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    D. N. PATEL COLLEGE OF ENGINEERING,

    SHAHADA

    WEL COME TO SEMINAR ON

    LASER CUTTING SYSTEM

    Guided by:-

    Prof. Mr. G.A.ChaudhariDept. of Mechanical

    Engineering

    Presented By:-

    Mr. Urvish.P.PatelB. E. Mechanical

    Roll No.:- 30

    ACADEMIC YEAR: 2011-12

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    Contents

    Background

    Introduction What is laser Types of laser Working process Economics of laser cutters Science Operation mode Machine configuration Advantages Application Drawbacks Conclusion

    Reference

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    Background

    Laser cutting has been used in industrysince the 1970's.

    The first common application was for sign-making, mainly cutting acrylic.

    It is now a significant process in everymanufacturing industry.

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    Laser cutting is a technology that usesa laser to cut precise patterns in mostall types of materials such as metal,ceramic ,paper and so on.

    Introduction

    http://www.thesurfacegrinder.com/wp-content/uploads/2011/02/Laser-cutting-head.jpg
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    What is laser LASER = Light amplification by stimulated

    emission of radiation

    A laser is a device that emits light(electromagnetic radiation) through a

    process of optical amplification based onthe stimulated emission of photons. Theterm "laser" originated as an acronym forLight Amplification by Stimulated

    Emission of Radiation.

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    Types of laser

    There are two types of lasers used forcutting:

    the gaseous CO2 laser

    the solid-state Nd:YAG laser

    In carbon dioxide( CO2) mixed withhelium and nitrogen

    In solid state lasers it is an yttrium-

    aluminum-garnet (YAG) crystalcontaining neodymium ions.

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    Working process

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    Working process

    Generation of the laser beam involvesstimulating a lasing material byelectrical discharges or lamps within aclosed container.

    Mirrors direct the beam from the sourcedown to the lens

    the lens then focuses the beam into thedesired geometry

    finally the assist gas is added to removethe molten metal

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    Economics of Laser Cutters

    Initial startup costs are high, but thelarger cost is the gas used to expel thematerial out of the cut

    Efficient use of Laser Cutters isdependent on material and application

    Creates very precise cuts with little tono finishing work required

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    Science

    The Beam

    0.005 inches from the source

    ~.001 inch at the work piece

    Types of cut

    Vaporization cutting, Melt and Blow,Thermal stress cracking

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    Operation mode

    Continuous operation

    Output power constant over all time.

    With high frequency power variation.

    Pulse operation

    Output power appears in pulse of

    some duration It not run continuously. Than heated

    to short time. And never high temp atparticular point.

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    Machine configurations

    Moving Material Positioning table moves in x-y plane

    Moving Optics Optical unit moves in x-y plane

    Hybrid Material moves in x, Optics move in y

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    Advantages

    Most advantages is laser is tool free

    natural.

    Its clean and fast. Most accurate andreliable, flexible.

    Its work on 3D system. A non contact cut which means no marks

    or contamination of the material.

    Ability to cut all most any material.

    Computer operated so less chance ofharmful.

    Simply change program and cut newpattern.

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    Drawbacks

    Material limitations. (includingcrystalline and reflective materials)

    Reflected laser light can present a

    safety hazard. The cost of laser cutting machine is

    much higher than other cuttingprocesses .

    High power consumption.

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    Applications

    INDUSTIAL=cutting, welding, marking,

    drilling.

    Mostly in aerospace and space shipproduction.

    Jet engine combustion chamber liners

    Elevator and escalator panels

    Heat exchanger plates

    Air-conditioning ductwork

    Saw blades

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    Conclusion

    There are many useful applications anduses for Laser Cutting in the currentmanufacturing market

    Many new innovations are on their wayand new uses for this versatile cuttingprocess are cropping up each year

    The future of Laser cutting has a brightfuture

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    Reference

    www.Google.com/ lasercutting/Laser cutting - Wikipedia, thefree encyclopedia.htm

    Books : manuf. Technology bym.mahjan

    www.jqlaser.com

    TechCommentary,Publish by thecenter for Metals Fabrication Vol. 3

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