kyocerapr13

7/28/2019 KyoceraPR13

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MEGACOAT

For stable cutting and long tool life of difficult-to-cut materials

For Heat-Resistant Alloys

PR13-Series/ SW05

PR1305/PR1310/PR1325

New PVD Coated Carbide for:

Nickel-based heat-resistant alloys

Iron-based heat-resistant alloys

Cobalt-based heat-resistant alloys

Precipitation hardened stainless steels

SWO5

New Uncoated Carbide for Titanium A


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TiAlN

TiN

MEGACOAT

Hardness

Oxidation temperature(C)

MEGACOAT

For Heat Resistant Alloys

PR1305/1310/1325 New MEGACOAT technology for extended tool life

Special carbide substrates

Cutting performance evaluation of PR13-series

New edge preparation for PR13-Series and SW05 Fine Edge Treatment (FET)

Excellent wear resistance and heat resistance

Fracture resistance and stabilization

Low cutting force reduces chattering

MEGACOAT High oxidation resistance Smooth surface High bonding strength of coating layer Extra hard coating layer

Special carbide substrate

MEGACOAT's oxidation resistance and physhardness are superior to that of TiAIN providimproved crater wear resistance and extended tool

Large rake angle and minimalhoning controls burrs andnotching and improvessurface finish

A uniform grain structure providessuperior thermal shock resistance and

hardness stability

Improved cutting edge condition by

Fine Edge Treatment (FET) technology

High

Hig

LowLow Fracture Resistance

(Toughness)

FinishContinuous

Semi-finishLight Interrupted

RoughingInterrupted

PR1305

PR1310

PR1325Cutting

Speed

Insert Grades Application

PR1305

Continuous / Finishing

PR1310

Mid to High-SpeedMachining / Light

Interruption

PR1325

Interrupted / Roughing

Condition Vc=148 sfm, d.o.c=0.01, ipr=0.006

Continuous (External), CNMG432MS

Internal evaluationIn-house cutting test (Inconel 718)

Excellent wear resistance

Competitor A

0

0.004

0.008

0.012

5 10 15 20 25

Nosewear(in)

Cutting time (min)

PR1305 MS Chipbreaker

Competitor B

Condition Vc=98 sfm, d.o.c=0.01, ipr=0.006

Inconel 718 Interrupted (External),

CNMG432

Cutting capability (Inconel 718)

Number of Impacts

Competitors

PVD Coated Grade

TK Chipbreaker

0 50 100 150 200

Internal evaluation

Excellent fracture resistance


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Insert Grades Application

SW05High Speed Finishing

to Medium-Roughing of

Titanium Alloys

HighLow Fracture resistance(Toughness)

FinishContinuous

Semi-finish

Light Interrupted

Roughing

Interrupted

SW10

SW25

SW05

High

Low

Cutting

Speed

(SW10 & SW25 are available by sqecial request only)

SW05

For Titanium Alloys

SW05

Special carbide substrate

Cutting performance evaluation of SW05

PR13-Series and SW05 Insert Grade Selection

Special carbide maintains hardness atelevated temperatures and provides

improved wear resistance forhigh-speedfinishing to medium cutting

5

-5

0

5

1

55

-5

0

5

1

-5

0

5

1

-5

0

1

-5

0

1

-5

0

1

ConditionVc =197 fm, d.o.c=0.02 ,f=0.006 ipr, wet

Continuous (External), CNGG432

(Ti-6Al-4V)In-house cutting test

Ra=1.20um, Rz=4.67um

SW05TK Chipbreaker

Ra=1.77um, Rz=7.27um

0.002

0.004

Competitor D

Competitor D

Finished surface roughness(after 153.2min)

SW05

TK Chipbreaker

Nosewear(in)

Excellent wear resistance

Improved Cutting edge condition by FETTechnology

Material Cutting range Insert Grades

Nickel-based heat-resistant alloys (Inconel718,etc)

Iron-based heat-resistant alloys (A286,etc)

Cobalt-based heat-resistant alloys (S816,Stellite,etc)

Precipitation hardened stainless steels (SUS630 etc. )

Finishing PR1305

Medium-Roughing PR1310

Roughing PR1325

Titanium alloys (Ti-6Al-4V etc.)Finishing SW05

Medium-Roughing SW05

Good wear resistance and long tool life


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30-40 pcs/edge

15-20 pcs/edge

Inconel 713

Stator

Vc = 131 sfm

d.o.c= 0.02"

f= 0.008 ipr

WET

WNMG432MU PR1310

1.

