laying range / mineral adhesives with sas technology for ... · substrates. h40® eco rapidflex...

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Certified, eco-friendly, extra-fast setting and hardening mineral adhesive for high-performance, high-deformation laying or overlaying with no vertical slip, ideal for use in GreenBuilding. Single-component with low CO 2 emissions and very low volatile organic compound emissions, contains locally-sourced recycled raw materials. Recyclable as an inert material at the end of its life. H40 ® Eco Rapidflex develops high levels of deformability and returns surfaces rapidly to normal use, guaranteeing high adhesion and flexural values even on deformable substrates. H40 ® Eco Rapidflex PRODUCT STRENGTHS Ideal for laying on suitable timber substrates (as indicated in BS 5385 part 1-5) Flexible and highly resistant to vibrations Extended open time and improved workability Suitable for heated substrates Low odour Very high compressive strength (250% higher than a traditional flexible adhesive) ECO NOTES - Formulated with locally-sourced minerals meaning lower greenhouse gas emission during transportation - Contains recycled minerals thereby reducing the damage to the environment caused by extracting pure raw materials - Single-component; avoiding the use of plastic cans reduces CO 2 emissions and the need to dispose of special waste GREENBUILDING RATING ® RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS 5 ® R e g i o n a l M i n e r a l 6 0 % R e g i o n a l M i n e r a l 3 0 % R e c y c l e d 2 5 0 g / k g IAQ VOC I n d o o r A i r Q u a l i t y L o w E m i s s i o n R e c y c l a b l e Natural min- eral content 65% Recycled min- eral content 32% CO 2 /kg emission 202 g Very low VOC emissions Can be recy- cled as inert material H40 ® Eco Rapidflex - Category: Inorganic Mineral Products - Class: Mineral Adhesives with SAS Technology - Rating: Eco 5 EN 12004 C O M P LI A N T W I T H E U R O P E A N N O R M C2F TE EN 12004 TIMBER C O N T R I B U T E S T O P O I N T S IMPROVED PLYWOOD ADHESION P2 ISO 13007 Use Laying of porcelain tiles, ceramic tiles, large slabs, glass and ceramic mosaic, of all types and formats. Laying of dimensionally and chromatically stable natural stone and resin or cement-based recomposed materials, on flooring and walls. For domestic, commercial and industrial applications; in areas that are permanently damp and subject to thermal shock and freezing; in areas subject to high mechanical loads. Suitable for: - WBP plywood substrates - cement-based or lime and cement-based plasters and screeds, - plasterboard, - mineral screeds made using hydraulic binders such as Keracem ® Eco, - cement-based levelling and self-levelling products, - concrete and cellular concrete, - existing flooring and walls with glazed tiles, cement-based and resin paving, homogeneous tiles - underfloor heating systems, - cement-based waterproofing products dispersed in a water solution - cast asphalt screeds Suitable for gypsum-based plasters or anhydrite-based screeds, gypsum-based levelling and self-levelling products, after application of the eco-friendly water-based surface isolation product Primer A Eco. Do not use Do not use on plastic or resilient materials, metals and on substrates subject to continuous moisture rising. AREAS OF USE 00686H40 ® Eco Rapidflex Code: P791 2012/04 UK LAYING RANGE / Mineral Adhesives with SAS Technology for Ceramic Tiles and Natural Stone

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Page 1: laYinG RanGE / Mineral Adhesives with SAS Technology for ... · substrates. H40® Eco Rapidflex PROduCt StREnGtHS • Ideal for laying on suitable timber substrates (as indicated

Certified, eco-friendly, extra-fast setting and hardening mineral adhesive for high-performance, high-deformation laying or overlaying with no vertical slip, ideal for use in GreenBuilding. Single-component with low CO2 emissions and very low volatile organic compound emissions, contains locally-sourced recycled raw materials. Recyclable as an inert material at the end of its life.

H40® Eco Rapidflex develops high levels of deformability and returns surfaces rapidly to normal use, guaranteeing high adhesion and flexural values even on deformable substrates.

H40® Eco Rapidflex

PROduCt StREnGtHS

• Ideal for laying on suitable timber substrates (as indicated in BS 5385 part 1-5)

• Flexible and highly resistant to vibrations

• Extended open time and improved workability

• Suitable for heated substrates

• Low odour

• Very high compressive strength (250% higher than a traditional flexible adhesive)

ECO nOtES

- Formulated with locally-sourced minerals meaning lower greenhouse gas emission during transportation

- Contains recycled minerals thereby reducing the damage to the environment caused by extracting pure raw materials

- Single-component; avoiding the use of plastic cans reduces CO2 emissions and the need to dispose of special waste

GREEnBuildinG RatinG®

RatIng SyStEm aCCREdItEd By CERtIFICatIOn BOdy SgS

5

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural min-eral content

65%

Recycled min-eral content

32%

CO2/kg emission

202 g

Very low VOC emissions

Can be recy-cled as inert

material

H40® Eco Rapidflex - Category: Inorganic Mineral Products - Class: Mineral Adhesives with SAS Technology - Rating: Eco 5

EN 12004

CO

MPLIANT WITH

EUROPEAN NORM

C2F TEEN 12004

TIMBER

CO

NTRIBUTES TOP O I N T S

IMPROVEDPLYWOODADHESION

P2ISO 13007

useLaying of porcelain tiles, ceramic tiles, large slabs, glass and ceramic mosaic, of all types and formats. Laying of dimensionally and chromatically stable natural stone and resin or cement-based recomposed materials, on flooring and walls. For domestic, commercial and industrial applications; in areas that are permanently damp and subject to thermal shock and freezing; in areas subject to high mechanical loads.

