l engineering & projects (pty ltd introduction
TRANSCRIPT
LEAD ENGINEERING & PROJECTS (PTY)
LTD.
INTRODUCTION2021
TABLE OF CONTENTS
• Who is Lead EPC?
– Introduction
– Company Ownership & B-BBEE
– CIDB
– Systems, Certifications & Statistics
• What does Lead EPC do?
– Company Activity
– Clients
– Experience & Specialities
• Why use Lead EPC?
INTRODUCTION
• Multi-Discipline EPC
– Lead EPC specialises in Engineering, Procurement & Construction
Projects.
• Structural, Mechanical, Electrical, Instrumentation and Piping –
SMEIP
– Civil Engineering and Construction In-House & Partners
– Shutdowns and Turnarounds
• Channel Partner for ABB Drive Systems
OWNERSHIP & B-BBEE
B-BBEE STATUS
CIDB GRADING
INTEGRATED MANAGEMENT SYSTEM
Quality Management Systems
POLICY
PROCEDURES
WORK INSTRUCTONS
PROJECT QUALITY PLAN
QUALITY
Lead EPC Quality Management
systems:
- ISO 9001:2015, (certified) The Quality Management System (QMS) establishes the
required systems, processes and procedures to provide
services that aim to exceed the expectations of
customers and satisfy external quality requirements
- ISO45001:2018, (certified) Conform
to OHSAS safety management system
- ISO 3834- Part 2, (certified) Quality requirements for fusion welding of metallic
materials -- Part 2: Comprehensive quality requirements
ISO 3834-2
HSE 45001 CERTIFICATION
• Lead EPC is ISO:45001 accredited
HSE STATISTICS
LEAD EPC reached > 3,000,000 hours without a Reportable Injury in 2021
GROUP ACTIVITY AND
CLIENTS
WHERE ARE WE ACTIVE?
• We are active in Western Africa, Southern Africa, East Africa and the Middle & Far East:– Southern Africa
• Vanderbijlpark, RSA• Secunda, RSA• Gaborone, Botswana• Mocuba, Mozambique• Swaziland
– Central Africa• Kampala, Uganda
– East Africa• Mauritius
– West Africa• Freetown, Sierra Leone
– Middle East• Bahrain
– Far East• Tokyo, Japan
RSA Vanderbijlpark
RSA Secunda
Mauritius
BLUE CHIP CLIENTS
Energy &
Renewable
Energy
Mining
Metals
Process &
Industrial
Iron OreCoal
RutileGold
PlatinumDiamond
Rolling millsProcess lines
FurnacesCasting
Sinter plantCoke ovens
Tunnels, roads &trains
Cement factoriesWater
managementWater purification
Power plantsAutomotive plants
Solar – PVSolar – CSP
WindMicro-Hydro
SECTORS
Oil & Gas
Tank FarmsRail Loading Arms
Pipe LinesPump Stations
RefineriesPetro-Chemical
Fertilising Plants
SERVICES & DISCIPLINES
• Services• SMEIP EPC Turnkey Projects• Fabrication Mechanical & Piping – Vessels, Tanks,
Conveyors & Structures• Maintenance, Shutdowns, Turnarounds• Disaster Recovery Projects• SMEIP & Civils Engineering only Projects• SMEIP & Civils Construction only Projects• System Integration – Automation & Control Solutions
• Disciplines• Civil & Building• Structural, Mechanical & Piping• Electrical & Instrumentation• Control & Communications
Automation & Control Solutions
Specialist E&I EPC Solutions
SERVICES
Multi-Discipline EPC Solutions
Fibre Optic SolutionsMechanical and
Piping Construction
Renewable Energy EPC
Shutdowns & Turnarounds
E&I Construction
Fabrication Engineering Maintenance
SPECIALITIES &
CAPABILITIES
PROJECT MANAGEMENT
• Use PMI PMBoK methodology for engineering/construction projects
• Project managers certified as Project Management Professional (“PMP”)
• Experienced over a wide range of engineering disciplines to effectively implement projects
VALUE CONTRIBUTION
Multi-Discipline SMEIP EPC projects
• Lower total cost to client on EPC projects with in-house capabilities
– Reduced management cost
– Improved Inter-discipline alignment
• One contract to be managed (one stop shop)
• Reduced cost of plant and equipment (Self-owned plant & equipment)
• Reduced project risk to client
– Risk carried by LeadEPC
• Disaster recovery projects
• Offices in Secunda and Vanderbijlpark
• Stores & workshops in Secunda and Vanderbijlpark
• In-house professional registered resources for each discipline MEI.