57

0.

315

0.

394

0.7

PR1310

Competitor G

Kyocera showed 2 times longer tool life than Competitor G.

more than 10 pcs/edge

Chipbreaker Selection Guide

Case Studies

15

23

0.25

0.25

12

19

19

9

15

15

13

9

MS ChipbreakerMQ Chipbreaker MU Chipbreaker TK Chipbreaker

Positive land

Tough cutting edge

Good chip control

Large rake angle

Low cutting force

Good chip control

Large rake angle

Low cutting resistance

Reduces notching & burrs

Sharp cutting performance

Higher edge strength than MS chipbreaker atlarge D.O.C. cutting

Improved chip evacuation

Produces large curled chips

0

0.04

0.08

0.12

0.004 0.008 0.0120

0.04

0.08

0.12

0.004 0.008 0.012 0.016

0.16

MQ

TK TK

Feedrate

(ipr)

(inches) (inches)

(ipr)

Feedrate

SW05 for Titanium Alloys PR13-Series for Heat-Resistant Alloys

MS

MU

MS

MQ

MU

DepthofCut

DepthofCut

10 pcs/edgeDoubleth

e

ToolLife!

Inconel 718

Ring (Aircraft Parts)

Vc = 115 sfm

d.o.c= 0.04"

f = 0.008 ipr

WET

CNMG432TK PR1305

4.3mm

PR1305 Competitor Coating F

PR1305

Competitor F

After 10 pieces, the PR1305 insert showed better wearresistance than Competitor F which allowed for continuedmachining.

Goodwearresistanc

e

First Choice Chipbreaker

For Medium to Roughing Cutting


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3 pcs/edge

2 pcs/edge

7 pcs/edge

3 pcs/edge

110-125 pcs/edge

60 pcs/edge

8 pcs/edge

4-5 pcs/edge

Inconel 625Aircraft Parts

Vc= 131 sfm

d.o.c. = 0.05"

f = 0.006 ipr

WETCNMG432MS PR1310

3 pass

0

.394

0.98

PR1310

Competitor L

Kyocera showed up to 2 times longer tool life than Competitor L.

25 pcs/edge

6 pcs/edge

Inconel 718Square bar

Vc= 66 sfm

d.o.c. = 0.05"

f = 0.001 ipr

WETCNMG432MS PR1325

pass

0.3

94

1.97

PR1325

Competitor M

Kyocera showed 4 times longer tool life than Competitor M.

316L SSValve

Vc = 656 sfm

d.o.c= 0.10"

f = 0.01 ipr

WET

CNMG432MS PR1310

1.1

3.3

4 pass

PR1310

Competitor K

Kyocera showed 2 times longer tool life than Competitor K.

more than 5 pcs/edge

1 pcs/edge

316L SSNozzle (Aircraft Parts)

Vc = 295 sfm

d.o.c= 0.05~0.08"

f = 0.005 ipr

WET

CNMG432MU PR1310

4 pass 5 pass

3.1

5

7.9

PR1310

Competitor J

Kyocera showed 5 times longer tool life than Competitor J.

Inconel 718Connector

Vc = 174 sfm

d.o.c = 0.08"

f = 0.08 ipr

WET

CNMG432MS PR1310

1.5

0.8

PR1310

Competitor I

Kyocera showed 2 times longer tool life than Competitor I.

Incoloy A286Shoulder bush

Vc = 230 sfm

d.o.c = 0.06"

f = 0.007 ipr

WET

CNMG432MS PR1310

13 passes

4

2

PR1310 Vc=230 sfm

Competitor H Vc=180 sfm

Kyocera processed 1.5 times as many workpieces compared to Competitor H.Cutting speed increased 27% allowing for improved productivity.

1.5timesthetool

life!

27%increaseinc

utting

speed!

Upto2times

thetoollife!

Morethan

Doublethe

ToolLife!

Five

times

theTool

Life!

Over 4 Timesthe Tool Life!

Two

times

thetool

life!

