lcpyej coils tool
TRANSCRIPT
LCPYEJ
for Coils and Tools
We take care of the environment
With our machines we ensure you significant
energy and lubricant savings
Thanks to the controlled dosing system
SIGNIFICANT ADVANTAGE ON ENVIRONMENTAL IMPACT
Save Costs effect
Sistemi a Contatto
Lubrication system also affect post processing procedures
① welding② compatibility with various materials③ antirust protection④ die condition⑤ parts cleaning⑥ paint quality⑦housekeeping⑧ environmental compliance⑨ health and safety⑩ waste treatment
Customers’ feedback
Before installing the new lubrication system on the the line in 2 months we had
1012’ of downtimes for technical reasons and 7776 pieces of scrap.
After installing the new lubrication system we had tecnical downtimes for 308’ and
3038 pieces of scrap.
In short:
Tecnical downtimes less 30%
Scrap less 40%
Index
Composition of the machine
Different sizes
Main advantages
Spray box structure
Nozzles: conventional vs. Dietronic manifolds
Modularity
Aspiration system
Tools lubrication
Oil tanks and Recovery system
Emergency circuit breaker
Electric board
Software’ adjustable parameters
Application
SAGOMA HFV Technology
DT TEMP® CONTROL
DT HFV® CONTROL
DT FLUID® CONTROL
LCPYEJ configurations
STRIPS
FOR COILS
Minimum strips
width 50 mm
Different widths
100 200 300 400500600
Composition:
Spay Box Control Unit
Spay box structure
Each single manifold has a nozzle:
100 mm 2 nozzles
200 mm 4 nozzles
300 mm 6 nozzles
400 mm 8 nozzles
500 mm 10 nozzles
600 mm 12 nozzles
Conventional vs Dietronic ® Modular
Minimum distance between
nozzles 100 mm
Imprecision spray application
with more overspray to
control
Conventional spray system
200mm
10
0m
m
Conventional vs Dietronic ® Modular
Due to the design of DieTronic solution (just 50 mm distance), instead of a conventional spray machine, there is a substantial reduction in spray-oil mist .
Very good quality of spray application with minimum overspray to control
DieTronic ® Modular Manifold Technology
200mm
50
mm
Modularity
Cabling solution by DieTronic use “bus” system and communications between cards are with just one cable.
MODULARITY
OLD WAY
Aspiration system
Due to the minimal
distance of the nozzles
from the blank and a
special design of the
vacuum system there is a
total absence of spray-oil
mist drops depositing on
the inside walls dropping
onto the passing blank.
Aspiration system
Aspirator ECO TWO F
Equipped with a high efficient filter (FAE) special for the leaving
of microdusts, micromists and smokes.
The equipment contains drainage for the recovery of
recondensed liquid.
1ST STAGE SELF-CLEANING
CENTRIFUGALRECONDENSER
2ND STAGE FILTRATION THROUGH A COALESCENCE
EFFECT
3RD STAGE ABSOLUTE FILTRATION
EQUIPPED WITH:- Absolute Filtration - Tested in compliance with Euro Norms EN 1822
HEPA FILTER up to H13 – Efficient for particles > 0,15 µFILTRATION EFFICIENCY 99,95%Burn behaviour classified in accordance with norms DIN 53438
The flexible solution
Spray box
Modular boxes positioned on
the upper part of the mould
From 1 to 4 manifolds
Spray box
Flexible lubrication
Iniejction of oil
into the tool
OR
Spray nozzles
Application sectors
Oil Tank
SINGLE TANK
with Control
PanelMULTIPLE TANK
Oil Tank – automatic oil refill
The refill can happen through:
The own customer's tanks DieTronic’s
tanks
Oil Tank
Oil filter
Pressure control
Heating
Oil Tank – Heating Oil
Visible oil level helps operator in
keeping the oil volume controlled
inside of the tank
The temperature is controlled
through a touch panel on the main
board.
In-operation refill will avoid any
machine stopping while the line is
running.
Oil Tank - re-using oil
The oil mist is aspirated
through the suction
system
Passes through 3
filtering stages
Oil Tank - re-using oil
1ST stage filter 2nd stage filter 3rd stage filter
Emergency circuit
Two couple of electrical contacts for two separate emergency circuit.
