l eading t he way in c p u m p i n g s y s t e m s full ......pipe weight 10.1 lbs/ft (15 kg/m)...

LEADING THE WAY IN CONCRETE PUMPING SYSTEM

S

FULL

PRO

DUCT

LINE

CAT

ALOG

AN INDUSTRY LEADER FOR OVER 50 YEARS

Delivering Performance, Profitability and Safety

Con Forms, the only manufacturer of concrete placing systems in the United States, is located in the heartland of America and employs over 200

people in the USA, the United Kingdom, Asia and Europe to reinforce global service offerings and support projects both domestically and internationally. We provide state-of-the-art automated manufacturing processes, heat-treating and testing facilities, a full metallurgy lab, and in-house engineering staff to ensure every customer understands their options and ideal solutions as well as receive products of the highest

quality and lowest total cost of ownership (TCO).

Unrivaled Product Quality, Selection and Service

Con Forms offers a vast product line that covers everything from the pump to the point of placement on a concrete pour – including backend kits for all pump

manufacturers, boom kits, laydown lines, couplings, hose and accessories. The full line of placing equipment includes tunnel placers, deck placers, bridge deck spreaders and self-propelled Spider Placer units, which can be engineered to fit any application requirements.

The company’s expert technical sales and in-house engineering staff has decades of hands-on experience solving almost every conceivable global high-rise pumping application. They understand the risks, costs, and performance demands bringing exceptional solutions to high-rise jobsites. Through this process, the company delivers the industry’s leading abrasion resistant pipe, unique bends, custom valves, placing equipment and laydown systems that are tailored to the requirements of each individual project.

Much more than a Vendor

Con Forms is a true value creating partner to its customers and the industry – a manufacturer that listens to customers and works with the industry to develop world-class products specific to their needs. Con Forms’ sales engineers have seen thousands of projects from the planning phase through to completion. The company’s design and manufacturing capabilities, technology, safety standards, and service have consistently provided quality products and added value unrivaled in the industry.

The Con Forms’ dedication to excellence grows with every year of business and with customers served. Don’t trust the safety of your employees and success of your business with unproven, unsupported and unreliable products. Put your trust with a guaranteed solutions provider that backs their product and supports customer efforts every step of the way. Trust Con Forms.

THE CF ADVANTAGE

GLOBAL ENGINEERING, TESTING AND MANUFACTURING HEADQUARTERS - PORT

WAS

HING

TON,

WI,

USA

THE CF ADVANTAGE

THE CF ADVANTAGE

CONSISTENT HARDNESS = INDUSTRY’S BEST ABRASION RESISTANCE &

PRO

DUCT

PER

FORM

ANCE

CONSISTENT WELD QUALITY = INDUSTRY’S BEST PRODUCT SAF

ETY

& PE

RFOR

MAN

CE

i

Boom Pipe

Deck Pipe

Boom Elbows

Boom Reducers

Back End Kits

Accessories

Couplings & Gaskets

Hose & Accessories

Cleanout & Accessories

Wear Parts

Laydown Systems

Highrise / Laydown

System Fittings & Brackets

System Valves

Weld Ends

Placing Equipment

Shotcrete & Small Line

Technical Reference

TABLE OF CONTENTSLE

ADIN

G TH

E W

AY I

N C

ONCR

ETE

PUM

PIN

G SY

STEM

S Pg. 1-3

Pg. 3-5

Pg. 6-8

Pg. 9-10

Pg. 11-13

Pg. 14-15

Pg. 16-21

Pg. 22-27

Pg. 28-29

Pg. 30

Pg. 31-33

Pg. 34-37

Pg. 38-39

Pg. 40-43

Pg. 44-45

Pg. 46-54

Pg. 55-57

Pg. 58-61

1

For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com

TW325 BOOM PIPE

BOOM PIPE - TWIN WALL

Our longest lasting DN125/5 Twin-Wall™ combines our proprietary material chemistry and induction hardening process with chrome carbide liner on the ends to protect the pipe against excessive wear.

Specifications

System DN125/4.8"

Heat Treatment Induction Hardened

Hardness Up to 68HRc

Max Working Pressure 85 bar (1233 psi)

Pipe Weight 9.7 lbs/ft (14.5 kg/m)

F.W.C. Weight 28.8 lbs/ft (42.9 kg/m)

■ Twin-Wall™ Deck Pipe (pg. 3)

■ CCI-Lined Deck Pipe (pg. 4)

■ CCI-Lined Elbows (pg. 6)

ORDERING INFORMATION: B48TW M

TW275 BOOM PIPEOur most versatile DN125/5 Twin-Wall™ System combines our proprietary material chemistry and induction hardening process with chrome carbide liner on the ends to protect the pipe against excessive wear.

