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LEAK TESTERTM

SPECIFICATIONS

Leak TesterTM

The MAHLE Dry Leak Tester employs a differential vacuum test method to do a quick leak check on vehicle fuel evaporative system for OBD-II compliance purpose. MAHLE Test Systems employs a statistical approach to quickly test a complete system or individual components for small leaks. The leak test is performed using vacuum or pressure, depending on the application. Convenient connections are available for both Capless and with-fuel cap systems.

With a typical leak test time of 25 seconds, The MAHLE Leak Tester’s robust design can support 100% high volume testing line rates.

Real-time upload of all vehicle test results to plant servers allow for quality monitoring. Graphical test results analysis is available through

ReportLogiq®, MAHLE’s reporting software. Fail limit is controlled by software, and results are reported to plant server for quality control.

Power users with enhanced access are provided capability to locally change the fail limit.

FUEL SYSTEM LEAK TESTER BENEFITS

Quickly test a “dry” fuel system (without fuel) by connecting to

any access point on the vehicle, including the fuel filler neck on

the tank.

Reduces false evaporative failure incidents at test stations.

Test through fuel tank cap fitting or any other convenient access

on the fuel system.

Production solution proven at 14 assembly plants.

COMPONENT LEAK TESTER FEATURES

Order of magnitude very small leaks can be quickly detected for

typical components.

Flexible fixture options enable simultaneous component testing

that does not impede line rate output.

FLUID FILL LEAK STATION TESTER

The MAHLE Leak Tester can be easily integrated with existing

fluid fill stations (brake fill, coolant, transmission, power steering,

engine oil, etc.) to expedite leak testing.

Power Supply 110 V / 220 VAC, 50-60Hz, Single phase

Operating Temperature 14° to 122°F (-10° to +50°C); Storage: -4° to 158°F (-20° to +70°C)

Humidity 5% to 95%, RH; non-condensing

Dimensions W x H x D 57.15cm x 181.61cm x 64.77cm

Weight 185 lbs (84 kg)

External Connectors 19-pin Amphenol connector, USB (2X), Ethernet, (wireless 802.11 b/g, serial (RS232), Swagelok® pneumatic quick-connect

Display 15” industrial LCD monitor

Operator I/O Inputs Touch screen Monitor w/ on screen buttons, Virtual touch keyboard, mouse, USB inputs for scanner; keyboard and/or mouse; Outputs: LCD Monitor, Stack lights (test in progress/pass/fail), Printer (optional)

testing.solutions@mahle.com

www.mahle-aftermarket.com

www.mpulse.mahle.com

MAHLE AFTERMARKET INC.

23030 MAHLE Drive

MI 48335, Farmington Hills

USA

Tel. +1 800 223 9152

MAHLE AFTERMARKET GmbH

Schorndorfer Str. 96

73614 Schorndorf

Germany

Tel. +49 7181 7952-0

Fax +49 7181 7952-24550

MAHLE AFTERMARKET

ITALY S.P.A.

via Quasimodo, 4/A

43126 Parma

Italy

Tel. +39 0521 954411

Fax +39 0521 954490

EN 841090170200 | 05/2019 | MAHLE Aftermarket Italy SPA reserves the right to modify, without notice, and at any time, the characteristics described in this document.