1 Emergency circuit (shut down all functions of the machine)
Reset by a RESET push button
12 13 141110987654321
A1
A2
Y1 Y2 13 23 33
14 24 34
SIEMENS
3TK2821
EM
KL
23.4
50
4
50
7
+L
-L22.14
23.14
25.1
25.1
50
2
Dis. N°:
Data:
Impianto:
Disegnato da:
Note: Denominazione: Pag:
01-02-14 Lissandrello Centralina sicurezzaVia Cav: Angelo Manzoni 28 Z.I. Maiano
26866 Sant’Angelo Lodigiano LODI ITALYConverting Technology
SAG-M-024 CUSKNOZ
24/33
KL
50
3
50
8
0.0
8
9.8
50
9
SF
1+
SF
2+
A1
A2
Y1 Y2 13 23 33
14 24 34
SIEMENS
3TK2821
EM1
X1/2
AX
1/1
A
X1/4
A
51
0
51
1
0.0
9
9.9
51
6
41
42
41
42
51
7
R8
11.11
51
8
R9
11.11
51
9
R10
11.12
1.6 24.31.61.6
50
5
R11
10.13
3.4 3.7 3.9X1/7
A
X1
/9A
X1
/3A
X1/8
A
50
6
3.10
3.10
3.12
ED
M+
ED
M-
2.5 2.6
2.5 2.5
51
2
KL
24.4
52
05
21
X1
/10
AX
1/1
1A
24.11
X1
/1C
X1
/2C
X1
/3C
X1
/4C
PB4
EM
1E
M1
A
EM
2E
M2
A
R12
10.12
52
25
23
X1/5
CX
1/6
C
Em
erg
en
cy
bu
tto
n
Ma
in
co
nta
cto
r
OK
Ou
t re
se
t
em
erg
en
cy
R13
52
45
25
X1
/7C
X1
/8C
IN r
ese
t
em
erg
en
cy
9.8
2 Emergency external protection (shut down all functions of the driven conveyor)
Reset closing a doors of the external protection
Electric board:
Electrical cabinet
with all necessary
component follow
the
EN 60204 norm.
• The voltage of the input-cards shall serve as power supply for the output-cards.
• Supplies of PLCs and I/O-Racks shall separately feed via circuit breakers with auxiliary contacts.
• Power supply 380 Vca three phase 6 KW
• The energy connections for electric and pneumatics run along the machine side in a cable pack.
Software’s adjustable parameters
Oil Temperature
control
Nozzle activation
Oil quantity
Air regulation
Project memorization
Remote control
Info page
Hydraulic circuit pressure
Oildynamic circuit
Manage several oil tanks
Project memorization
Save up to 120 projects
Software’s adjustable parameters
Select and setup every single upper
and lower nozzle
Pressure setting +
control
Temperature setting +
control
Control different spray boxes
Aspiration
system
Height
adjustment
Some references (2013)
Company Place of delivery Delivered plant Year of delivery
Asservimenti presse Beslag Metall -Sweden 2013
IMV Presse Italy EPC 2013
IMV Presse Italy EPC 400 2013
IMV Presse Italy EPC 800 2013
IMV Presse Italy EPC 1000 2013
Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013
Arcelik Turkey 2013
Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013
BSH Spain SAGOMA EJ 2013
QS group- Electrolux Poland SAGOMA EJ 2013
Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013
Bokwang Fatec Korea LCPXEJ 4000 2013
Vestel Turkey LCPY 2013
Norda rif. Catra Italy LCP EJ 2013
Welser Profile Austria LCP EJ N 2013
PCM Italy LCPEJX 1200 2013
Norda Italy 2013
Vestel Turkey LCPY EJ 500 2013
Schuler Press Germany LCPXEJ NT 2000 2013
Schuler Press Germany LCPXEJ NT 2000 2013
Arcelik Turkey LCPXEJ NT 1000 2013
Arcelik Turkey LCPXEJ NT 1000 2013
Norda Rif. Catra Italy LCPXEJ 1400 2013
Bora Poland Poland LCPXEJ 1000 2013
Some references (2014)
Company Place of delivery Delivered plant Year of delivery
QS group Italy EPC 400 2014
QS group Italy EPC 600 2014
BSH Spain SAGOMA 800 2014
Cusknoz Russia SAGOMA 4000+Brush cleaner 2014
PCM Italy LCPXEJ 1600 2014
Indesit Poland SAGOMA EJ 800 2014
Schuler Germany LCPXEJ 1600 2014
QS group Poland EPC 400 2014
Smeg Italy EPC 1000 2014
Norda - Benteler Brasil LCPXEJ 1400 2014
Catra Italy LCP EJ N 2014
DiGiEmme Italy LCPY EJ 250 2014
Amika Wronki Poland EPC 800 2014
Ptechnologies Italy EPC points 2014
Eurotranciatura- Wandres Italy LCPY EJ 250 2014
Coiltech Turkey Sagoma light EJ 1400 2014
Fsegura Hungary Epc 1600 2014
Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014
MA Magnetto France SAGOMA 4000 2014
Thank you for your attention
DieTronic-lubrication system
Italy
www.dietronic.eu
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Visit our web site
DieTronic S.r.lVia Cav. Angelo. Manzoni 28, 26866 Sant' Angelo Lodigiano(Lodi) ItalyTel: +39 0371 210 129Email: [email protected]