Specifications

System DN125/4.8"





F.W.C. Weight 28 lbs/ft (41.6 kg/m)



■ TW275 Elbows (pg. 7)

ORDERING INFORMATION: B48TWL M

TW250 BOOM PIPEThe industry’s longest wearing DN112/4.4 Twin-Wall™ System combines our proprietary material chemistry and induction hardening process with chrome carbide liner on the ends to protect the pipe against excessive wear.

Specifications

System DN112/4.4









■ CCI-Lined Reducers (pg. 9)

■ CCI-Lined Back End Kit (pg. 11, 13)





*See pipe ordering guide for more information

Recommended Components



Boom

Pip

e

2

TW462 BOOM PIPEOur most versatile DN117/4.6 Twin-Wall™ System combines our proprietary material chemistry and induction hardening process with chrome carbide liner on the ends to protect the pipe against excessive wear.

Specifications

System DN117/4.6










ULTRA PLUS BOOM PIPEOur extended life single-wall system. Ultra Plus boom pipe is hardened through a multiple step heat treating process and offers CCI-lined weld ends.

Specifications

System DN125/5

Heat Treatment Multiple step process



Pipe Weight 10.1 lbs/ft (15 kg/m)


■ Ultra Plus Deck Pipe (pg. 5)


ORDERING INFORMATION: BC57 MH

ULTRA III BOOM PIPEOur Ultra III system is an induction hardened single-wall pipe that utilizes CCI-lined (chrome carbide) weld ends for added pipe end protection. Ultra III systems will match up best with cast manganese elbows, back end kits and hardened steel reducers.

Specifications

System DN125/5

Heat Treatment Induction hardened





■ Ultra III Deck Pipe (p. 5)

■ Cast Manganese Elbows (p. 8)

ORDERING INFORMATION: B487 MH





■ Hardened Steel Reducers (p. 10)

■ Hardened Cast Steel Back End Kit (p. 12, 13)

See pipe ordering guide for more information (pg.ii)*F.W.C. = Filled with Concrete




BOOM PIPE - SINGLE WALL

Boom Pipe


3

DECK PIPE - TWIN WALL

XL-92 BOOM PIPEOur least expensive non-heat treated single-wall system. Not designed for demanding applications or long life requirements.

Specifications

System DN125/5

Heat Treatment Non-heat treated

Hardness None




■ XL-92 Deck Pipe (5)

■ Cast Manganese Elbows (8)

ORDERING INFORMATION: B507 M

DN125/5 Twin-Wall™ Deck Pipe combines our proprietary material chemistry and induction hardening process. The ends are designed with a chrome carbide liner for wear protection at the coupling joint.

Specifications

System DN125/5





TW5 + 2 DECK PIPE

■ Twin-Wall™ Boom Pipe (1,2)

■ Twin-Wall™ Elbows (7)

■ CCI-Lined Elbows (6,7)

ORDERING INFORMATION: B5XW M

DN117/4.6 Twin-Wall™ Deck Pipe combines our proprietary material chemistry and induction hardening process. The ends are designed with a chrome carbide liner for wear protection at the coupling joint.

Specifications

System DN117/4.6





TW510 DECK PIPE

■ Twin-Wall™ 4.6 Boom Pipe (2)

■ CCI-Lined 4.6 Elbows (7)

ORDERING INFORMATION: B46XW M

■ Single-Wall Steel Reducers (10)

■ Hardened Cast Steel Back End Kit (p.12, 13)

■ CCI-Lined Reducers (9)

■ CCI-Lined Back end Kit (11, 13)

■ CCI-Lined Reducers (9)

■ CCI-Lined Back End Kit (11, 13)

See pipe ordering guide for more information (pg.ii)*F.W.C. = Filled with Concrete




Boom

Pip

eBo

om P

ipe

Dec

k Pi

pe


58 59


Tech

nica

l Ref

eren

ce

Concrete Placing System Engineering Data

Concrete Placing Line Weights

CF = Center To FaceCL = Chord LengthCLR = Center Line RadiusANGLE = Bend AngleT = Tangent Length On BendD = DiameterH = Height From Face

