leadership that creates value - shin-etsu chemical · 2019-04-18 · leadership that creates value...

4
Leadership That Creates Value scheduled for completion in the second half of 2010. This will bring Shintech’s total annual PVC produc- tion capacity to 2.6 million tons. Until recently, Shintech has purchased most of its vinyl chloride monomer, which is a raw material needed to make PVC, from the Dow Chemical Company, its excellent, long-standing and reliable partner. Shintech will continue to purchase raw material from Dow Chemical while strengthening its competitiveness by establishing an integrated system that enables in-house vinyl chloride monomer production whenever necessary. As the world’s largest PVC manufacturer, Shintech of the United States, the core of the PVC business of the Shin-Etsu Group, responds to market trends by establishing integrated production from raw materials. Since beginning operations in 1974, Shintech has expanded its production facilities a number of times. It now has more than 20 times its initial production capacity. In 2008, operation of the first phase began at the No. 1 plant at Plaquemine, Louisiana, an integrated PVC manufacturing facility handling all processes from raw materials. Second-phase expansion of this facility is Production Expansion through Integrated Facilities Worldwide PVC Production Capacity of the Shin-Etsu Group 0 1974 1980 1985 1990 1995 2000 2005 4.0 3.0 6.0 5.0 2.0 1.0 (Million tons) 2010 UNITED STATES 1 PORTUGAL 3 NETHERLANDS 2 JAPAN 4 1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant) Notes: 3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.)) 2. NETHERLANDS (Shin-Etsu PVC B.V.) 4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant) 2008 Plaquemine Plant in Louisiana, U.S.A. begins operations 1999 1974 Shintech Inc. enters the U.S. PVC market UNITED STATES UNITED STATES NETHERLANDS Shin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V. 2008 Plaquemine Plant in Louisiana, U.S.A. begins operations UNITED STATES 1999 NETHERLANDS Shin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V. S 0 0 1 S PV Addis Plant in Louisiana Freeport Plant in Texas At the end of 2010, the Shin-Etsu Group’s annual PVC production capacity will be 3.8 million tons, the largest in the world. 6

Upload: others

Post on 28-May-2020

7 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Leadership That Creates Value - Shin-Etsu Chemical · 2019-04-18 · Leadership That Creates Value 8. Pattern formation Assembly Plastic molding Device Oxidation, diffusion, thin

At one plant we are able to perform all production processes, from the mining of salt from underground salt domes and its purification to electrolysis and the production of vinyl chloride monomer and PVC.

Leadership That Creates Value

Sales to customers

Sales to customers

Ethane

Ethylene

Natural gas

Vinyl chloridemonomers

Ethylene dichloride

PVCpolymerRock salt Brine Electrolysis

Chlorine(Chloro-alkali)

Caustic soda

Integrated Production System from Rock Salt to PVC Resins

Plaquemine Plant in Louisiana

Addis Plant in LouisianaFreeport Plant in Texas

scheduled for completion in the second half of 2010.

This will bring Shintech’s total annual PVC produc-

tion capacity to 2.6 million tons.

Until recently, Shintech has purchased most of its

vinyl chloride monomer, which is a raw material

needed to make PVC, from the Dow Chemical

Company, its excellent, long-standing and reliable

partner. Shintech will continue to purchase raw

material from Dow Chemical while strengthening its

competitiveness by establishing an integrated system

that enables in-house vinyl chloride monomer

production whenever necessary.

As the world’s largest PVC manufacturer, Shintech

of the United States, the core of the PVC business of

the Shin-Etsu Group, responds to market trends by

establishing integrated production from raw materials.

Since beginning operations in 1974, Shintech has

expanded its production facilities a number of times. It

now has more than 20 times its initial production

capacity.

In 2008, operation of the first phase began at the No. 1

plant at Plaquemine, Louisiana, an integrated PVC

manufacturing facility handling all processes from raw

materials. Second-phase expansion of this facility is

Shintech began construction of the

No. 2 plant on a site adjacent to the No. 1

plant in Plaquemine, Louisiana.

Scheduled for completion in 2011, the

No. 2 plant will produce vinyl chloride

monomer, a raw material for PVC. Total

construction costs for the new facility,

expected to be around ¥100 billion, will

be internally funded. The No. 2 plant will

further enhance Shintech’s integrated

PVC production system from raw

materials by doubling total output at

Plaquemine with additional annual

production capacity of 800,000 tons of

vinyl chloride monomer and 530,000

tons of caustic soda.

