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    Wastewater treatment

    processes (I)

    ENV H 440/ENV H 541

    John Scott Meschke

    Office: Suite 2249,

    4225 Roosevelt

    Phone: 206-221-5470

    Email:

    [email protected]

    Gwy-Am Shin

    Office: Suite 2339,

    4225 Roosevelt

    Phone: 206-543-9026

    Email:

    [email protected]

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    Key points

    Purpose of the individual unit processes

    The typical operating conditions

    The outcome of the processes Microbial reduction of the processes

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    How much wastewater do we

    produce each day?

    Wastewater Characteristics

    Source Average Daily Flow

    Domestic sewage 60-120 gal/capita

    Shopping centers 60-120 gal/1000 ft2 total floorarea

    Hospitals 240-480 gal/bed

    Schools 18-36 gal/student

    Travel trailer parks

    Without individualhookups

    90 gal/site

    With individualhookups

    210 gal/site

    Campgrounds 60-150 gal/campsite

    Mobile home parks 265 gal/unit

    Motels 40-53 gal/bedHotels 60 gal/bed

    Industrial areas

    Light industrial area 3750 gal/acre

    Heavy industrial 5350 gal/acre

    Source: Droste, R.L., 1997. Theory and Practice ofWater and Wastewater Treatment

    These values are

    rough estimates only

    and vary greatly by

    locale.

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    Wastewater treatment systems

    Decentralized

    Septic tank

    Waste stabilization ponds Facultative lagoon

    Maturation lagoon

    Land treatment

    Constructed wetland

    Centralized

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    Sewer systems

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    Typical composition of untreated domestic wastewater

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    Microorganism concentrations in untreated wastewater

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    (Minimum) Goals of wastewater

    treatment plants

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    Conventional Community (Centralized) Sewage

    Treatment

    Pathogen Reductions Vary from:

    low (99.99+%)

    Secondary Treatment Using Activated Sludge Process

    Sludge drying bed ormechanical dewatering

    process

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    Typical Municipal Wastewater Treatment System

    Preliminary or PrePreliminary or Pre--

    TreatmentTreatmentPrimary

    Treatment

    Secondary

    TreatmentDisinfection

    Sludge Treatment& Disposal

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    Preliminary Wastewater Treatment System

    Preliminary or PrePreliminary or Pre--

    TreatmentTreatment

    Solids to Landfill

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    Preliminary Treatment Facilities

    Preliminary Treatment - Bar Racks

    Bar Racks: are used to remove large objects that

    could potentially damage downstreamtreatment/pumping facilities.

    Ref: Metcalf & Eddy, 1991

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    Preliminary Treatment - Grit chamber

    Grit chamber: used to remove small to medium sized,dense objects such as sand, broken glass, bone

    fragments, pebbles, etc.

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    Primary Wastewater Treatment

    Primary

    Treatment

    Primary

    Treatment

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    Primary sedimentation

    To remove settleable solids from wastewater

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    Primary Clarification

    PrimarySludge

    Primary

    Effluent

    Influent from Preliminary

    Treatment

    Section through a Circular Primary Clarifier

    Primary Treatment

    Scum: Oil, Grease,

    Floatable Solids

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    Primary sedimentation

    To remove settleable solids from wastewater

    Average flow: 800-1200 gpd/ft2

    Retention time: 1.5 - 2.0 hours (at maximum flow)

    50 - 70 % removal of suspended solids 25 - 35 % removal of BOD5 ~20 % removal of phosphate

    ~50 % removal of viruses, bacteria, and protozoa

    90 % removal of helminth ova

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    Secondary Wastewater Treatment

    Secondary

    Treatment

    Secondary

    Treatment

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    Secondary treatment processes

    To remove suspended solids, nitrogen,

    and phosphate

    90 % removal of SS and BOD

    5

    Various technologies

    Activated sludge process

    Tricking filter

    Stabilization ponds

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    Secondary Treatment Using Activated Sludge Process

    Secondary

    Treatment

    Secondary Treatment

    Sludge drying bed ormechanical dewatering

    process

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    Aerobic microbes utilities carbon and

    other nutrients to form a healthy

    activated sludge (AS) biomass

    (floc)

    The biomass floc is allowed to

    settle out in the next reactor;

    some of the AS is recycled

    Secondary Treatment

    Simplified Activated Sludge Description

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    General Microbial Growth

