‚latest developments in asset management - oil and gas
TRANSCRIPT
Copyright © 2009 by IMPaC
Workshop- Virtual Institute of Scientific Usersof Deep-Sea Observatories (VISO) -Tromsø (Norway), June 11-12, 2009
‚Latest developments in Asset Management - Oil and Gas production via Internet? ‘
Dr.-Ing. Sven Hoog
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• IMPaC – Short Introduction
• UW-Production: Motivation / Status Quo• Project ISUP
• IMPaC distributed Control + Automation System (IMPaC-dCAS)• Guiding Ideas and Main Goals• Developments• Basic Concept• Exemplary Results• Virtual application / Visualization
• Conclusion / Perspective
AGENDA
Agenda
1
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• IMPaC – Short Introduction
• UW-Production: Motivation / Status Quo
• Project ISUP
• IMPaC distributed Control + Automation System (IMPaC-dCAS)• Guiding Ideas and Main Goals• Developments• Basic Concept• Exemplary Results• Virtual application / Visualization
• Conclusion / Perspective
AGENDA
Agenda
2
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
IMPaC - INTERNATIONAL MARINE & PETROLEUM ENGINEERS aND CONSULTANTS
• Established 1983
• Ownership• Private, independent• IMPaC Offshore Engineering GmbH (Ltd.)
• Clients in the Oil & Gas Industry• Oil & Gas Companies (75%)• Major Contractors (25%)
• Experience gathered… … in more than 600 projects… with more than 2 million engineering hours… for project investment up to 420 million USD
CORPORATE INFORMATION
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
IMPaC Project LocationsIMPaC Companies
Headquarter, Hamburg Port Harcourt, Nigeria Mumbay, India Ploiesti, Rumania
LOCATIONS
IMPaC – Locations
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
► Integrated Project Engineering /Field Development Engineering• Overall Consultancy• Conceptual & Feasibilty Studies• Front End Engineering Design (FEED)• Detailed Design
► Procurement & Logistics► Project Management & Construction
Management• Contract Preparation & Management• Planning & Monitoring• Construction / Installation -
Supervision & Management
► Research & Development
E
CM
R&D
P
IMPaC – the versatile Contractor
IMPaC's SERVICES
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
SELECTED CLIENTS
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• IMPaC – Short Introduction
• UW-Production: Motivation / Status Quo• Project ISUP
• IMPaC distributed Control + Automation System (IMPaC-dCAS)• Guiding Ideas and Main Goals• Developments• Basic Concept• Exemplary Results• Virtual application / Visualization
• Conclusion / Perspective
AGENDA
Agenda
7
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
MOTIVATION / STATUS QUO
Hydrocarbons - Reserves and ProductionKnown world oil resources - offshore –by depth, trillion barrels (Tbo)Shallow water(0-300 m) 4.4 Tbo - 34%
Deep water(300-1500 m) 5.7 Tbo - 45%
Ultra-deep water(> 1500 m) 2.7 Tbo - 21%
Total 12.8 Tbo
Global oil production
Offshore oil: 34% in 2004, 39% in 2015Most growth in oil and gas production in deep water assets
Thou
sand
s of
bar
rels
of o
il pe
r day
Acc. to Energyfiles Ltd.
