900-95. For this graph, construction materials (crushed stone, sand and gravel) have been separated from the remainder of the industrial minerals to illustrate the upsurge in construction following the end of World War II
World production of non-fuel mineral commodities in 1999
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Table from Lottermoser, 2007.
Non-Metallic
minerals Metals
Finding a deposit
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The old fashioned way
of finding a mine was
your prospector with a
pick and shovel, a gold
pan, and a lot of luck.
Today, technologies used
include, but are not limited to,
exploration geology, geophysics, geochemistry, and satellite imagery.
Methods For Finding Mineral Deposits
• A. Photos and Satellite Images
• B. Airplanes fly with radiation equipment
and magnetometers
• C. Gravimeter (density)
• D. Drilling
• E. Electric Resistance Measurement
• F. Seismic Surveys
• G. Chemical analysis of water and plants
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Finding a deposit
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Geophysics
Geophysical exploration involves searching for favorable mineral deposits using the physical properties of rocks.
Geophysical investigations ground-penetrating radar studies or the use of seismic waves to show contrasting rock types.
The selected rock units of interest might then be mapped and sampled.
Geochemistry
Geochemists can determine the composition of what
lies below the Earth's surface by sampling soil. Soil at
the surface can carry a chemical signature of what lies
below, because of the movement of chemicals through
the rise and fall of the water table.
Positive geochemical results from surface sampling are
followed by a drilling program. Because of the great
expense, drilling is only carried out when the area is very
likely to contain substantial mineral deposits.
Drilling produces either rock fragments, or 'cores' of rock
for sampling to determine whether the mineral deposit
contains worthwhile concentrations of ore mineral
Geology
Geology is the study of the planet
Earth—the materials of which our planet
is made, the processes that act on these
materials, and the products formed.
Geologists use ground-mapping
techniques to identify features seen on
satellite images and aerial maps of large
tracts of the continent.
Remote sensing: Landsat and Satellite
Imagery
Ground-based surveys are expensive,
and one can often experience difficulty
in mapping large-scale structures.
However, large geological structures are
often readily visible on satellite imagery.
Nonrenewable Mineral Resources
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Mineral Deposits
Non-Renewable
Earth crust materials
It’s a one-time only deal.
Once exploited and used the resource is gone forever. Mineral resources include reserves = identified deposits from which
minerals can be extracted profitably now or in the future with technological advances.
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 17
Mineral Resources
Mineral Resources
Non-metallic mineral deposits (NM)
Industrial Minerals (IM)): Sulfur, Gypsum, Coal, Barite, Salt, Clay, Feldspar, Borax, Lime, Magnesia, Potash, Phosphates, Silica, Fluorite, Asbestos, Abrasives, Mica
Precious stones: Gem Minerals,
Construction minerals : Stone, Sand, Gravel, Limestone
Metallic mineral deposits or (Ore mineral deposits):
Ferrous: Iron and Steel, Cobalt, Nickel
Non-ferrous: Copper, Zinc, Tin, Lead, Aluminum, Titanium, Manganese, Magnesium, Mercury, Vanadium, Molybdenum, Tungsten, Silver, Gold, Platinum
Energy Resources
Fossil Fuels: Coal, Oil, Natural Gas
Uranium
Geothermal Energy
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 18
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Typical examples of natural Industrial Mineral Deposits : Clays
Silica sand
Talc
Limestone/chalk
Gypsum
Pumice
Potash
Carbonate Minerals
Evaporite Salts
Phosphate
Sulphur
made from: Mullite bauxite, kaolin
Aluminas bauxite
Silicon carbide quartz + coke
ppt calcium
carbonate lime & CO2
Spinel magnesite + alumina
Soda salt + limestone + coal +
ammonia
Fused minerals alumina, magnesia, spinel
Typical examples of synthetic IM:
What are Nonmetallic Deposits ?
Nonmetallic Mineral Resources
Use of the
word
“mineral” is
very broad
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Geology of Industrial Minerals Deposits
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Geology provides the framework in which mineral exploration and the integrated procedures of remote sensing, geophysics, and geochemistry are planned and interpreted.
Why are Non-Metallic Deposits so important?
