leadership that creates value - shin-etsu chemical · 2019-04-18 · leadership that creates value...
TRANSCRIPT
At one plant we are able to perform all production processes, from the mining of salt from underground salt domes and its purification to electrolysis and the production of vinyl chloride monomer and PVC.
Leadership That Creates Value
Sales to customers
Sales to customers
Ethane
Ethylene
Natural gas
Vinyl chloridemonomers
Ethylene dichloride
PVCpolymerRock salt Brine Electrolysis
Chlorine(Chloro-alkali)
Caustic soda
Integrated Production System from Rock Salt to PVC Resins
Plaquemine Plant in Louisiana
Addis Plant in LouisianaFreeport Plant in Texas
scheduled for completion in the second half of 2010.
This will bring Shintech’s total annual PVC produc-
tion capacity to 2.6 million tons.
Until recently, Shintech has purchased most of its
vinyl chloride monomer, which is a raw material
needed to make PVC, from the Dow Chemical
Company, its excellent, long-standing and reliable
partner. Shintech will continue to purchase raw
material from Dow Chemical while strengthening its
competitiveness by establishing an integrated system
that enables in-house vinyl chloride monomer
production whenever necessary.
As the world’s largest PVC manufacturer, Shintech
of the United States, the core of the PVC business of
the Shin-Etsu Group, responds to market trends by
establishing integrated production from raw materials.
Since beginning operations in 1974, Shintech has
expanded its production facilities a number of times. It
now has more than 20 times its initial production
capacity.
In 2008, operation of the first phase began at the No. 1
plant at Plaquemine, Louisiana, an integrated PVC
manufacturing facility handling all processes from raw
materials. Second-phase expansion of this facility is
Shintech began construction of the
No. 2 plant on a site adjacent to the No. 1
plant in Plaquemine, Louisiana.
Scheduled for completion in 2011, the
No. 2 plant will produce vinyl chloride
monomer, a raw material for PVC. Total
construction costs for the new facility,
expected to be around ¥100 billion, will
be internally funded. The No. 2 plant will
further enhance Shintech’s integrated
PVC production system from raw
materials by doubling total output at
Plaquemine with additional annual
production capacity of 800,000 tons of
vinyl chloride monomer and 530,000
tons of caustic soda.
Production Expansion through Integrated Facilities Shintech Invests ¥100 Billion to Expand Production Capacity of PVC Raw Materials
Worldwide PVC Production Capacity of the Shin-Etsu Group
0
1974 1980 1985 1990 1995 2000 2005
4.0
3.0
6.0
5.0
2.0
1.0
(Million tons)
2010
UNITED STATES 1
PORTUGAL 3NETHERLANDS 2
JAPAN 4
1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:
3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)
4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)
2008
Plaquemine Plant in Louisiana, U.S.A. begins operations
1999
1974
Shintech Inc. enters the U.S. PVC market
UNITED STATES
UNITED STATES
NETHERLANDS
Shin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.
2008
Plaquemine Plant in Louisiana,U.S.A. begins operations
UNITED STATES
1999 NETHERLANDS
Shin-Etsu acquires a PVC business in the Netherlands andestablishes Shin-Etsu PVC B.V.
S
0
0
1
SPV
Addis Plant in Louisiana
Freeport Plant in Texas
01974 1980 1985 1990 1995 2000 2005
4.0
3.0
6.0
5.0
2.0
1.0
(Million tons)
2010
UNITED STATES 1
PORTUGAL 3NETHERLANDS 2
JAPAN 4
1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:
3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)
4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)
2008Plaquemine Plant in Louisiana, U.S.A. begins operations
1999
1974Shintech Inc. enters the U.S. PVC market
UNITED STATES
UNITED STATES
NETHERLANDSShin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.
2008Plaquemine Plant in Louisiana,U.S.A. begins operations
UNITED STATES
1999 NETHERLANDSShin-Etsu acquires a PVC business in the Netherlandsand establishes Shin-Etsu PVC B.V.
S
0
0
0
1SPV
Addis Plant in LouisianaFreeport Plant in Texas
At the end of 2010, the Shin-Etsu Group’s annual PVC production capacity will be 3.8 million tons, the largest in the world.
6
At one plant we are able to perform all production processes, from the mining of salt from underground salt domes and its purification to electrolysis and the production of vinyl chloride monomer and PVC.
Leadership That Creates Value
Sales to customers
Sales to customers
Ethane
Ethylene
Natural gas
Vinyl chloridemonomers
Ethylene dichloride
PVCpolymerRock salt Brine Electrolysis
Chlorine(Chloro-alkali)
Caustic soda
Integrated Production System from Rock Salt to PVC Resins
Plaquemine Plant in Louisiana
Addis Plant in LouisianaFreeport Plant in Texas
scheduled for completion in the second half of 2010.
This will bring Shintech’s total annual PVC produc-
tion capacity to 2.6 million tons.