Production Expansion through Integrated Facilities Shintech Invests ¥100 Billion to Expand Production Capacity of PVC Raw Materials

Worldwide PVC Production Capacity of the Shin-Etsu Group

0

1974 1980 1985 1990 1995 2000 2005

4.0

3.0

6.0

5.0

2.0

1.0

(Million tons)

2010

UNITED STATES 1

PORTUGAL 3NETHERLANDS 2

JAPAN 4

1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:

3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)

4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)

2008

Plaquemine Plant in Louisiana, U.S.A. begins operations

1999

1974

Shintech Inc. enters the U.S. PVC market

UNITED STATES

UNITED STATES

NETHERLANDS

Shin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.

2008

Plaquemine Plant in Louisiana,U.S.A. begins operations

UNITED STATES

1999 NETHERLANDS

Shin-Etsu acquires a PVC business in the Netherlands andestablishes Shin-Etsu PVC B.V.

S

0

0

1

SPV

Addis Plant in Louisiana

Freeport Plant in Texas

01974 1980 1985 1990 1995 2000 2005

4.0

3.0

6.0

5.0

2.0

1.0

(Million tons)

2010

UNITED STATES 1

PORTUGAL 3NETHERLANDS 2

JAPAN 4

1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:

3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)

4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)

2008Plaquemine Plant in Louisiana, U.S.A. begins operations

1999

1974Shintech Inc. enters the U.S. PVC market

UNITED STATES

UNITED STATES

NETHERLANDSShin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.

2008Plaquemine Plant in Louisiana,U.S.A. begins operations

UNITED STATES

1999 NETHERLANDSShin-Etsu acquires a PVC business in the Netherlandsand establishes Shin-Etsu PVC B.V.

S

0

0

0

1SPV

Addis Plant in LouisianaFreeport Plant in Texas

At the end of 2010, the Shin-Etsu Group’s annual PVC production capacity will be 3.8 million tons, the largest in the world.

6

Page 2: Leadership That Creates Value - Shin-Etsu Chemical · 2019-04-18 · Leadership That Creates Value 8. Pattern formation Assembly Plastic molding Device Oxidation, diffusion, thin

At one plant we are able to perform all production processes, from the mining of salt from underground salt domes and its purification to electrolysis and the production of vinyl chloride monomer and PVC.

Leadership That Creates Value

Sales to customers

Sales to customers

Ethane

Ethylene

Natural gas

Vinyl chloridemonomers

Ethylene dichloride

PVCpolymerRock salt Brine Electrolysis

Chlorine(Chloro-alkali)

Caustic soda

Integrated Production System from Rock Salt to PVC Resins

Plaquemine Plant in Louisiana

Addis Plant in LouisianaFreeport Plant in Texas

scheduled for completion in the second half of 2010.

This will bring Shintech’s total annual PVC produc-

tion capacity to 2.6 million tons.

Until recently, Shintech has purchased most of its

vinyl chloride monomer, which is a raw material

needed to make PVC, from the Dow Chemical

Company, its excellent, long-standing and reliable

partner. Shintech will continue to purchase raw

material from Dow Chemical while strengthening its

competitiveness by establishing an integrated system

that enables in-house vinyl chloride monomer

production whenever necessary.

As the world’s largest PVC manufacturer, Shintech

of the United States, the core of the PVC business of

the Shin-Etsu Group, responds to market trends by

establishing integrated production from raw materials.

Since beginning operations in 1974, Shintech has

expanded its production facilities a number of times. It

now has more than 20 times its initial production

capacity.

In 2008, operation of the first phase began at the No. 1

plant at Plaquemine, Louisiana, an integrated PVC

manufacturing facility handling all processes from raw

materials. Second-phase expansion of this facility is

Shintech began construction of the

No. 2 plant on a site adjacent to the No. 1

plant in Plaquemine, Louisiana.

Scheduled for completion in 2011, the

No. 2 plant will produce vinyl chloride

monomer, a raw material for PVC. Total

construction costs for the new facility,

expected to be around ¥100 billion, will

be internally funded. The No. 2 plant will

further enhance Shintech’s integrated

PVC production system from raw

materials by doubling total output at

Plaquemine with additional annual

production capacity of 800,000 tons of

vinyl chloride monomer and 530,000

tons of caustic soda.