Tailored Approach Contracts
• Engineering, Procurement & Construction
• Engineering & Draughting
• Procurement
• Procurement & Construction
• Construction
• Management of any of the above
ENGINEERING CAPABILITIES
Electrical• Medium voltage design up 132kV• MV/LV Substation design• Protection grading• Power system modelling• Power quality analysis• Harmonic studies• Power factor correction• Substation SCADA solutions• Drive solutions (coordinated drive systems)• Industrial power distribution and reticulation• Lightning risk analysis• Lightning protection & Earthing designs• Complete electrical design from incoming feeders
through to field devices and equipment
Industries• Metals & Mining• Oil & Gas• Infrastructure• Renewables
Control & Instrumentation• Complete control system solutions
including all field instrument and devices. PLC, DCS & ESD
• SCADA solutions• SIF and SIL calculations• Advance process control• Analyser solutions• Fire & Gas solutions• Fibre optic networks• Ethernet and control process and
supervisory network solutions
Industries• Metals & Mining• Oil & Gas• Infrastructure• Renewables
Spd Contr Cur Contr
Spd Fbk Cur Fbk
Spd RefCur Ref
KpTn KpTn
DCM
ENGINEERING CAPABILITIES
Mechanical & Piping• Static equipment
Heat exchangers Fixed/floating roof tanks Vertical & horizontal vessels Drums Agitators/Mixers Filters
• Rotating equipment• Package equipment (N2 Plant, IA compressors, Boilers)• Piping design and analysis• Design calculations
Wall thickness, structural integrity, hydrostatic pressure, wind load, cyclic load calculations, Pressurized equipment, Nozzle load, Static & dynamic flexibility analysis
• Thermal imaging and 3D scanning• 3D Modelling reviews
Industries• Metals & Mining• Oil & Gas• Infrastructure
Efficeinecy in following design codes• ASME VIII Dev 1&2• ASME II Part A&D• ASME B16.5• ASME B16.47• ASME B31.3• API 620 &650• API 510• API 653 & 579• SANS 347• NBIC• TEMA
ENGINEERING & DESIGN
TOOLS
Discipline Software Tools
Instrumentation &
Controls
EPLAN
Intergraph Intools
Mechanical & Piping Intergraph CADWorx Plant Pro (3D), Tank
Chempute CEASER II, PV Elite, FE/Pipe, Nozzle Pro
Mathcad Professional
RPCI hot tap analysis
Electrical & Power Intergraph: ETAP
DigSilent
Lighting calculations (Relux)
DEHN: Earthing & lightning risk analysis and design
Intergraph SPEL
Drafting AutoCAD, AutoCAD Mechanical,
Autodesk Inventor Pro, NavisWorks
Bentley MicroStation
STRUCTURAL, MECHANICAL & PIPING
• ISO 3834- Part 2, (certified) Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements.
• Fabrication Capabilities for Mechanical & Piping consist of the following:
– Piping (Ferrous & Non-Ferrous)
– Steel Structures & Supports
– Pressure Vessels
DISASTER RECOVERY
• Tailored Management Approach Towards Disaster Projects
• Quick Mobilization
• Efficient Procurement Structure
• Quick Access to Construction Material
• Close Collaboration With Suppliers
• Vast Experience and Excellent Track Record In Disaster Recovery Projects
WHY LEAD EPC?
CONCLUSION
WHY LEAD EPC?
• People with a “CAN-DO” attitude
• Level 1 BBBEE (More than 51% Black Ownership)
• A solid track record in work done for Blue Chip Clients
over the past 7 years
• More than 2.9m man-hours without LTI
• Fabrication shop & Engineering office in Vanderbijlpark
• Workshop & Engineering office in Secunda
• Proven systems and processes
• Innovative value add solutions
• Flexible contracting arrangements
• Specialists in Disaster Recovery
• LEAD EPC ADDs value!