Suitable for:- WBP plywood substrates- cement-based or lime and cement-based plasters and screeds,- plasterboard,- mineral screeds made using hydraulic binders such as Keracem® Eco,- cement-based levelling and self-levelling products,- concrete and cellular concrete,- existing flooring and walls with glazed tiles, cement-based and resin paving, homogeneous tiles- underfloor heating systems,- cement-based waterproofing products dispersed in a water solution- cast asphalt screeds

Suitable for gypsum-based plasters or anhydrite-based screeds, gypsum-based levelling and self-levelling products, after application of the eco-friendly water-based surface isolation product Primer a Eco.

do not usedo not use on plastic or resilient materials, metals and on substrates subject to continuous moisture rising.

aREaS Of uSE

0068

6H40

® E

co R

apid

flex

Cod

e: P

791

2012

/04

UK

laYinG RanGE / Mineral Adhesives with SAS Technology for Ceramic Tiles and Natural Stone

Page 2: laYinG RanGE / Mineral Adhesives with SAS Technology for ... · substrates. H40® Eco Rapidflex PROduCt StREnGtHS • Ideal for laying on suitable timber substrates (as indicated

Preparation of wood substratesmake sure that the floor is able to bear the added weight of the tiles plus the static / dynamic service load indicated in the project. the wooden substrate must be rigid and stable and within normal levels of humidity; it may be necessary to strengthen the structure by inserting reinforcement noggings between the beams. Select appropriate plywood panels of suitable thickness before laying the tiles (as indicated in BS5385-3). the plywood panels must be screwed onto the beams with flathead screws placed every 300 mm from the centre. the screws must be of a suitable length to ensure they fasten to the substrate, taking care not to damage any installations. all joints between panels must be supported by beams or reinforcements. the surface of the panel must be cleaned before laying to remove any dust and debris. If the surface of the panel has been treated in advance with fireproofing or waterproofing materials, check that the panel is certified by the manufacturer for laying of tiles. a test should also be carried out in advance to ensure that the treatment in question does not restrict the adhesion of the adhesive itself. If in doubt, please contact the technical department before laying.

Preparation of substrates all other substrates must comply with BS 5385, parts 1-5, be compact, free from substances that reduce adhesion such as dust, oil, grease and with no loose material. the substrate must be stable, non-deformable, without cracks and have already completed the curing period of hygrometric shrinkage. Uneven sections must be corrected with suitable smoothing and finishing products such as Keralevel® Eco LR or Keratech® Eco R30. anhydrite screeds must have a damp content of ≤ 0.5 Cm-% and be adequately sanded, cleaned using a suitable vacuum cleaner and primed with Primer a Eco. Cement-based screeds must be cured for at least 28 days and have a residual humidity ≤ 2 Cm-%. Can be laid on mineral screeds prepared using the eco-friendly binder Keracem® Eco after only 24 hrs (≤ 3 Cm-%). When laying on screeds containing heating systems, follow the instructions given in the BS 8204 used to test the heating system itself. When under floor heating has been used the residual humidity of anhydrite screeds must be ≤ 0.3 Cm-%, whereas that of cement screeds must be ≤ 2 Cm-%. Cast asphalt screeds with well-bonded sand must be cleaned by vacuuming off the excess sand before laying.

instruction for usePrepare H40® Eco Rapidflex in a clean container, first of all pouring in a quantity of water equal to approximately ¾ of the amount re-quired. gradually pour the powder into the container, mixing the paste from the bottom upwards with a low-rev (400/min.) electrical mixer. add more water until the desired consistency is obtained.the mixture must be of smooth consistency and without any lumps. apply a contact layer of adhesive using the smooth part of the notched trowel. then apply the adhesive with a suitable, notched trowel for the type and dimensions most appropriate for the format and type of tiles to be used. In environments subject to heavy traffic and in external locations, use the back buttering technique.

toolsmixing agitators, toothed spreaders suitable for the formats and types of tiles to be used. Wash tools with water before the product hardens.

inStRuCtiOnS fOR uSE

On highly absorbent screeds and plasters, apply the eco-friendly water-based surface insulation product Primer a Eco to improve the workability of the adhesive, following the instructions provided on the technical sheet. Cast asphalt screeds that are not evenly sanded or in which the sand is not well anchored must be primed with Keragrip Eco before laying.