Pipe Wear Life Comparison Chart

TW46

2TW

275

& 32

5

TW25

0

ULTRA III

ULTRA PLUS

XL-92

0 10 20 30 40 50 60 70 80 90 100

70

65

60

55

50

45

40

35

30

25

20

15

10

5

0

Hardness Gradient Through Pipe Wall

Hard

ness

[HRD

]

% Depth Through Wall From Inside Diameter

XL-92 Ultra 3 TW250 TW462 Ultra TW275 TW325Soft Plus

Fact

or x

Tim

es

Wea

r Life

Com

paris

on

10

8

6

4

2

0

Your concrete pumping system is only as strong and reliable as the sum of its parts. So be sure that every component, from the

backend kit to the tip hose, is consistent and proven Conforms quality. Conforms has made it easy by developing numerous

performance matched system solutions keyed to the boom pipe and all components meet or exceed CPMA standards.

For over 50 years our product solutions have always started with the needs of our customers. They have a need, we get involved,

solve the problem and create a product. Because of this, we design, manufacture, test and provide 80% of everything we sell. We

are the experts the industry partners with to solve their problems through safe, cost effective and reliable solutions.

Whether your need is for maximum performance, lowest purchase cost, or any intermediate cost/performance combination in

between, Conforms has the ideal system solution for you.

TW 325 Our longest lasting 4.8" Twin-WallTM System that features a 3.25mm wear resistant boom pipe liner, chrome charbide insert (CCI), weld ends, elbows, reducers and backend-kit. It meets the strict weight requirements for standard booms.

TW 275 Our most versatile 4.8" ID Twin-WallTM System utilizes a 2.75mm wear-resistent boom pipe liner requirements for 4.8" ID weight restricted booms.

TW 462 Our 4.6" ID Twin-WallTM System utilizes a 2.0 mm wear-resistent boom pipe liner and meets weight requirements for 4.6" ID weight restricted booms.

TW 250 Features the industries thickest in a 4.4" ID System for weight restricted booms.

ULTRA PLUS Our extended life single wall system, Ultra Plus boom and deck pipe are hardened through a multiple heat treating process and offers CCI weld ends, elbows, reducers and backend kit. Available in 4.8" and 4.4" ID.

ULTRA III Heat treated single wall system in 4.8" diameter, utilizing CCI weld ends, with cast manganese elbows, backend kit and hardened steel reducers.

XL-92 Our least expensive, non-heat treated 4.8" ID System. Not designed for demanding applications or long life requirements.

All Conforms concrete pumping boom systems come in any custom customer color desired, call Conforms for details.

TECHNICAL REFERENCE DATA TOTAL SYSTEM SOLUTIONS & PERFORMANCE

60 61


Tech

nica

l Ref

eren

ce

325

+

250

462

ELBOWS

TWIN-WALL Heat-treated double wallULTRA Heat-treated single wallXL-92 Non heat-treated single wall

TW325TW275TW462TW250Ultra PlusUltra IIIXL-92

BOOM PIPE

DECK PIPE

BACKEND KIT

REDUCERS

HOSE Tapered HoseN2 HoseSB Hose

RECOMMENDED SYSTEM COMPONENTS

XL-92

275

III

325

+

250

462

CCI LinedTwin-WallCCI LinedCCI LinedCCI LinedCast ManganeseCast ManganeseXL-92

275

III

325

+

250

462

TW5+2 or CCI LinedTW5+2 or CCI LinedTW510TW5+2 or CCI LinedUltra Plus or CCI LinedUltra IIIXL-92XL-92

275

III

325

+

250

462

CCI LinedCCI LinedCCI LinedCCI LinedCCI LinedHardened SteelNon-HardenedXL-92

275

III

325

+

250

462

CCI LinedCCI LinedCCI LinedCCI LinedCCI LinedHardened, Cast SteelHardened, Cast SteelXL-92

275

III

TM

TM

TECHNICAL REFERENCE DATA

TOTAL SYSTEM SOLUTIONS & PERFORMANCE

System Boom Pipe Boom Pipe Deck Pipe Deck Pipe Boom Pipe Wall Type Heat Treating System Size (in.) Wall Thickness Weld Ends Deck Pipe Wall Thickness Weld Ends Elbows Reducers Backend Kit

