lean manufacturing: the toyota way

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Basics of Six Sigma

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Page 1: Lean Manufacturing: The Toyota Way

Good Morning

The Toyota Way

Toyota Motors

• Largest Carmaker in the world (2014)

1937 2014

Lean Manufacturing

• Value Addition by Elimination• Customers First

Waste

• We throw it, But do we Know It?Anything that does not add value to the product for a customer, is a waste.

MURI

MURA

MUDA

Page 7: Lean Manufacturing: The Toyota Way

Page 8: Lean Manufacturing: The Toyota Way

SEIRIElimination

SEITONOrganization

SEISOCleaning

SEIKETSUOrder

SHITSUKESustain

PROACTIVE

Page 9: Lean Manufacturing: The Toyota Way

Continuous ImprovementKAIZEN : Continual

Improvement

KANBAN : Demand driven system

POKAYOKE : Mistake- Proofing

Page 10: Lean Manufacturing: The Toyota Way

REACTIVE

Gemba (Actual Place)

Genjitsu (Actual Object)

Gembitsu (Actual Facts)

Thank You

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