lancaster oil company d/b/a environmental recovery
TRANSCRIPT
Lancaster Oil Company d/b/a
Environmental Recovery Corporation
Audit Package
1076 Old Manheim Pike
Lancaster, PA 17601
(717) 393-2627
PAD987266749
January 2018
2
Table of Contents
Operational Procedures______________________________________________ 3
Testing Parameters for Inbound Wastes_________________________________ 7
Process Flow Chart__________________________________________________ 8
Plant Layout________________________________________________________ 10
Copy of Environmental Recovery Corporation Non Hazardous Manifest________ 11
Copy of Fictitious Name Approval_______________________________________ 12
Pennsylvania Residual Waste Categories Accepted by ERC___________________ 13
PA DEP Solid Waste Permit Front Page___________________________________ 16
PA DEP Permit Renewal______________________________________________ 17
PA DEP Waste Transfer Permit_________________________________________ 21
City of Lancaster Discharge Permit Front Page_____________________________ 27
US EPA Acknowledgement of Hazardous Waste Activity_____________________ 28
Insurance Certificate_________________________________________________ 29
PA DEP Collateral Bond Front Page______________________________________ 30
Off Site Disposal Facilities_____________________________________________ 31
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Operational Procedures
Operational Description Narrative
Lancaster Oil Company (LOC) d/b/a Environmental Recovery Corporation (ERC), was incorporated in 1988 in the State of Pennsylvania with the goal of processing various used oil/water streams generated by businesses within trucking distance of our facility. Due to the growth of the waste industry, ERC’s focus has expanded to process numerous residual waste streams that may or may not contain oil.
When a truck arrives at our facility, a composite sample of the residual waste is collected
and tested to see if it meets the standards to be accepted at ERC. If the product is acceptable for
Waste Water Treatment, it is off-loaded through a filter designed to catch any foreign material
larger than 1/8”. The oil/water is stored in 20,000 gallons tanks where an initial separation by
gravity takes place. The water from the bottom of this tank is transferred to 48,300-gallon tanks.
From here the water is transferred to the treatment process. This process consists of multiple
stages. In the first stage, various polymers are added inline to the water, and pumped to a
Dissolved Air Flotation (DAF) system after the pH has been elevated. This stage removes
contaminates such as oil/grease, solids and metals. The treated water moves to the second
stage, where the pH is lowered, more chemical is added and the material is run through the
second DAF. Finally, the water is pumped to a third stage where the pH is again raised and the
water is finished before discharge to the local sewer authority. The resultant floc from these
processes is filter pressed using a plate and frame filter press and the floc goes to landfill and the
water is re run through the process.
The oil phase separated in the initial process is then pumped to a 7,000-gallon treatment
tank where final separation is achieved with various combinations of heat and emulsifiers.
Finished oil is then transferred to one of many 20,000 gallons tank for final marketing.
If the material is acceptable but not for the Waste Water Treatment Process but
acceptable per our permit then the material goes to one of four 7500-gallon solidification pits.
The material is mixed with sawdust and is prepared for shipment to either landfill or a waste to
energy incinerator. The material is shipped in either 20 or 30 yard self-sealing roll off containers.
All residual solid waste material undergoes the same analysis process as residual liquid
material prior to acceptance by Environmental Recovery Corporation. After lab approval, the
liquid portion of the waste is consolidated on a vacuum trailer, unloaded and processed with the
other bulk liquid material. The solids are mixed with sawdust to stabilize any residual liquids,
then bulked together in roll off containers and shipped to either an approved landfill or
incinerator.
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Origin of Materials
All the residual waste brought into this facility will be permit approved by the PADEP. All
residual wastes are non-hazardous.
Composition and Disposal of Contaminates
1. All the liquid contaminates separated during the water treatment process are combined and shipped to a local landfill.
2. All solid contaminates are stored in lined steel containers and taken to a local
incinerator or regulated landfill. Daily Operational Procedures
1. Each tank is visually inspected for structural integrity and volume levels.
2. Laboratory QA/QC enforced by calibration and calibration check samples run per EPA Method used.
3. With the arrival of each load, a composite sample is analyzed for acceptance and
compatibility.