TW325 Twin-Wall Induction Heat Treated 4.8" ID 3.25mm + 1.5mm

* CCI Lined

TW5+2 (4.8" ID) 5.0mm + 2.0mm * CCI Lined * CCI Lined * CCI Lined * CCI Lined

CCI Lined (4.8" ID) 7.5mm


CCI Lined TW5+2 (4.8" ID) 5.0mm + 2.0mm

CCI Lined CCI Lined CCI Lined CCI Lined CCI Lined (4.8" ID) 7.5mm TW462 Twin-Wall Induction Heat Treated 4.6" ID 2.00mm + 1.5mm CCI Lined TW5+2 (4.6" ID) 5.1mm + 2.0mm CCI Lined CCI Lined CCI Lined CCI Lined


CCI Lined TW5+2 (4.8" ID) 5.0mm + 2.0mm

CCI Lined CCI Lined CCI Lined CCI Lined CCI Lined (4.8" ID) 7.5mm

Ultra Plus

Single Wall Multiple Heat Treating 4.8" ID .194" (4.9mm)

CCI Lined

Ultra Plus (4.8" ID) .261" (6.6mm) CCI Lined CCI Lined CCI Lined CCI Lined

Processes CCI Lined (4.8" ID) 7.5mm

Single Wall Multiple Heat Treating 4.4" ID .177" (4.5mm)

CCI Lined Ultra Plus (4.8" ID) .261" (6.6mm)

CCI Lined CCI Lined CCI Lined CCI Lined Processes CCI Lined (4.8" ID) 7.5mm

Ultra III Single Wall Induction Heat Treating 4.8" ID .194" (4.9mm)

CCI Lined

Ultra III (4.8" ID) .261" (6.6mm) CCI Lined Cast Manganese Hardened Steel Hardened Steel

Cast Steel

XL-92 Single Wall Non-Heat Treated 4.8" ID 7 gauge (.180" / 4.6mm) Steel Ends UX-92 (4.8" ID) .261" (6.6mm) Steel Ends Cast Manganese Steel

Hardened Steel Cast Steel

Technical Reference

*CCI. = Chrome Carbide Insert

4

SAFETY AS A STANDARD

Concrete pumping comes with a wide variety of risk factors, and in such a niche industry,

there are very few experts. Safety is of the utmost importance and a cornerstone at

Con Forms and comes as a standard with the entire Con Forms product line.

All Con Forms’ products are CPMA certified, meaning they meet the high

safety standards set by the Concrete Pump Manufacturers Association.

Con Forms is also a proud founding member of the American Concrete

Pumping Association.

Due to the company’s expertise in concrete delivery systems, customers

continue to request safety training tailored to their projects. Representatives

from Con Forms have traveled the globe to educate professionals on best safety

practices to keep their workers safe on jobsites, with an emphasis on jobs that

require high-pressure concrete pumping lines.

Con Forms safety training has proven beneficial to a broad industry audience including

equipment operators, equipment managers, company owners, project managers, safety

managers and construction superintendents. These safety presentations help to improve

worksite safety conditions by pointing out potential problem spots, and areas to inspect and

observe to help avoid safety issues before they occur.

ASME B30.27-2014

CERTIFIED

T H E CON ST RUCT IO N F O R MS , INC . FAMILY O F BRA NDS

5

WE MAKE BIG THINGS HAPPENFrom skyscrapers nearing 200 floors to floating petroleum production platforms, we have the knowledge and the products to

make engineering feats happen when placing concrete.

WE ARE GREAT UNDER PRESSUREFrom complex engineering assignments to products that perform under extreme workloads, we excel under pressure.

We understand the pressures of the worksite and proactively find solutions in partnership with our customers to keep everything

moving. We know the pumping industry and understand it relies on us to lead the way by developing innovative new ways of

doing business to improve productivity, safety and our customers bottom line.

WE MIX POWER & NIMBLENESSWhile we fuel the concrete placing industry with top grade products, we also have

the entrepreneurial ability to invent, prototype, test and produce solutions

in our own facilities, becoming a powerful partner to our global

customers.

WE DO THINGS THE RIGHT WAYWe view the world through a long lens,

and with a long term vision. We view

both clients and employees as long

term relationships. So from the

products we create to the

business relationships we

develop, we always go out

of our way to do things

the right way.

THE CO NSTRUCT IO N F O R MS, I N C . FAMI LY OF BRANDS

D eliv er ing C onfidence

D eliv er ing C onfidence

50 YEARS

50 YEARS

North America

Major global markets served

© Con Forms - 03.2020.FLC.REV1

Europe

800-223-3676

777 MARITIME DRPORT WASHINGTON, WI 53074

[email protected]

WWW.CONFORMS.COM

l eading t he way in c p u m p i n g s y s t e m s full ......pipe weight 10.1 lbs/ft (15 kg/m)...

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