lamps 1
TRANSCRIPT
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LAMPS
CONTENTS
page page
BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . . 11LAMP BULB SERVICE . . . . . . . . . . . . . . . . . . . . . 5
LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 1LAMP SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LAMP DIAGNOSIS
INDEX
page page
GENERAL INFORMATIONGENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . . 1
DIAGNOSIS AND TESTINGDIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION
GENERAL INFORMATIONEach vehicle is equipped with varies lamp assem-
blies. A good ground is n ecessary for proper lightingoperat ion. Grounding is provided by the lamp socketwhen i t comes in contac t with the meta l body, or
through a separate ground wire.When chan ging lamp bulbs check the sockets forcorrosion. If corrosion is present, clean it with a wirebrush and coat the inside of the socket l ightly withMopar Multi-Purpose Grease or equivalent.
SAFETY PRECAUTIONS
WARNING: EYE PROTECTION SHOULD BE USEDWHEN SERVICING GLASS COMPONENTS. PER-SONAL INJURY CAN RESULT.
CAUTION: Do not touch the glass of halogen bulbswith fingers or other possibly oily surfaces,reduced bulb life can result.
Do not use bulbs with higher candle power thanindicated in the Bulb Application Table at the end ofthis group. Damage to lamp can result.
Do not use fuses, circuit breakers or relays hav-ing greater amperage value than indicated on thefuse panel or in the Owners Manual.
When it necessary to remove components to serviceanother, it should not be necessary to apply excessiveforce or bend a component to remove it. Before dam-aging a t rim component , verify h idden fasteners orcap tured edges are not holding the component inplace.
HEADLAMP LEVELING MOTORThis vehicle is equipped with a remote headlamp
level ing system. This sys tem a l lows the dr iver toadjust the vert ical headlamp aim from the interior of the veh icle to compensa te for passenger or cargoload . A headlamp level ing switch i s loca ted in the
instrument panel and controls the headlamp levelingmotor found on the back of the head lamp assembly.
TJ LAMPS 8L - 1
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DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURESWhen a veh icle experiences problems with the
headlamp system, verify the condit ion of the bat tery
connections, charging system, headlamp bulbs, wireconnectors , re lay, h igh beam d immer switch andheadlamp switch . Refer to Group 8W, Wiring Dia-grams, for component locations and circuit informa -tion.
HEADLAMP DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
HEADLAMPS ARE DIMWITH ENGINE IDLING ORIGNITION TURNED OFF
1. Loose or corroded battery cables. 1. Clean and secure battery cable clampsand posts.
2. Loose or worn alternator drivebelt.
2. Adjust or replace alternator drive belt.
3. Charging system output too low. 3. Test and repair charging system. Referto Group 8A.
4. Battery has insufficient charge. 4. Test battery state-of -charge. Refer toGroup 8A.
5. Battery is sulfated or shorted. 5. Load test battery. Refer to Group 8A.6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across Z1-groundlocations. Refer to Group 8W.