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Nonmetallic Deposits in your kitchen
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 23
IM in
your
kitchen
Glass/glasses/ light bulbs silica sand, limestone, soda ash, borates,
feldspar, lithium
Ceramic tiles/mugs/ plates
….etc.
kaolin, feldspar, talc, wollastonite, borates,
alumina, zirconia
Paint TiO2, kaolin, mica, talc, wollastonite, GCC, silica
Plastic white goods
eg. fridge, washer
talc, GCC, kaolin, mica, wollastonite, flame
retardants (ATH, Mg(OH)2)
Wooden flooring treatment materials- borates, chromite
Drinking water treatment materials- lime, zeolites
Wine/beer diatomite, perlite filters
Salt salt
Sugar lime in processing
Detergents/soap borates, soda ash, phosphates
Surfaces marble, granite
Books kaolin, talc, GCC, lime, TiO2 in paper
Oven glass petalite, borates
Heating elements fused magnesia insulators
Wallboard/plaster gypsum, flame retardants
Metal pots/cutlery mineral fluxes & refractories in smelting
Why are IM so important?
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 24
Main consuming market mineral sectors
Abrasives Foundry
Absorbents Glass
Agricultural Metallurgy
Cement Paint
Ceramics Pigments
Chemicals Paper
Construction Plastics
Oil well drilling Refractories
Electronics Flame retardants
Filtration Welding
Why are IM so important?
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 25
Mineral to end use market
Bentonite Clay
pet owners auto engine producer oil producer
cat litter manufacturer drilling mud manufacturer foundry sand binder
Talc
cosmetics manufacturer
babies/beautiful people
plastics compounder
garden furniture/auto dash magazine publisher
papermaker
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 26
Why are IM so important?
Zeolites
foot odour control
retail
Emery
abrasive manufacturer
emery boards/sandpaper
Diatomite
filter manufacturer
wineries/breweries
Mineral to end use market
Silica Sand
Glassmaker
beer bottles
Abrasive manufacturer Ceramic manufacturer
tiles/sinks/toilets sand blasting buildings
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 27
Mine to market supply chain
Supply
sector
logistics
sector
consuming market sector
• centres of high population
• their economy - the driver
• directly influence demand for NM
Why are IM so important?
Why are IM so important?
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 28
DEMAND
SUPPLY SUPPLY exploration
mineral finance
plant engineering
mining
processing
LOGISTICS trading
port handling
mineral inspection
freight
warehousing/distribution
MARKET direct market mineral consumer
intermediate market mineral
consumer
end market mineral consumer
Mine to market supply chain
General characteristics of Nonmetallic Mineral Deposits
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Highest volume and tonnage
low value, but vital commodities
High total value
Prices are more stable NM are prerequisite raw materials for a wide range of industrial and domestic products
Recycling is not much of an issue
Price of the unit value is so low that transportation becomes a major issue
Rarely exported.
Feasibility study: Often need to find a market before looking for a nearby deposit
Depending on their uses, product purity and grain size may become very important factors in deciding the suitability and price of the commodity
NM support and add value to industrial sectors
Market demand drives NM supply
Some deposits are formed by more than one process
Rare Commodities:
• Boron, Garnet, Iodine, Lithium, Sodium carbonate,
Vermiculite, Wollastonite.
Classification of Industrial Minerals
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 30
End-use and genesis (Bates, 1960)
By unit price and bulk (Burnett, 1962)
Unit value, place value, representative value (Fisher,
1969)
Chemical and physical properties (Kline, 1970)
Geologic occurrence and end-use (Dunn, 1973)
Geology of origin (Harben and Bates, 1984)
Alphabetical (Harben and Bates, 1990; Carr, 1994)
Classification of industrial rocks and minerals
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1- Genetic classification
A- Igneous Rocks
Granite
Basalt and diabase
Pumice and pumicite
Perlite
B- Metamorphic Rocks
Slate
Marble
C- Sedimentary Rocks
Sand and gravel
Sandstone
Clay
Limestone and dolomite
Phosphate rock
Gypsum
Salt
Industrial minerals
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 32
A- Igneous Minerals
Nepheline syenite
Feldspar
Mica
Lithium minerals
Beryl
B- Vein and Replacement Minerals
Quartz crystal
Fluorspar
Barite
Magnesite
C- Metamorphic Minerals Graphite Asbestos Talc Vermiculite
D- Sedimentary Minerals and sulfur
Diamond
Diatomite
Potash minerals
Sodium minerals
Borate
Nitrates
Sulfur
Selected Industrial Mineral Deposits:
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 33
1) Abrasives: Garnet, Quartz, diamond, diatomite, pumice
Effect of carborundum
2) Aggregates: Coarse and fine aggregates
Fillers
Proximity to market
Optimum targets for exploitation.