4. Upon lab approval, the loads are handled according to the operational procedures.
5. Chemical usage and inventory monitored daily.
6. Daily monitoring of treated water.
7. Shut down procedures ensuring proper non-operational periods. Loading Rate
1. The off-loading rate of this facility is 110,000 gallons per day.
2. The treatment rate of this facility is 110,000 gallons per day.
3. The expected life of this facility is over 20 years.
5
Operating Hours We can accept product from 7 AM to 8 PM Monday through Friday and weekend by appointment. We are open from 7AM to 9PM five days per week. In the event of an emergency, the normal work day could be extended indefinitely and the facility can be operational 24 hours per day, seven days a week. Equipment Specifications
1. All hoses are 2”, 3” or 4” 150 PSI. All hoses have aluminum or brass cam lock fittings.
2. There are storage and process tanks on the property ranging in size from 1,000 gallons to 48,300 gallons. Each tank is designed to meet all pressure and safety requirements.
3. All piping is 1”, 2” or 3”. All piping is pressure rated. All valves thread onto the piping.
4. There are many different motors for different tasks. They range from 3 phase 25 HP
motors to off-load trucks, to 1 HP motors for pumping small tanks. Where necessary, all motors and electrical fittings are explosion proof.
Compliance Guidelines
Evidence To The Effect That The Intended Use Will Not Adversely Affect Public Health, Safety And Welfare Environmental Recovery Corporation accepts only non-hazardous residual waste streams into its facility. All bulk liquid loads accepted have been tested prior to off-loading at this facility. The liquids are off-loaded in a safe, approved manner into an enclosed tank. The mixtures are then treated and the oils tested and sold. The resultant water is tested for acceptable quality before being discharged into the Lancaster City Sewer System. The bulk and drummed solids are also tested prior to acceptance and are bulked together in lined 20 cubic yard containers for shipment to the landfill. The necessary precautions for safety and welfare of employees and the general public are covered in the PPC plan required by the State of Pennsylvania.
6
Operational Safety, Fire Prevention and Emergency Plan
The procedures and requirements of this area are covered under Environmental
Recovery Corporation’s PPC plan. Emergency Procedures, Part A: Fire, Part B: Spill and Part C:
Transportation.
In addition to these procedures, the following apply:
1. All good housekeeping practices are to be followed at all times. These include: A. Visual checks of the facility each day. B. Hoses, moveable equipment and tools are returned to appropriate positions at
the end of each day. C. All chemicals are sealed and returned to storage areas at the end of the day. D. Periodic testing and inspection of fire equipment to ensure workability. E. Familiarization of new employees with plant procedures, plant layout, exits and
placement of firefighting equipment. SDS sheets and OSHA requirements are part of the job training.
Lab Procedures/Operation Nothing is off loaded at ERC until it is lab tested. The required test guidelines come from the PA DEP who has given this facility the authorization to operate.
1. Tanker trucks and drums are sampled before off loading or the drums being pumped or dumped.
2. All products must meet the acceptance standards or the product is rejected.
3. The LOC Lab Director has the final say on all approvals and rejections.
Qualifications of Lab Personnel
1. The ERC lab director has over 25 years of experience in waste water/oil chemistry.
2. The lab assistants are trained on the job by our lab director. The lab assistants must master the skills of all the various tests used at ERC before being able to render decisions on accepted or rejected product.
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Testing Parameters for Inbound Wastes
1.) pH – Must be between 2.01 and 12.49. Test Method is Standard Methods 4500-H+B 2.) Flash Point – Must be over 100°F for material to be treated through our Waste Water
Treatment System, must be over 140°F to be processed in the pits if the material is liquid. If the material is solid that flash point can be lower than these limits but approval will come from the Lab Manager. The Method used is ASTM D93
3.) Total Halogens (TX) – If this is over 1000 ppm an 8260 Solvent Scan is to be performed. If below 1000 ppm than the material is acceptable. Generally, if the result is over 4000 ppm the material, if acceptable per the solvent scan, will only be treatable by stabilization and landfill. The Method used is EPA Method 9076.