HEADLAMP BULBS BURNOUT FREQUENTLY
1. Charging system output too high. 1. Test and repair charging system. Referto Group 8A.
2. Loose or corroded terminals orsplices in circuit.
2. Inspect and repair all connectors andsplices. Refer to Group 8W.
HEADLAMPS ARE DIMWITH ENGINE RUNNINGABOVE IDLE
1. Charging system output too low. 1. Test and repair charging system. Referto Group 8A.
2. Poor lighting circuit Z1-ground. 2. Test for voltage drop across Z1-groundlocations. Refer to Group 8W.
3. High resistance in headlampcircuit.
3. Test amperage draw of headlamp circuit.
HEADLAMPS FLASHRANDOMLY
1. Poor lighting circuit Z1-ground. 1. Test for voltage drop across Z1-groundlocations, refer to Group 8W.
2. High resistance in headlampcircuit.
2. Test amperage draw of headlamp circuit.
3. Loose or corroded terminals orsplices in circuit.
3. Inspect and repair all connectors andsplices. Refer to Group 8W.
HEADLAMPS DO NOTILLUMINATE
1. No voltage to headlamps. 1. Repair open headlamp circuit. Refer toGroup 8W.
2. No Z1-ground at headlamps. 2. Repair circuit ground. Refer to Group8W.
3. Faulty headlamp switch. 3. Replace headlamp switch.4. Faulty headlamp dimmer(multi-function) switch.
4. Replace multi-function switch.
5. Broken connector terminal or wiresplice in headlamp circuit.
5. Repair connector terminal or wire splice.
6. Defective or burned out bulb. 6. Replace bulb.7. Body controller malfunction. 7. Refer to appropriate body controller
diagnostics.
8L - 2 LAMPS TJ
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FOG LAMP DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
FOG LAMPS ARE DIM WITHENGINE IDLING OR IGNITIONTURNED OFF.
1. Loose or corroded battery cables. 1. Clean and secure battery cableclamps and posts.
2. Loose or worn alternator drivebelt.
2. Adjust or replace alternator drivebelt.
3. Charging system output too low. 3. Test and repair charging system.Refer to Group 8A,
4. Battery has insufficient charge. 4. Test battery state-of -charge.Refer to Group 8A.
5. Battery is sulfated or shorted. 5. Load test battery. Refer to Group8A.
6. Poor lighting circuit Z1-ground. 6. Test for voltage drop acrossZ1-ground locations. Refer to Group8W.
FOG LAMP BULBS BURN OUT
FREQUENTLY
1. Charging system output too high. 1. Test and repair charging system.
Refer to Group 8A.2. Loose or corroded terminals orsplices in circuit.
2. Inspect and repair all connectorsand splices. Refer to Group 8W.
FOG LAMPS ARE DIM WITHENGINE RUNNING ABOVE IDLE
1. Charging system output too low. 1. Test and repair charging system.Refer to Group 8A.
2. Poor lighting circuit Z1-ground. 2. Test for voltage drop acrossZ1-ground locations. Refer to Group8W.
3. High resistance in fog lampcircuit.
3. Test amperage draw of fog lampcircuit.
FOG LAMPS FLASH RANDOMLY 1. Poor lighting circuit Z1-ground. 1. Test for voltage drop acrossZ1-ground locations. Refer to Group8W.
2. High resistance in fog lampcircuit.
2. Test amperage draw of fog lampcircuit.
3. Faulty fog lamp switch. 3. Replace fog lamp switch.4. Loose or corroded terminals orsplices in circuit.
4. Inspect and repair all connectorsand splices. Refer to Group 8W.
FOG LAMPS DO NOTILLUMINATE
1. Blown fuse for fog lamp. 1. Replace fuse. Refer to Group 8W.2. No Z1-ground at fog lamps. 2. Repair circuit ground. Refer to
Group 8W.3. Faulty fog lamp switch. 3. Replace fog lamp switch.
4. Broken connector terminal or wiresplice in fog lamp circuit. 4. Repair connector terminal or wiresplice.5. Defective or burned out bulb. 5. Replace bulb.
TJ LAMPS 8L - 3
DIAGNOSIS AND T ESTING (Continued)
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LAMP BULB SERVICE
INDEX
page page
REMOVAL AND INSTALLATIONCENTER HIGH MOUNTED STOP LAMP
(CHMSL) BULB . . . . . . . . . . . . . . . . . . . . . . . . . 7CITYLIGHT LAMP BULB . . . . . . . . . . . . . . . . . . . . 6
HEADLAMP BULB . . . . . . . . . . . . . . . . . . . . . . . . 5LICENSE PLATE LAMP BULB . . . . . . . . . . . . . . . 7REAR FOG LAMP BULB . . . . . . . . . . . . . . . . . . . 7TAIL LAMP BULB . . . . . . . . . . . . . . . . . . . . . . . . . 6
REMOVAL AND IN STALLATI ON
HEADLAMP BULB
REMOVAL
(1) Release the hood latches and open hood.(2) Disconnect the headlamp wire harness connec-
tors.(3 ) Remove the headlamp bezel re ta in ing screws
and bezel (Fig. 1).(4 ) Remove the headlamp re ta in ing r ing screws
and retaining ring (Fig. 2).(5) Remove the headlamp from vehicle.(6) Remove rubber seal boot (Fig. 3).(7) Disengage wire retaining r ing from headlamp
(Fig. 4).(8) Pull the headlamp bulb from back of headlamp
assembly (Fig. 5).