3) Cement and concrete: Portland cement: Made by calcining a mixture of limestone (~ 75 – 80%)
and clay (20 – 25%). 5% Gypsum or anhydrite is added after calcinations.
MgO of limestone has to be low.
Alkalis have to be low if used in concrete to prevent aggregate – cement reactions
4) Building Stones and Rip-rap: Durability and hardness
Ease of quarrying
Color and aesthetic value
Impurities and other undesirables
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 34
5) Glass: 90% of all glass is of the soda-lime-silica type (quartz sand + limestone + sodium carbonate).
Glass sand has to be 95 – 99.8% SiO2.
Glass sand has to be well sorted, between 20 and 100 mesh, and must be free from refractory minerals.
Small amounts of Al2O3 help prevent devitrification
Other mineral products (borates, Se, As, CaF2) added to obtain certain characteristics.
6) Gypsum: Alabaster: ornamental stone
Plaster of Paris: heated form of gypsum used for casts, plasterboard, … etc.
Occurs as part of the evaporite succession
Sequence of formation of evaporites: Calcite dolomite gypsum halite sylvite Mg – salts.
Exported by a few countries.
7) Asbestos: Chrysotile and Crocidolite
Serpentinites and their veins
Cancer hazard and role of fiber glass
8) Clay minerals: Kaolinite: China clay (paper filler, porcelain and ceramics, cosmetics) and Ball clay (pottery and ceramics,
refractories, and insecticides).
Halloysite: Pottery and ceramics
Kaolinite + illite: bricks and tiles.
Bentonite (smectite): Oil well drilling fluids, suspending agents.
Selected Nonmetallic Deposits:
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 35
9) Fluorspar: Acid grade (97% CaF2): used in the manufacture of HF and cryolite
(flux).
Ceramic grade (80 – 96% CaF2): used for the manufacture of ceramics, enamels, glasses and glass fibers.
Metallurgical grade (> 60% CaF2): used in the iron and steel industry.
10) Graphite:
11) Olivine: Uses: Slag conditioner in iron and steel making; foundry sand; blast
cleaning agent; refractory bricks.
Extracted from large dunite bodies.
12) Perlite: Used primarily as an insulator with its high heat resistance and high
sound absorption.
Hydrated obsidian: restricted to areas of Tertiary and Quaternary volcanism.
Various grades resulting from differences in the degree of hydration.
13) Pyrophyllite and Sillimanite:
Selected Nonmetallic Deposits:
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 36
14) Phosphate Rocks:
Uses: 90% of all phosphates is used as fertilizer, 10% used for animal feedstuff, detergents, food and drink products, fire extinguishers, dental products, and surface treatment of metals.
Sources of the commodity: 76% from chemical sedimentary beds, 23% from carbonatites and other igneous rock complexes, and 1% from Guano.
Textures: oolitic, nodular, pelletal, or micritic, closely mixed with calcite, quartz, and clay minerals.
Examples: the Permian Phosphoria formation of Idaho and Montana; significant deposits in Morocco and Peru. Modern day examples: of the coast of Peru, and the SE Georgia embayment.
Origin: Upwelling of deep, cold seawater and its longshore flow across shallow, warm, well – lit,
continental shelf environments.
The cold water has the ability to dissolve more calcite (and apatite) than warm water.
Upwelling causes a decrease in the CO2 of the seawater, which in turn results in an increase in its pH.
The increase of pH (to values > 7) decreases the solubility of apatite. The higher T has the same effect, so phosphate is precipitated in the shelf environment probably in the form of cryptocrystalline fluorapatite known as ―collophane‖. The main source of this phosphate was the upwelled biomass.
The energetic environment reworks the precipitated phosphate to form pellets, oolites, …. etc. A significant amount of phosphate also forms during diagenesis by the replacement of carbonates.
Best location for deposition is embayments and irregularities of the shoreline, which allows for the development of eddies and ―Gyres‖.
Deposition of phosphorites seems to be tied to periods of transgressions (following the upwelling), which helps rework these deposits, and moves the phosphate grains towards the shore where they are trapped in those embayments.
Selected Nonmetallic Deposits:
Use of Phosphate
• Phosphates were once commonly used in laundry detergent in the form trisodium phosphate (TSP), but, because of algae boom-bust cycles tied to emission of phosphates into watersheds, phosphate detergent sale or usage is restricted in some areas.