4.) PCBs – Less than 50 ppm with a source less than 50 ppm. If for Waste Water Treatment then the PCBs must be less than 10 ppb. If for Oil Recovery than the PCBs must be less than 2 ppm. The Method used is EPA Method 8082.
5.) Solvent Scan – Only performed if the Total Halogens (TX) is above 1000 ppm. All 10 tested for F001 and F002 listed constituents must be less than 100 ppm. The Method used is EPA Method 8260.
6.) BS&W (Bottom Solids and Water) – Used to determine the oil, water, rag layer and solids content. The Method used is ASTM D1796.
7.) Other tests may be conducted to determine treatability, water soluble organics content or total dissolved solids content but are not required per permit.
Laboratory Equipment
1.) Two Accumet pH meters 2.) Koehler Rapid Flash Point Tester 3.) Koehler Closed Cup Pensky Marten Flash Point Tester 4.) Multiple Mitsubishi TOX-100 Microcoulometers 5.) Perkin Elmer Clarus 500 GC/MS 6.) Multiple Shimadzu GCs for PCBs 7.) Spectro Genesis ICP for metals
Water Oil
Water
Floc
Water
Floc
Water Floc
Water
Oil/Water Process Flow Chart
Waste Sampled and Accepted
Truck is Offloaded Large Solids Removed by Filter
20K Holding Tanks
Treatment Plan for each tank
Water goes to Water Holding
Electrolysis Stage
Raise pH
Add De-emulsifiers
Add Sulfuric Acid and Heat
Oil goes to Oil Processing Tank
Physical and Gravity Separation
Finish Water and Discharge to City
Remove Floc
Filter Press Floc
Solids to Landfill
Oil to be resoldWater to Water Treatment
1st Stage
2nd Stage
3rd Stage
Per Generator ReqeustPer Generator Reqeust
Solid and Untreatable Liquid Waste Process Diagram
Waste Sampled
Waste Approved in Lab
Drummed/Bulk Residual Waste
Material is mixed using backhoes
Roll off sent to landfill
Material Dumped into Pits
Sawdust is added
Roll off sent to Non Haz Incinerator
Material placed
into roll offs
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1/4/2018
Murray SecurusP. O. Box 1728Lancaster PA 17608-1728
Erika Rivera717-397-9600 717-299-2319
AIG Specialty Insurance Company 26883LANCAOIL Commerce & Industry 19410
Lancaster Oil CompanyEnvironmental Recovery Corp. of PA1076 Old Manheim PikeLancaster PA 17601
Allied Eastern Indemnity Company 11242
658729311
A X 1,000,000
X 300,000
25,000
1,000,000
2,000,000
X X
EG14211478 12/31/2017 12/31/2018
2,000,000
B 1,000,000X
X X
CA4464457 12/31/2017 12/31/2018
A X 10,000,000X
EGU14211745 12/31/2017 12/31/2018
10,000,000X 0
C X
N
030000072956 12/31/2017 12/31/2018
1,000,000
1,000,000
1,000,000A Pollution Legal Liability
Claims MadeEG14211478 12/31/2017 12/31/2018 1,000,000
2,000,000Each Loss LimitAggregate
Sample
22
Off-Site Disposal Facilities
The following facilities are used for disposal of residuals:
• Treated Water:
City of Lancaster POTW
• Flocculent from Water Treatment:
Modern Landfill
4400 Mt Pisgah Rd
York, PA 17402
PADEP Facility ID 255902
Permit #: 100113
• Solids:
• Modern Landfill
4400 Mt Pisgah Rd
York, PA 17402
PADEP Facility ID: 255902
Permit #: 100113
• Frey Farms Landfill 3049 River Rd
Conestoga, PA 17516
PADEP Facility ID: 477357
Permit#: 101389
• Lancaster County Resource Recovery Facility
1911 River Rd
Marietta, PA 17547
PADEP Facility ID: 255039
Permit#: 400592