Europe & FSUNorth AmericaLatin AmericaAsiaAfrica
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
2
4
6
8
1012
Deep water oil and gas production (million barrels/day)
8
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
MOTIVATION / STATUS QUO
‘Subsea to Beach (S2B)’
Minimum Topsides
Full Topsides
Solution innovation
Tota
l Cos
t of
Ow
ners
hip
Underwater Production Systems
• very few new major discoveries = intensified development of marginal and / or ‘complicate’ fields
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Cost Structure: Systems based on Conventional Platforms
Source: The World Deepwater Report 3
Costs and Recoveries: Systems based on Platforms vs. UW Systems
Natural Gas; 16,2
Platforms; 34
Flowlines; 21
Wells; 33
Trees; 2
Controls; 2
Control Lines; 3
Temp& Manifolds;
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Platforms UW Systems
MOTIVATION / STATUS QUO
Rec
over
y
OPE
XC
APE
XR
even
ue
Rec
over
y
OPE
XC
APE
XR
even
ue
Platforms vs. Subsea Systems
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Requirements (incomplete list):• scalability, adaptability to meet changing strategic production profiles• real-time access to all relevant data, integrated data management
• data analysis should be centralized in the operators Expert Center
• modeling, simulation, visualization, optimization, automation
• fault tolerant control systems – complete system must meet required SIL
• best usability with extended maintenance intervals (3-5 years min.)
SIL = Safety Integrity Level (1 to 3 (4))
MOTIVATION / STATUS QUO
Underwater Production Systems
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Key Advantages:• new technology needs less personnel (at least at the remote Assets)
• increased safety and security due to submerged / unmanned facilities
• cross linking of various data sources = optimal management of resources
• suitable for harsh and arctic conditions and (ultra-) deep water
• lower CAPEX and OPEX with improved production rate! (subsea separation, water re-injection, multiphase boosting, wet gas compression, etc.)
MOTIVATION / STATUS QUO
Underwater Production Systems
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Possible disadvantages / problems:• new technology often requires highly qualified personnel (at Expert Centers)
• problematic flow assurance due to (very) long step-out distances
• increased maintenance intervals are problematic for materials (seals etc.)
• costly subsea interventions
• few long term operating experience with UW Systems =still prejudice in the industry = acceptance not satisfying
• High-Tech-Systems are highly complicated and are susceptible to faults =less OPEX (over life-cycle) are not yet proved
• mainly proprietary technique, few ‘open’ Interfaces (e.g. IWIS Initiative)
MOTIVATION / STATUS QUO
Underwater Production Systems
IWIS = Intelligent Well Interface Standardization
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Solution Strategy: Asset integrity Management SystemsRelevant Campaigns in the last decade:
► iFields (ChevronTexaco)
► Field of the Future (BP, Schlumberger)
► SmartFields (Shell)
► Digital oilfield of the future (many others)
MOTIVATION / STATUS QUO
Underwater Production Systems
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• IMPaC – Short Introduction
• UW-Production: Motivation / Status Quo
• Project ISUP
• IMPaC distributed Control + Automation System (IMPaC-dCAS)• Guiding Ideas and Main Goals• Developments• Basic Concept• Exemplary Results• Virtual application / Visualization
• Conclusion / Perspective
AGENDA
Agenda
15
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Project ISUP –‚Integrated Systems for Underwater Productionof Hydrocarbons‘ www.isup-go-subsea.de
PROJECT ISUP
ISUP is funded by: Project partners:
Four Main Subprojects:a modular extendable installation and assembly platform
a multifunctional, partly autonomous seafloor working unit forinstallation, operation, enlargement and dismantling tasks
a multiphase booster system to increase the production rateand for flow assurance over long distances to the processing plant
a modular control and automation system (IMPaC-dCAS) with "open" interfaces for the complete (UW) production plant
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Basic Modules of UW field developmentsGeneral System Modules…
PROJECT ISUP –MAIN DEVELOPMENTS
ISUP developments…
Subsea Working Unit(Wirth)
Subsea Base Frame(Wirth)
Multiphase Booster System(Bornemann) Control System,