SPECial nOtES

0068

6H40

® E

co R

apid

flex

Cod

e: P

791

2012

/04

UK

appearance grey pre-mixedapparent volumetric mass ≈ 1,22 kg/dm3 UEatc/CStB 2435mineralogical nature of inert material silicate - crystalline carbonategrading ≈ 0 - 500 µmShelf life ≈ 6 months in the original packaging in dry environmentPack Bags 25 kgmixing water ≈ 6,3 l / 1 25 kg bagSpecific weight of the mixture ≈ 1,62 kg/dm3 UnI 7121Pot life ≥ 50 min.temperature range for application from +5 °C to +30 °Cmaximum thickness obtainable ≤ 15 mmOpen time ≥ 30 min. En 1346adjustability ≥ 30 min.Vertical slip ≤ 0,5 mm En 1308Foot traffic ≈ 3 hrsgrouting ≈ 3 hrs on walls and flooringInterval before normal use ≈ 24 hrsCoverage * ≈ 2,5 – 5 kg/m2 per mm of thickness ≈ 1,29 kg/m2 per mm of thickness - toothed spreader 6x6 mm ≈ 2,57 kg/m2 - toothed spreader 8x8 mm ≈ 3,43 kg/m2 - toothed spreader 10x10 mm ≈ 4,29 kg/m2

Values taken at +23 °C, 50% R.H. and no ventilation. Data may vary depending on specific conditions at the building site, i.e.temperature, ventilation and absorbency level of the substrate and of the materials laid.(*) Can vary depending on the irregularity of the substrate and the format of the tile.

tECHniCal data COmPliant witH KERaKOll QualitY StandaRd

Page 3: laYinG RanGE / Mineral Adhesives with SAS Technology for ... · substrates. H40® Eco Rapidflex PROduCt StREnGtHS • Ideal for laying on suitable timber substrates (as indicated

the Eco and Bio classifications refer to the greenBuilding Rating manual 2011. this information was last updated in april 2012 (ref. gBR data Report - 03.12); please note that additions and/or amendments may be made over time by KERaKOLL Spa; for the latest version, see www.kerakoll.com. KERaKOLL Spa shall therefore be liable for the validity, accuracy and updating of information provided only when taken directly from its institutional website. the technical data sheet given here is based on our technical and practical knowledge. as it is not possible for us to directly check the conditions in your building yards and the execution of the work, this information represents general indications that do not bind Kerakoll in any way. therefore, it is advisable to perform a preliminary test to verify the suitability of the product for your purposes.

KERaKOLL UK Ltd.Unit 4, the Croft, Buntsford gate Business ParkBromsgrove, Worcestershire B60 4JE, United Kingdomtel +44 01527 578000 - Fax +44 01527 [email protected] - www.kerakoll.com

VOC indOOR aiR QualitY (iaQ) - VOlatilE ORGaniC COmPOund EmiSSiOnSConformity EC 1 plus gEV-Emicode gEV certified 3470/11.01.02HiGH-tECHShear adhesion (porcelain tiles/porcelain tiles) after 28 days ≥ 3 n/mm2 anSI a-118.1tensile adhesion (concrete/porcelain tiles) after 28 days ≥ 3 n/mm2 En 1348tensile adhesion after 6 hrs ≥ 0,5 n/mm2 En 1348durability test:- adhesion after heat ageing ≥ 2,5 n/mm2 En 1348- adhesion after water immersion ≥ 1 n/mm2 En 1348- adhesion after freeze-thaw cycles ≥ 1 n/mm2 En 1348- adhesion after straining cycles ≥ 1 n/mm2 SaS technologySaS timber test:- tensile adhesion (porcelain tiles/plywood) after 28 days ≥ 1 n/mm2 En 1348- shear adhesion (porcelain tiles/plywood) after 28 days ≥ 1 n/mm2 CStB- concentrated load on plywood/porcelain tiles after 28 days ≥ 15 kn timber tested- flexural strength of the plywood/porcelain tiles system after 28 days ≥ 35 n/mm2 timber tested- adhesion after strain cycles on plywood ≥ 1 n/mm2 timber tested- transversal deformation ≥ 2,5 mm En 12002Working temperature from -40 °C to +90 °CConformity: C2F tE S1 En 12004 P2 ISO 13007

Values taken at +23 °C, 50% R.H. and no ventilation. Data may vary depending on specific conditions at the building site.

PERfORmanCE

- Product for professional use- abide by any standards and national regulations- do not use the adhesive to correct substrate irregularities greater than 15 mm- lay and press tiles onto fresh adhesive, making sure it has not formed a surface skin- expansion joints must be incorporated as defined in BS 5385, parts 1-5- protect against direct rain and freezing for at least 12 hrs- the temperature, ventilation and absorption of the substrate and covering materials, may vary the adhesive workability and setting

times- if necessary, ask for the safety data sheet- for any other issues, contact the Kerakoll Worldwide global Service - [email protected]

waRninG

0068

6H40

® E

co R

apid

flex

Cod

e: P

791

2012

/04

UK