Case Studies


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(inches)

Description A T d

CN_43_ 0.500 0.188 0.203

CN_54_ 0.6300.250

0.250

CN_64_ 0.750 0.312

DN_43_0.500

0.188

0.203DN_44_ 0.250

SN_43_ 0.500 0.188

SN_64_ 0.750 0.250 0.312

A

80 T

r

d

CN_

T

A

55

r

d

DN_

A

T

r

d

SN_

Shape Description

Dimension

(Inch)MEGACOAT Carbide

r

PR1305

PR1310

PR1325

SW05

Finishing-Medium

CNMG 431MQ 0.016

432MQ 0.031

Medium-Roughing

CNMG 431MS 0.016

432MS 0.031

433MS 0.047

434MS 0.063

Medium-Roughing

CNMG 431MU 0.016

432MU 0.031

CNMG 542MU 0.031

543MU 0.047

544MU 0.063

CNMG 643MU 0.047

644MU 0.063

Medium-Roughing

CNMG 431TK 0.016

432TK 0.031

Medium-Roughing / Sharp Edge

CNGG 431TK 0.016

432TK 0.031

Finishing

DNMG 431MQ 0.016

432MQ 0.031

DNMG 441MQ 0.016

442MQ 0.031

Shape Description

Dimension

(Inch)MEGACOAT Carbide

r

PR1305

PR1310

PR1325

SW05

Medium-Roughing

DNMG 431MS 0.016

432MS 0.031

433MS 0.047

DNMG 441MS 0.016

442MS 0.031

443MS 0.047

Medium-Roughing

DNMG 431MU 0.016

432MU 0.031

DNMG 441MU 0.016

442MU 0.031

Medium-Roughing

DNMG 431TK 0.016

432TK 0.031

DNMG 441TK 0.016

442TK 0.031


DNGG 431TK 0.016

432TK 0.031

DNGG 441TK 0.016

442TK 0.031

Finishing-Medium

SNMG 431MQ 0.016

432MQ 0.031

Medium-Roughing

SNMG 431MS 0.016

432MS 0.031

433MS 0.047

434MS 0.063

Medium-Roughing

SNMG 643MU 0.047

644MU 0.063

:Standard Stock

: World Express


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Shape Description

Dimension(Inch)

MEGACOAT Carbid

r

PR1305

PR1310

PR1325

SW05

Medium-Roughing

WNMG 431MU 0.016

432MU 0.031

Medium-Roughing

WNMG 431TK 0.016

432TK 0.031


WNGG 431TK 0.016

432TK 0.031

Shape Description

Dimension

(Inch)MEGACOAT

Carbid

r

PR1305

PR1310

PR1325

SW05

Finishing-Medium

CCMT 3251MQ 0.016

3252MQ 0.031

Finishing-Medium

DCMT 21505MQ 0.008

2151MQ 0.016

DCMT 3251MQ 0.016

3252MQ 0.031

:Standard Sto

: World Expre

Shape Description

Dimension(Inch)

MEGACOAT Carbide

r

PR1305

PR1310

PR1325

SW05

Finishing-Medium

TNMG 331MQ 0.016

332MQ 0.031

Medium-Roughing

TNMG 331MS 0.016

332MS 0.031

333MS 0.047

Medium-Roughing

TNMG 331MU 0.016

332MU 0.031


TNGG 331TK 0.016

332TK 0.031

Finishing

VNMG 331MQ 0.016

332MQ 0.031

Medium-Roughing

VNMG 331MS 0.016

332MS 0.031

333MS 0.047

Medium-Roughing

VNMG 331MU 0.016

332MU 0.031

Finishing-Medium

WNMG 431MQ 0.016

432MQ 0.031

Medium-Roughing

WNMG 431MS 0.016

432MS 0.031

433MS 0.047

d

A

60

Tr

(inch

Description A T d

TN_33_0.375

0.1880.15

VN_33_

WN_43_ 0.500 0.20

(Inche

Description A T d

CC_325_ 0.375 0.156 0.173

7DC_215_ 0.250 0.094 0.110

DC_325_ 0.375 0.156 0.173

T

A

80

r

d

35 T

A

r

d

TN_ VN_ WN_

T

A

80

r

d

55 T

A

r

d

CC_ DC_


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