• In agriculture, phosphate is one of the three primary plant nutrients, and it is a component of fertilizers. Rock phosphate is quarried from phosphate beds in sedimentary rocks. In former times, it was simply crushed and used as is, but the crude form is now used only in organic farming. Normally, it is chemically treated to make superphosphate, triple superphosphate, or ammonium phosphates, which have higher concentration of phosphate and are also more soluble, therefore more quickly usable by plants.
• Fertilizer grades have three numbers; the first is the available nitrogen, the second is the available phosphate (expressed on a P2O5 basis), and the third is the available potash (expressed on a K2O basis). Thus a 10-10-10 fertilizer would contain ten percent of each, with the remainder being filler.
• Surface runoff of phosphates from excessively-fertilized farmland can be a cause of phosphate pollution, leading to eutrophication (nutrient enrichment), algal bloom, and consequent oxygen deficit. This can lead to anoxia for fish and other aquatic organisms in the same manner as phosphate-based detergents.
• Phosphate compounds are occasionally added to the public drinking water supply to counter plumbosolvency.
• The food industry uses phosphates to perform several different functions. For example, in meat products, it solubilizes the protein. This improves its water-holding ability and increases its moistness and succulence. In baked products, such as cookies and crackers, phosphate compounds can act as part of the leavening system when it reacts with an alkalai, usually sodium bicarbonate (baking soda).
• Phosphate minerals are often used for control of rust and prevention of corrosion on ferrous materials, applied with electrochemical conversion coatings
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 37
Factors important in evaluating an Industrial Mineral deposits
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 38
Customer specifications
Distance to customer (transportation)
Ore grade--concentration of the commodity in the deposit
By-products
Commodity prices
Mineralogical form
Grain size and shape
Undesirable substances
Size and shape of deposit
Ore character
Cost of capital
Location
Environmental consequences/ reclamation/bonding
Land status
Taxation
Political factors
Building Stones and Rip-rap
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 39
Durability and hardness
Ease of quarrying
Color and aesthetic value
Impurities and other undesirables
Perhaps the most important geological deposits are those that we use for building purposes.
These come from all geological environments.
The most important economic factor for building materials is that the material has to be close to where it is going to be used, as the highest cost is in its transportation.
Building materials are by far the lowest cost geological materials and their value is usually in the order of only a few dollars per ton
Crushed rock (commonly referred to as Aggregate Stone: Natural aggregate (crushed stone, sand, and gravel) is the most commonly used building material, along with concrete which is derived from crushed limestone. Bricks are made from fine aggregate along with clay which acts as the binding material, and iron oxide minerals for colouration.
Aggregate is also used as a sub-surface lining on our roads. Plaster is derived from crushed and refined gypsum.
Dimension stones are much higher-value building material and are used as decorative facings on buildings. By far the most commonly used dimension stones are marbles.
Building materials
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 40
Palisandro marble quarry 45 km south-east of
Karibib, Namibia. Photo: I Graham © Australian
Museum
Hawkesbury sandstone 'Yellow Block' (17
cm x 7 cm). Bondi Quarry, Sydney, New
South Wales. Photo: S Humphreys ©
Australian Museum.
Granite (16 cm x 7 cm). Near Sodwalls Railway Station,
Bathurst District, New South Wales. Photo: S Humphreys ©
Australian Museum.
Marble (17.5 cm x 12.5 cm).
Angaston, South Australia. Photo: S
Humphreys © Australian Museum.
Gabbro slab 'Imperial Black'
(12 cm x 11 cm). Black Hill,
north-east of Adelaide, South
Australia. Photo: S
Humphreys © Australian
Museum.
Limestone / Calcıte • Limestone is a sedimentary rock composed largely of the mineral calcite
(calcium carbonate: CaCO3).
• Limestone often contains variable amounts of silica in the form of chert or
flint, as well as varying amounts of clay, silt and sand as disseminations,
nodules, or layers within the rock.
Uses of Limestone
• The manufacture of quicklime (calcium oxide) and slaked lime (calcium hydroxide);
• Cement and mortar;
• Pulverized limestone is used as a soil conditioner to neutralize acidic soil conditions;
• Crushed for use as aggregate—the solid base for many roads;
• Limestone is especially popular in architecture as building stone/ material;
• Geological formations of limestone are among the best petroleum reservoirs;
• As a reagent in desulfurizations;
• Glass making;
• Toothpaste;
• Added to bread as a source of calcium
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 41
Evaporite Deposits
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Evaporite deposits are formed by evaporation of lake water or seawater.