Fig. 1 Headlamp Bezel
Fig. 2 Headlamp Retaining Ring
Fig. 3 Headlamp Rubber Seal Boot
TJ LAMPS 8L - 5
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REAR FOG LAMP BULB
REMOVAL
(1 ) R em ove t h e r ea r fog la m p le ns a t t a ch in gscrews and lens (Fig. 9).
(2) Remove t he bu lb from th e fog lamp socket (Fig.
10).
INSTALLATION
(1 ) Pe r form t h e remov a l p rocedu re in reve rseorder.
LICENSE PLATE LAMP BULBREMOVAL
(1) Remove the l icense p la te lamp lens a t tach ingscrews and lens.
(2) Remove the bulb from the socket .
INSTALLATION
(1 ) Pe r form t h e remova l p rocedu re in reve rseorder.
CENTER HIGH MOUNTED STOP LAMP (CHMSL)BULB
REMOVAL
(1) Remove the screws a t tach ing the cen ter h ighmounted s top lamp (CHMSL) lens assembly to t hehousing.
(2) Separa te the CHMSL lens assembly from thehousing.
INSTALLATION
(1 ) Pe r form t h e remova l p rocedu re in reve rseorder.
Fig. 10 Rear Fog Lamp Bulb
Fig. 9 Rear Fog Lamp Lens
TJ LAMPS 8L - 7
REMOVAL AND INSTALLATION (Continued)
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LAMP SERVICE
INDEX
page page
REMOVAL AND INSTALLATIONCENTER HIGH MOUNTED STOP LAMP
(CHMSL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9HEADLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . 8
HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . . 8REAR FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . 10TAIL LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
REMOVAL AND IN STALLATI ON
HEADLAMP ASSEMBLY
REMOVAL
(1) Remove t he headlamp bezel a t taching screws(Fig. 1).
(2) Remove the headlamp assembly retaining ringattaching screws (Fig. 2).
(3) Disconnect the headlamp assembly electricalconnectors and remove the headlamp assembly fromthe bucket .
Instal la t ion
(1 ) Pe r form t h e remov a l p rocedu re in reve rseorder.
HEADLAMP LEVELING MOTOR
REMOVAL
(1) Remove t he headlamp bezel a t taching screwsand bezel (Fig. 3).
(2) Disconnect the headlamp and headlamp level-ing motor electr ical connectors.
(3 ) R em ove t h e h ea d la m p h ou s in g a t t a ch in gscrews (Fig. 4).
(4) Rotate leveling motor one quarter turn counter-clockwise.
(5 ) Pu ll t h e leve lin g mot or from t h e h eadlamphousing.
(6) Separate the leveling m otor from the headlamphousing (Fig. 5).
NOTE: The headlamp leveling motor arm issnapped into the headlamp housing very securely.Use a firm, steady pull to disengage motor armfrom the headlamp housing.
Fig. 1 Headlamp Bezel
Fig. 2 Headlamp Retaining Ring
Fig. 3 Headlamp Bezel
8L - 8 LAMPS TJ
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INSTALLATION
(1 ) Pe r form t h e remov a l p rocedu re in reve rseorder.
TAIL LAMP
REMOVAL
(1 ) Remov e t h e t a il lamp len s a t t a ch in g screwsand lens (Fig. 6).
(2 ) Remove the ta i l l amp housing a t tach ing bol t s(Fig. 7).
(3) Separate the lamp housing from the body.(4) Disconnect the tai l lamp electrical connector
and remove tai l lamp housing.