Production Expansion through Integrated Facilities Shintech Invests ¥100 Billion to Expand Production Capacity of PVC Raw Materials

Worldwide PVC Production Capacity of the Shin-Etsu Group

0

1974 1980 1985 1990 1995 2000 2005

4.0

3.0

6.0

5.0

2.0

1.0

(Million tons)

2010

UNITED STATES 1

PORTUGAL 3NETHERLANDS 2

JAPAN 4

1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:

3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)

4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)

2008

Plaquemine Plant in Louisiana, U.S.A. begins operations

1999

1974

Shintech Inc. enters the U.S. PVC market

UNITED STATES

UNITED STATES

NETHERLANDS

Shin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.

2008

Plaquemine Plant in Louisiana,U.S.A. begins operations

UNITED STATES

1999 NETHERLANDS

Shin-Etsu acquires a PVC business in the Netherlands andestablishes Shin-Etsu PVC B.V.

S

0

0

1

SPV

Addis Plant in Louisiana

Freeport Plant in Texas

01974 1980 1985 1990 1995 2000 2005

4.0

3.0

6.0

5.0

2.0

1.0

(Million tons)

2010

UNITED STATES 1

PORTUGAL 3NETHERLANDS 2

JAPAN 4

1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:

3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)

4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)

2008Plaquemine Plant in Louisiana, U.S.A. begins operations

1999

1974Shintech Inc. enters the U.S. PVC market

UNITED STATES

UNITED STATES

NETHERLANDSShin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.

2008Plaquemine Plant in Louisiana,U.S.A. begins operations

UNITED STATES

1999 NETHERLANDSShin-Etsu acquires a PVC business in the Netherlandsand establishes Shin-Etsu PVC B.V.

S

0

0

0

1SPV

Addis Plant in LouisianaFreeport Plant in Texas

At the end of 2010, the Shin-Etsu Group’s annual PVC production capacity will be 3.8 million tons, the largest in the world.

7

Page 3: Leadership That Creates Value - Shin-Etsu Chemical · 2019-04-18 · Leadership That Creates Value 8. Pattern formation Assembly Plastic molding Device Oxidation, diffusion, thin

Assembly DevicePlastic moldingPattern formation

Oxidation, diffusion, thin film formation

Silica Silicon metal

Polycrystal Single crystal growth

Silicon wafer Epitaxial wafer

DicingWafer containers

Epoxy Molding Compounds

Wafer Containers

Quartz Glass for Semiconductor Production ProcessesSilicon Carbide Products

Silicone-based Thermal Interface Materials

Pellicles

Shin-Etsu suppl ies high-quality pellicles for ArF and KrF excimer laser lithography. These products have high l ight-resistance and good transmission uni formity. In addi t ion, Shin-Etsu has succeeded in the development of super large-size pel l icles for the production of liquid crystal display (LCD) panels.

Silicon carbide products of Shinano Electric Refining Co., Ltd. greatly contribute to improving precise processing of silicon wafers as sawing materials and abrasives.

Group company Shin-Etsu Polymer Co., Ltd. has an excel lent track record in f ront opening shipping boxes (FOSB) and front opening unified boxes (FOUP).

Wafers are fixed in a boat (right) and placed in a furnace tube made of quartz glass (left) for oxidation, diffusion and CVO processes. The Shin-Etsu Group’s quartz glass products meet the customer’s needs of high-temperature processes.

Shin-Etsu’s epoxy molding compounds provide excellent reliability and moldability due to the utilization of Shin-Etsu’s own silicone low-stress technology, special filler technology and unique flame retardation technology, or “green compound technique.”

Shin-Etsu offers various silicone-based thermal interface materials as thermally conductive materials to fill gaps between heat-generating units like CPUs and heat sinks.

Photomask blanks are photomask materials used for etching circuit patterns on silicon wafers. In fiscal 2010, Shin-Etsu began commercial production of cutting-edge photomask blanks, which are indispensable to the miniaturization of semiconductors.

Shin-Etsu developed the first photoresist for use with the short wavelength excimer laser in 1996, and has become the leading manufacturer in this field. Sales have also begun for trilayer materials used in post-45nm generation miniaturization processes.