The layers of salts precipitate as a consequence of evaporation.
Salts that precipitate from lake water of suitable composition include sodium carbonate (Na2CO3), sodium sulfate
(Na2SO4), and borax (Na2B4O7.1OH2O).
Huge evaporite deposits of sodium carbonate were laid down in the Green River basin of Wyoming during the Eocene
Epoch.
Oil shales were also deposited in the basin.
Borax and other boron-containing minerals are mined from evaporite lake deposits in Death Valley and Searled and
Borax Lakes, all in California; and in Argentina, Bolivia, Turkey, and China.
Much more common and important than lake water evaporites are the marine evaporites formed by evaporation of
seawater.
The most important salts that precipitate from seawater are:
Gypsum (CaSO4.2H2O).
Halite (NaCl).
Carnallite (KCl.MgCl2.6H2O).
Low-grade metamorphism of marine evaporite deposits causes another important mineral, sylvite (KCl), to form from
carnallite.
Marine evaporite deposits are widespread.
In North America, for example, strata of marine evaporites underlie as much as 30 percent of the land area.
Marine evaporites produce:
Most of the salt that we use.
The gypsum used for plaster.
The potassium used in plants fertilizers.
Potash • Potash is the most important source of potassium in
fertilizers.
• Flotation is one of the major methods to upgrade the potash.
• Normally fatty acids are used as collectors for flotation. However, this type of collectors is not always suitable for the treatment of complex phosphate ores when calcite and dolomite are present.
• Calcite and dolomite tent to co-float with phosphate giving low concentrate grades.
• Potash can be separated from halite by reverse flotation.
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 43
Graphite
Graphite is one of the allotropes of carbon. Unlike diamond, graphite is an electrical conductor.
Graphite holds the distinction of being the most stable form of solid carbon ever discovered.
It may be considered the highest grade of coal, just above anthracite and alternatively called meta-anthracite, although it is not normally used as fuel because it is hard to ignite.
Classification of Graphite There are three principal types of natural graphite, each occurring in
different types of ore deposit: (1) Crystalline flake graphite (53%) occurs as isolated, flat, plate-like
particles with hexagonal edges if unbroken and when broken the edges can be irregular or angular (Madagascar-open pit, 410-950 $/t)
(2) Amorphous graphite occurs as fine particles (Mexico-Underground mines, 240-260 $/t)
(3) Lump graphite (also called vein graphite) occurs in fissure veins or fractures and appears as massive platy intergrowths of fibrous or acicular crystalline aggregates, and is probably hydrothermal in origin (Sri Lanka-Underground mines).
USE AREAS OF GRAPHITE MAJOR USE AREAS
REFRACTORIES
(High temperature applications-
Melting Point 3927°C)
Coarse flakes
Graphite crucibles
Carbon-magnesite/alumina bricks (95-99% C)
Monolitics (gunning and ramming mixtures)
Continuous casting ware (nozzles, troughs)
STEEL MAKING
Amorphous or fine flaked
Carbon rising in molten steel
Lubricating dies during hot metal extrution
EXPANDED GRAPHITE
Flakes
Made from flake graphite using chromic acid
sulphuric acids to produce foils
Can be used to insulate molten metal in
ladle, fuel cells and heat sinks for laptop
computer
MINOR USE AREAS
BRIKE LINING/SHOES FOR HEAVY
TRUCKS
FOUNDRY FACING and LUBRICANTS
PENCIL LEAD
Zn-C BATTERIES
ELECTRIC MOTOR BRUSHES
GRAPHITE(CARBON) FIBERS/NANOTUBES
Made from amourphous or fine flakes
Substitute for asbestos
Amourphous or fine flakes are used
High temp. dry lubricant
Powder graphite+clay
Powdered fine flaked graphite
Powder graphite
Reinforced/antistatic/conductive plastics/
concreates/rubbers
45
Diamonds
28 October 2013 Prof. Dr. H.Z. Harraz Presentation Nonmetallic Deposits 46
Most diamonds are found in unique ultramafic igneous rocks called
kimberlites.
Magma generated by partial melting of asthenosphere below 150
kilometres and then rises quickly to the surface, picking up diamonds
from solid lithospheric mantle.
Kimberlite Pipes and Diamonds