Onshore/Subsea(IMPaC)
Diagnosis System(IPR)
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
PROJECT ISUP – VISION
100 km
>20
00 m
wd
MBSFoundation Skid
CCC
C
C
C
Ice, Icebergs
Oil / Gas Reservoir
Ethernet-Network (via F/O)
Steering, Control and Automation SystemC
Umbilical (Energy, Media, F/O)
Flowline (Infield Production Line)
Export-Pipeline (Subsea to Shore)
Xmas Tree (Borehole Completion)
Multiphase-Booster-SystemMBSSeafloor Working UnitSWU
Borehole (for Production, Re-Injection)
Wind, Waves, Current, etc.Local
Control Station
Wellheads
Distributed controlcomplying IEC 61131, 61499
Project Vision:• Development of a modular system with ‘open’ Interfaces
for automated underwater production of Hydrocarbons
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• IMPaC – Short Introduction
• UW-Production: Motivation / Status Quo
• Project ISUP
• IMPaC distributed Control + Automation System (IMPaC-dCAS)• Guiding Ideas and Main Goals• Developments• Basic Concept• Exemplary Results• Virtual application / Visualization
• Conclusion / Perspective
AGENDA
Agenda
19
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• safety, availability and reliability have top priority!• depth rated: 2000 m, step-out distance to shore: 100 km• redundant components and functions• (near) real-time access to all ‚intelligent‘ (Subsea) Modules
• bi-direktional communication based on a UW-LAN• structural partition of process control issues, safety issues and
others (e.g. networking)• ‘open’ Interfaces in hardware and software• Developments based on relevant standards (complying e.g. IEC 61508,
IEC 61131, ISO 13628-5,-6, etc.)
LAN = Local Area Network
IMPaC – dCASIDEAS AND GOALS
Control System: Guiding Ideas and Main Goals
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• Onshore Operator Control Room
• Web based SCADA system with interactive MMI
• access to various subsea sources (e.g. video cameras, ROVs)
• Redundant database, data management, visualization
• Subsea, wet connectible hardware modules
• flexible configurable, location-independent I/O Interfaces
• Gigabit-Ethernet Network connecting partner modules
MMI = Man Machine InterfaceSCADA = Supervisory Control And Data Acquisition
IMPaC – dCASDEVELOPMENTS
Subsystems to be developed by IMPaC
ROV = Remotely Operated Vehicle
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
IMPaC – dCASSCADA CONCEPT
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
IMPaC – dCASSCADA DEVELOPMENTS
Key features: • Safe and secure data
management / transfer• (near) real time control• OPC server structure• Mirrored databases• Various external
contents integrable(e.g. video cameras)
• Worldwide accessiblevia VPN
Control Room:
Hierarchical system structure accessible via Internet and standard Web-Browser
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
IMPaC – dCASSUBSEA MODULES
Key features: • Depth rated 2000 m• Wet mateable –
also F/O connectors• Redundant Hard- and
Software modules• Access via Internet
All electric Subsea Control Module for deep water application
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
IMPaC-dCAS units
Virtual Subsea application
IMPaC – dCASVIRTUAL SUBSEA APPLICATION
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Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
• IMPaC – Short Introduction
• UW-Production: Motivation / Status Quo
• Project ISUP
• IMPaC distributed Control + Automation System (IMPaC-dCAS)• Guiding Ideas and Main Goals• Developments• Basic Concept• Exemplary Results• Virtual application / Visualization
• Conclusion / Perspective
AGENDA
Agenda
26
Copyright © 2009 by IMPaC‚Latest developments in Asset Management - Oil and Gas production via Internet?‘
Conclusion / Perspectives
• The Market requires - and constantly provides - new Solutions for reliable production of Hydrocarbons - from all water depths!
• Skilled Personnel is rare! New techniques allow centralized onlineAsset integrity Management – via Internet – out of Expert Centers
• Components must guarantee optimal uptime – replacementsat deep water developments are challenging in costs and procedures
• Future developments promise to be fully integrated –from environmentally sound production to online monitoring
a promising field also for future co-operations betweenproduction Industry and monitoring Specialists!
CONCLUSION / PERSPECTIVES
27
Copyright © 2009 by IMPaC
Not this way…
... better that way!
www.impac.de
– Questions?
Thank you very much for your attention –
Dr.-Ing. Sven Hoog