Photoresists

Photomask BlanksSimcoa Operations Pty. Ltd. of Australia has a long-standing silica mining concession and produces silicon metal, a main raw material for semiconductor silicon, silicone and synthetic quartz. It provides key support to Shin-Etsu by ensuring stable, long-term supply of high-quality silicon metal.

Silica and Silicon Metal

Silica Silicon Metal

Shin-Etsu was first in the world to mass produce 300mm silicon wafers in 2001. Shin-Etsu Handotai Co., Ltd. established defect-free technology for single crystals and high-flatness processing technology for silicon wafers, gaining strong customer trust for its commercial production capabilities and quality technologies.

300mm Silicon Wafers

Various products developed by Shin-Etsu are indispensable to semiconductor materials and their production processes.

The Shin-Etsu Group is a global leader in developing sophisticated technologies for the semiconductor industry. Throughout the semiconductor production process, Shin-Etsu technologies support greater integration and production efficiency.

Shin-Etsu’s Contributions to Semiconductor Production

Leadership That Creates ValueLeadership That Creates Value

8

Page 4: Leadership That Creates Value - Shin-Etsu Chemical · 2019-04-18 · Leadership That Creates Value 8. Pattern formation Assembly Plastic molding Device Oxidation, diffusion, thin

Assembly DevicePlastic moldingPattern formation

Oxidation, diffusion, thin film formation

Silica Silicon metal

Polycrystal Single crystal growth

Silicon wafer Epitaxial wafer

DicingWafer containers

Epoxy Molding Compounds

Wafer Containers

Quartz Glass for Semiconductor Production ProcessesSilicon Carbide Products

Silicone-based Thermal Interface Materials

Pellicles

Shin-Etsu suppl ies high-quality pellicles for ArF and KrF excimer laser lithography. These products have high l ight-resistance and good transmission uni formity. In addi t ion, Shin-Etsu has succeeded in the development of super large-size pel l icles for the production of liquid crystal display (LCD) panels.

Silicon carbide products of Shinano Electric Refining Co., Ltd. greatly contribute to improving precise processing of silicon wafers as sawing materials and abrasives.

Group company Shin-Etsu Polymer Co., Ltd. has an excel lent track record in f ront opening shipping boxes (FOSB) and front opening unified boxes (FOUP).

Wafers are fixed in a boat (right) and placed in a furnace tube made of quartz glass (left) for oxidation, diffusion and CVO processes. The Shin-Etsu Group’s quartz glass products meet the customer’s needs of high-temperature processes.

Shin-Etsu’s epoxy molding compounds provide excellent reliability and moldability due to the utilization of Shin-Etsu’s own silicone low-stress technology, special filler technology and unique flame retardation technology, or “green compound technique.”

Shin-Etsu offers various silicone-based thermal interface materials as thermally conductive materials to fill gaps between heat-generating units like CPUs and heat sinks.

Photomask blanks are photomask materials used for etching circuit patterns on silicon wafers. In fiscal 2010, Shin-Etsu began commercial production of cutting-edge photomask blanks, which are indispensable to the miniaturization of semiconductors.

Shin-Etsu developed the first photoresist for use with the short wavelength excimer laser in 1996, and has become the leading manufacturer in this field. Sales have also begun for trilayer materials used in post-45nm generation miniaturization processes.

Photoresists

Photomask BlanksSimcoa Operations Pty. Ltd. of Australia has a long-standing silica mining concession and produces silicon metal, a main raw material for semiconductor silicon, silicone and synthetic quartz. It provides key support to Shin-Etsu by ensuring stable, long-term supply of high-quality silicon metal.

Silica and Silicon Metal

Silica Silicon Metal

Shin-Etsu was first in the world to mass produce 300mm silicon wafers in 2001. Shin-Etsu Handotai Co., Ltd. established defect-free technology for single crystals and high-flatness processing technology for silicon wafers, gaining strong customer trust for its commercial production capabilities and quality technologies.

300mm Silicon Wafers

Various products developed by Shin-Etsu are indispensable to semiconductor materials and their production processes.

The Shin-Etsu Group is a global leader in developing sophisticated technologies for the semiconductor industry. Throughout the semiconductor production process, Shin-Etsu technologies support greater integration and production efficiency.

Shin-Etsu’s Contributions to Semiconductor Production

Leadership That Creates ValueLeadership That Creates Value

9