Until recently, Shintech has purchased most of its
vinyl chloride monomer, which is a raw material
needed to make PVC, from the Dow Chemical
Company, its excellent, long-standing and reliable
partner. Shintech will continue to purchase raw
material from Dow Chemical while strengthening its
competitiveness by establishing an integrated system
that enables in-house vinyl chloride monomer
production whenever necessary.
As the world’s largest PVC manufacturer, Shintech
of the United States, the core of the PVC business of
the Shin-Etsu Group, responds to market trends by
establishing integrated production from raw materials.
Since beginning operations in 1974, Shintech has
expanded its production facilities a number of times. It
now has more than 20 times its initial production
capacity.
In 2008, operation of the first phase began at the No. 1
plant at Plaquemine, Louisiana, an integrated PVC
manufacturing facility handling all processes from raw
materials. Second-phase expansion of this facility is
Shintech began construction of the
No. 2 plant on a site adjacent to the No. 1
plant in Plaquemine, Louisiana.
Scheduled for completion in 2011, the
No. 2 plant will produce vinyl chloride
monomer, a raw material for PVC. Total
construction costs for the new facility,
expected to be around ¥100 billion, will
be internally funded. The No. 2 plant will
further enhance Shintech’s integrated
PVC production system from raw
materials by doubling total output at
Plaquemine with additional annual
production capacity of 800,000 tons of
vinyl chloride monomer and 530,000
tons of caustic soda.
Production Expansion through Integrated Facilities Shintech Invests ¥100 Billion to Expand Production Capacity of PVC Raw Materials
Worldwide PVC Production Capacity of the Shin-Etsu Group
0
1974 1980 1985 1990 1995 2000 2005
4.0
3.0
6.0
5.0
2.0
1.0
(Million tons)
2010
UNITED STATES 1
PORTUGAL 3NETHERLANDS 2
JAPAN 4
1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:
3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)
4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)
2008
Plaquemine Plant in Louisiana, U.S.A. begins operations
1999
1974
Shintech Inc. enters the U.S. PVC market
UNITED STATES
UNITED STATES
NETHERLANDS
Shin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.
2008
Plaquemine Plant in Louisiana,U.S.A. begins operations
UNITED STATES
1999 NETHERLANDS
Shin-Etsu acquires a PVC business in the Netherlands andestablishes Shin-Etsu PVC B.V.
S
0
0
1
SPV
Addis Plant in Louisiana
Freeport Plant in Texas
01974 1980 1985 1990 1995 2000 2005
4.0
3.0
6.0
5.0
2.0
1.0
(Million tons)
2010
UNITED STATES 1
PORTUGAL 3NETHERLANDS 2
JAPAN 4
1. UNITED STATES (Shintech Incorporated — Freeport Plant, Addis Plant, Plaquemine Plant)Notes:
3. PORTUGAL (CIRES, S.A. (Companhia Industrial De Resinas Sinteticas, S.A.))2. NETHERLANDS (Shin-Etsu PVC B.V.)
4. JAPAN (Shin-Etsu Chemical Co., Ltd. — Kashima Plant)
2008Plaquemine Plant in Louisiana, U.S.A. begins operations
1999
1974Shintech Inc. enters the U.S. PVC market
UNITED STATES
UNITED STATES
NETHERLANDSShin-Etsu acquires a PVC business in the Netherlands and establishes Shin-Etsu PVC B.V.
2008Plaquemine Plant in Louisiana,U.S.A. begins operations
UNITED STATES
1999 NETHERLANDSShin-Etsu acquires a PVC business in the Netherlandsand establishes Shin-Etsu PVC B.V.
S
0
0
0
1SPV
Addis Plant in LouisianaFreeport Plant in Texas
At the end of 2010, the Shin-Etsu Group’s annual PVC production capacity will be 3.8 million tons, the largest in the world.
7
Assembly DevicePlastic moldingPattern formation
Oxidation, diffusion, thin film formation
Silica Silicon metal
Polycrystal Single crystal growth
Silicon wafer Epitaxial wafer
DicingWafer containers
Epoxy Molding Compounds
Wafer Containers
Quartz Glass for Semiconductor Production ProcessesSilicon Carbide Products
Silicone-based Thermal Interface Materials
Pellicles
Shin-Etsu suppl ies high-quality pellicles for ArF and KrF excimer laser lithography. These products have high l ight-resistance and good transmission uni formity. In addi t ion, Shin-Etsu has succeeded in the development of super large-size pel l icles for the production of liquid crystal display (LCD) panels.
Silicon carbide products of Shinano Electric Refining Co., Ltd. greatly contribute to improving precise processing of silicon wafers as sawing materials and abrasives.
Group company Shin-Etsu Polymer Co., Ltd. has an excel lent track record in f ront opening shipping boxes (FOSB) and front opening unified boxes (FOUP).
Wafers are fixed in a boat (right) and placed in a furnace tube made of quartz glass (left) for oxidation, diffusion and CVO processes. The Shin-Etsu Group’s quartz glass products meet the customer’s needs of high-temperature processes.