INSTALLATION
(1 ) Pe r form t h e remova l p rocedu re in reve rseorder.
CENTER HIGH MOUNTED STOP LAMP (CHMSL)
REMOVAL
NOTE: It may be necessary to remove the sparetire.
Fig. 4 Headlamp Housing
Fig. 5 Headlamp Leveling Motor
Fig. 6 Tail Lamp Lens
Fig. 7 Tail Lamp Housing
TJ LAMPS 8L - 9
REMOVAL AND INSTALLATION (Continued)
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(1) R em ove t h e C HMS L h ou sin g t o CH MS Lbracket at ta ching screws.
(2) Disconnect the CHMSL wire harness from theretaining clips.
(3) Remove the cover from the CHMSL contac tbuttons.
(4) Carefu l ly pu l l the wire harness te rminal endsfrom the contact buttons (Fig. 8).(5 ) Route wire harness th rough ta i lga te and sepa-
rate CHMSL from vehicle.
INSTALLATION
(1 ) Pe r form t h e remova l p rocedu re in reve rseorder.
REAR FOG LAMP
REMOVAL
(1) Remove th e rear fog lamp at taching screw (Fig.9).
(2) Disconnect the rear fog lamp electrical conn ec-tor.
INSTALLATION (1 ) Pe r form t h e remova l p rocedu re in reve rse
order.
Fig. 8 CHMSL Assembly
Fig. 9 Rear Fog Lamp
8L - 10 LAMPS TJ
REMOVAL AND INSTALLATION (Continued)
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BULB APPLICATI ON
INDEX
page page
GENERAL INFORMATIONGENERAL INFORMATION . . . . . . . . . . . . . . . . . 11
SPECIFICATIONSEXTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 11
INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 11
GENERAL INFORMATION
GENERAL INFORMATION(1) The following bu lb Applicat ion ta bles lists th e
lamp t i t l e on the left s ide of the column and t radenumber on the r igh t .
CAUTION: Do not use bulbs that have a higher can-dle power the bulb listed in the Bulb ApplicationTable. Damage to lamp can result. Do not touchhalogen bulbs with fingers or other oily surfaces.Bulb life will be reduced.
SPECIFICATIONS
EXTERIOR LAMPS
LAMP B U LB
Back-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P21WCenter H igh Mounted Stop. . . . . . . . . . . . . . . . . .921Headlamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-4License Plate . . . . . . . . . . . . . . . . . . . . . . . . . . .W5WFront Turn Signal . . . . . . . . . . . . . . . . . . . . .P27/7WTail/Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P21/5WRear Turn Signal . . . . . . . . . . . . . . . . . . . . . . .P21WRear F og Lamp . . . . . . . . . . . . . . . . . . . . . . . . .P21WCitylight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T4WSide Repeater . . . . . . . . . . . . . . . . . . . . . . . . . .W5W
INTERIOR LAMPSService procedures for most of th e lamps in the
ins t rument panel, Ins t rument cluster and switchesa r e loca t ed in G rou p 8 E, I n st r u me nt p a ne l a n dGauges. Some components have lamps than can onlybe serviced by a n Auth orized Service Center (ASC)
after the component i s removed from the veh icle.Contact a local dealer for location of nearest ASC.
LAMP B U LB
ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PC74Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PC194Brake Warning System Indicator . . . . . . . . . . .PC194Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . .203Climate Controls . . . . . . . . . . . . . . . . . . . . . . . . .203Console Gear Selector . . . . . . . . . . . . . . . . . . . . . .161Dome Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912High Beam Indicator . . . . . . . . . . . . . . . . . . . .PC194Rear Car go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912Seat Belt Indicator. . . . . . . . . . . . . . . . . . . . . . .PC74Service E ngine Soon . . . . . . . . . . . . . . . . . . . .PC194Turn Signal Indicator. . . . . . . . . . . . . . . . . . . .PC194Underhood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
TJ LAMPS 8L - 11
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