    Carbon Source: Dissolved organic matter

    Energy Source: Dissolved organic matter

    Terminal Electron Acceptor: Oxygen

    Nutrients: Nitrogen, Phosphorus, Trace

    Metals

    Microorganisms: Indigenous in

    wastewater, recycledfrom secondary clarifier

    Secondary Treatment

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    Activated Sludge Aeration Basins

    Empty basin, air

    diffusers on bottom

    Same basin,in operation

    Secondary Treatment

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    The Oxidation Ditch

    Ref: Reynolds & Richards,1996, Unit Operations and Processes inEnvironmental Engineering Secondary Treatment

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    The Oxidation Ditch

    Ref: Reynolds & Richards,1996, Unit Operations and Processes inEnvironmental Engineering Secondary Treatment

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    Circular Secondary Clarifier

    Secondary

    Effluent

    Influent from ActivatedSludge Aeration Basin

    or Trickling Filter

    Section through a Circular Secondary Clarifier

    Return (Secondary)

    Sludge Line

    Secondary Treatment

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    Activated sludge process

    To remove suspended solids, nitrogen, and phosphate

    Food to microorganism ratio (F:M ratio): 0.25 kg BOD5per kg MLSS (mixed liquor suspended solids) per day at10 oC or 0.4 kg BOD5 per kg MLSS per day at 20

    oC

    Residence time: 2 days for high F:M ratio, 10 days ormore for low F:M ratio

    Optimum nutrient ratio: BOD5:N:P =>100:5:1

    90 % removal of SS and BOD5 ~20 % removal of phosphate

    > 90 % removal of viruses and protozoa and 45 - 95 %removal of bacteria

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    Secondary Treatment Using Trickling Filter Process

    Secondary

    Treatment

    Secondary Treatment

    Trickling

    Filter

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    Trickling Filter

    http://www.rpi.edu/dept/chem-eng/Biotech-Environ/FUN DAMNT/streem/trickfil.jpg

    Primary effluent

    drips onto rock or

    man-made media

    Rotating arm to

    distribute water

    evenly over filter

    Rock-bed with slimy(biofilm) bacterial growth

    Primary effluent pumped in

    Treated waste to

    secondary clarifier

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    Trickling Filter

    http://www.eng.uc.edu/friendsalumni/research/labsresearch/biofilmreslab/Tricklingfilter_big.jpg

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    Tricking filter process

    To remove suspended solids, nitrogen, andphosphate

    Organic loading (BOD5 X flow/volume of filter):0.1 kg BOD

    5

    per m3 per day

    Hydraulic loading: 0.4 m3 per day per m3 of planarea

    90 % removal of SS and BOD5 ~20 % removal of phosphate

    Variable removal levels of viruses, 20-80 %removal of bacteria and > 90 % removal ofprotozoa

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    Stabilization Ponds

    The oldest wastewater treatment systems Requires a minimum of technology

    Relatively low in cost

    Popular in developing countries and smallcommunities in the US (90 % communities with

    population

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    Facultative Pond

    Ponds and Lagoons

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    Facultative ponds

    3 zones: upper photic (aerobic) zone, facultative (aerobicand anaerobic) zone and lower anaerobic zone. Upper aerobic zone: algae use CO2, sunlight and inorganic

    nutrients (photosynthesis) to produce oxygen and algal biomass.

    Facultative zone: bacteria and other heterotrophs convert organicmatter to carbon dioxide, inorganic nutrients, water and microbial

    biomass. Lower anaerobic zone: anaerobic bacteria degrade the biomass

    from upper zones

    Influence by many factors Sunlight

    Temperature pH

    Biological activities

    Characteristics of wastewater

    Ponds and Lagoons

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    Facultative ponds

    To remove suspended solids, nitrogen, phosphate, andpathogens

    Operating water depth: 1-2.5 meters

    (maximum) BOD loading: 2.2-5.6 g/m3 /day

    Retention time: 3-6 months

    >90 % SS and BOD removal (warm and sunny climates)

    Microbe removal may be quite variable dependingupon pond design, operating conditions and climate. 90-99% removal of indicator and pathogenic bacteria

    99 % removal of PV1

    99.9 reduction ofGiardia and Cryptosporidium

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    Aerated Lagoons

    http://www.lagoonsonline.com/marshill.htm

    Ponds and Lagoons

    Stabilization Lagoon

    Aerated Lagoons

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    Aerated lagoons

    Biological activity is provided by mainly

    aerobic bacteria

    Influence by many factors Aeration time

    Temperature

    pH

    Biological activity

    Characteristics of wastewater

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    Aerated lagoons

    To remove suspended solids, nitrogen, phosphate,and pathogens

    Operating water depth: 1-2 meters

    Retention time:

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    Wastewater Disinfection

    Disinfection

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    Typical Municipal Wastewater Treatment System

    Preliminary or PrePreliminary or Pre--

    TreatmentTreatmentPrimary

    Treatment

    Secondary

    TreatmentDisinfection

    Sludge Treatment& Disposal

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    Sludge processing

    Thickening

    Digestion

    Dewatering Disposal

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    Sludge thickening

    To reduce the volume of sludge to increase sludge solids at least 4 %

    Gravity thickening and mechanical thickening

    Gravity thickening Used for primary and tricking filter solids

    Without chemical flocculants loading rate: 30-60 kg/m2 per day

    Mechanical thickening Used for activated sludge solids

    With chemical flocculants

    dissolved air flotation, gravity belt thickeners, and centrifuge thickening

    loading rate: 10-20 kg/m2 per day (dissolved air flotation), 400-1000 L/m(gravity belt thickeners), 1500-2300 L/m (centrifuge thickening)

    The concentration of pathogens increased during this process

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    Gravity belt thickener

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    Regulatory requirement for

    disposal of sewage sludge

    Class B biosolids (agriculture land) < 2 million MPN/g of fecal coliforms

    Seven samples over 2-weeks period

    ~2 log removal Class A biosolids (home lawn and garden)

    < 1000 MPN/g of fecal coliforms

    < 3 MPN/4g ofSalmonella sp.

    < 1 PFU/4g of enteric viruses < 1/4g of Helminth ova

    ~ 5 log removal

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    Processes to significantly reduce pathogens

    (PSRP) for a Class B biosolids

    Aerobic digestion

    Anaerobic digestion

    Air drying

    Composting

    Lime stabilization

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    Digestion

    To stabilize organic matter, control orders,and destroy pathogens

    Aerobic digestion and anaerobic digestion

    Aerobic digestion

    Sludge is agitated with air/oxygen

    loading rate (maximum): 640 g/m2 per day

    Temperature and retention time: 68 oF for 40days or 58 oF for 60 days

    Solids and BOD reduction: 30-50 %

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    Anaerobic digestion

    Sludge is treated in the absence of air

    Operation conditions (optimum) Temperature: 85-99 oF (98 oF)

    pH: 6.7-7.4 (7.0-7.1)

    Alkalinity: 2000-3500 mg/L

    Solid loading: 0.02-0.05 lb/ft3/day

    Retention time: 30-90 days

    Treatment outcome

    Solid reduction: 50-70 % Significant reduction of most pathogens

    Gas production: methane and carbon dioxide

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    Anaerobic digester

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    Air drying, composting, and lime

    stabilization Air drying

    Sludge is dried on sand beds/(un)paved basins

    Retention time: minimum of 3 months

    Composting

    Various methods: in-vessel, static aerated file, and periodicallymixed windrows

    File temperature should be raised > 40 oC for 5 days

    For 4 hours during the 5 days, the file temperature should be >55 oC

    Lime stabilization

    Sufficient lime should be added to raise the pH 12 after 2 hourcontact

    4 log inactivation of enteric viruses, 2-7 log inactivation ofindicator bacteria, no inactivation of Acaris ova

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    Processes to further reduce pathogens

    (PFRP) for a Class A biosolids

    Heat drying Sludge is dried by contact with hot gases

    The temperature of gas is >80 oC

    Thermophilic aerobic digestion Sludge is agitated with air/oxygen

    132-149 oF for 4-20 hours

    Pasteurization

    158

    o

    F for 30 minutes Beta- or gamma ray irradiation Sludge is irradiated with either beta- or gamma ray

    > 1.0 Mrad at room temperature

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    Dewatering

    To concentrate sludge by removing water

    Pressure filtration, centrifugation, and screw

    press

    Pressure filtration (belt filter press and plate-and-frame filter)

    Usually with polymer flocculation

    Loading rate: 40-60 gpm/m (hydraulic) and 500-1000

    lb/m/h (solid)

    Feed solid: 1-6 %

    Cake solids: 15-30 %

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    Belt filter press

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    Disposal

    Land application

    Landfill

    Incineration Ocean dumping (no longer allowed in US)