Shin-Etsu’s epoxy molding compounds provide excellent reliability and moldability due to the utilization of Shin-Etsu’s own silicone low-stress technology, special filler technology and unique flame retardation technology, or “green compound technique.”
Shin-Etsu offers various silicone-based thermal interface materials as thermally conductive materials to fill gaps between heat-generating units like CPUs and heat sinks.
Photomask blanks are photomask materials used for etching circuit patterns on silicon wafers. In fiscal 2010, Shin-Etsu began commercial production of cutting-edge photomask blanks, which are indispensable to the miniaturization of semiconductors.
Shin-Etsu developed the first photoresist for use with the short wavelength excimer laser in 1996, and has become the leading manufacturer in this field. Sales have also begun for trilayer materials used in post-45nm generation miniaturization processes.
Photoresists
Photomask BlanksSimcoa Operations Pty. Ltd. of Australia has a long-standing silica mining concession and produces silicon metal, a main raw material for semiconductor silicon, silicone and synthetic quartz. It provides key support to Shin-Etsu by ensuring stable, long-term supply of high-quality silicon metal.
Silica and Silicon Metal
Silica Silicon Metal
Shin-Etsu was first in the world to mass produce 300mm silicon wafers in 2001. Shin-Etsu Handotai Co., Ltd. established defect-free technology for single crystals and high-flatness processing technology for silicon wafers, gaining strong customer trust for its commercial production capabilities and quality technologies.
300mm Silicon Wafers
Various products developed by Shin-Etsu are indispensable to semiconductor materials and their production processes.
The Shin-Etsu Group is a global leader in developing sophisticated technologies for the semiconductor industry. Throughout the semiconductor production process, Shin-Etsu technologies support greater integration and production efficiency.
Shin-Etsu’s Contributions to Semiconductor Production
Leadership That Creates ValueLeadership That Creates Value
8
Assembly DevicePlastic moldingPattern formation
Oxidation, diffusion, thin film formation
Silica Silicon metal
Polycrystal Single crystal growth
Silicon wafer Epitaxial wafer
DicingWafer containers
Epoxy Molding Compounds
Wafer Containers
Quartz Glass for Semiconductor Production ProcessesSilicon Carbide Products
Silicone-based Thermal Interface Materials
Pellicles
Shin-Etsu suppl ies high-quality pellicles for ArF and KrF excimer laser lithography. These products have high l ight-resistance and good transmission uni formity. In addi t ion, Shin-Etsu has succeeded in the development of super large-size pel l icles for the production of liquid crystal display (LCD) panels.
Silicon carbide products of Shinano Electric Refining Co., Ltd. greatly contribute to improving precise processing of silicon wafers as sawing materials and abrasives.
Group company Shin-Etsu Polymer Co., Ltd. has an excel lent track record in f ront opening shipping boxes (FOSB) and front opening unified boxes (FOUP).
Wafers are fixed in a boat (right) and placed in a furnace tube made of quartz glass (left) for oxidation, diffusion and CVO processes. The Shin-Etsu Group’s quartz glass products meet the customer’s needs of high-temperature processes.
Shin-Etsu’s epoxy molding compounds provide excellent reliability and moldability due to the utilization of Shin-Etsu’s own silicone low-stress technology, special filler technology and unique flame retardation technology, or “green compound technique.”
Shin-Etsu offers various silicone-based thermal interface materials as thermally conductive materials to fill gaps between heat-generating units like CPUs and heat sinks.
Photomask blanks are photomask materials used for etching circuit patterns on silicon wafers. In fiscal 2010, Shin-Etsu began commercial production of cutting-edge photomask blanks, which are indispensable to the miniaturization of semiconductors.
Shin-Etsu developed the first photoresist for use with the short wavelength excimer laser in 1996, and has become the leading manufacturer in this field. Sales have also begun for trilayer materials used in post-45nm generation miniaturization processes.
Photoresists
Photomask BlanksSimcoa Operations Pty. Ltd. of Australia has a long-standing silica mining concession and produces silicon metal, a main raw material for semiconductor silicon, silicone and synthetic quartz. It provides key support to Shin-Etsu by ensuring stable, long-term supply of high-quality silicon metal.
Silica and Silicon Metal
Silica Silicon Metal
Shin-Etsu was first in the world to mass produce 300mm silicon wafers in 2001. Shin-Etsu Handotai Co., Ltd. established defect-free technology for single crystals and high-flatness processing technology for silicon wafers, gaining strong customer trust for its commercial production capabilities and quality technologies.
300mm Silicon Wafers
Various products developed by Shin-Etsu are indispensable to semiconductor materials and their production processes.
The Shin-Etsu Group is a global leader in developing sophisticated technologies for the semiconductor industry. Throughout the semiconductor production process, Shin-Etsu technologies support greater integration and production efficiency.
Shin-Etsu’s Contributions to Semiconductor Production
Leadership That Creates ValueLeadership That Creates Value
9