kyfast, effective impact cleaning - alfa laval · documentation, the toftejorg tz-79 can be...
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kyFast, Effective Impact CleaningAlfa Laval TJ TZ-79 Rotary Jet Head
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ApplicationThe Toftejorg TZ-79 rotary jet head provides 3D indexed impactcleaning over a defined time period. It is automatic and represents aguaranteed means of achieving quality assurance in tank cleaning.The device is suitable for processing, storage and transportation tanksand vessels between 250 and 1.250 m3. Used in breweries, food anddairy processes and many other industries.
Working principleThe flow of the cleaning fluid makes the nozzles perform a gearedrotation around the vertical and horizontal axes. In the first cycle, thenozzles lay out a coarse pattern on the tank surface. The subsequentcycles gradually make the pattern more dense, until a full pattern isreached after 8 cycles.
TECHNICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with thecleaning fluid
Standard Surface finish: . . . . . . . . . . Ra 0.5µm exteriorMax. throw length: . . . . . . . . . . . . . 9 - 26 mImpact throw length: . . . . . . . . . . . . 5 - 14 m
PressureWorking pressure: . . . . . . . . . . . . . 3 - 12 barRecommended pressure: . . . . . . . . . 5 - 6.5 bar*
* Does not apply for 4 x ø9 mm (0.16 x ø0.35 inch) 100%
Cleaning Pattern
First cycle Full pattern
The above drawings show the cleaning pattern achieved on acylindrical horizontal vessel. The difference between the first cycle andthe full pattern represents the number of additional cycles available toincrease the density of the cleaning.
Certificates2.1 material certificate and ATEX.
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PHYSICAL DATA
Materials316L (UNS S31603), PTFE, PVDF, PEEK, Carbon, ETFE, TFM.
TemperatureMax. working temperature: . . . . . . . . 95°CMax. ambient temperature: . . . . . . . . 140°C
Weight: . . . . . . . . . . . . . . . . . . . . 12.2 kg
ConnectionsStandard thread: . . . . . . . . . . . . . . 2” Rp (BSP) or NPT, female
OptionsElectronic rotation sensor to verify 3D coverage.
CautionDo not use for gas evacuation or air dispersion.
Flow Rate Nozzles mm Impact Throw Length Nozzles mm
Flow rate
m3/h
2 3 4 5 6 7 8 bar
4xø10 4106
-002
515
4xø9
4xø8
20
25
30
35
40
1211109
45
50
Throw length
m
2
10
2 3 4 5 6 7 8 bar
4106
-002
6
1211109
8
6
4
20
18
16
14
12
30
28
26
24
22
32
A
B
A
A
B
B
4xø9
34
4xø9
4xø10
4xø8
4xø10
4xø8
Inlet pressure Inlet pressureA: Wetting - B: Impact cleaning
Dimensions (mm) Cleaning Time, Complete PatternMin. RPM of machine body Nozzles mm
C
4106-0010
AB
D
EF
4106-0011
HG J
PTM (Pattern time minutes)
4106
-002
7RPM
5
10
2 3 4 5 6 7 8 bar
15
20
25
30
35
40
1211109
4xø104xø84xø9
4xø9 0%
1.0
1.1
1.3
1.2
1.5
1.7
1.4
2.5
2.0
4.0
3.0
6.05.0
8.010.0
Inlet pressure
A B C D E F G H J356 220 2” BSP / 2” NPT 268 98 195 ø280 ø343 ø232
Standard DesignThe choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Selfcleaning arm available. As standarddocumentation, the Toftejorg TZ-79 can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation toolTRAX is a unique software that simulates how the Toftejorg TZ-79 performs in a specific tank or vessel. The simulation gives information on wettingintensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine and thecorrect combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaningapplications. A TRAX simulation is free and available upon request.
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Wetting Intensity
2.5
2.9
3.4
3.9
4.5
5.3
6.1
7.1
8.3
9.6
11
13
15
0.06
0.07
0.08
0.09
0.11
0.13
0.15
0.17
0.20
0.24
0.27
0.32
0.37
TD 523-208
(USgallon/ft2)
TZ-79 TZ-79
D8m H10m, Toftejorg TZ-79, 4 x ø10 mm, 0 % Time = 5.5 min.,Water consumption = 2565 l
D8m H10m, Toftejorg TZ-79, 4 x ø10 mm, 0 % Time = 23.3 min.,Water consumption = 10868 l
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ESE00321EN 1507
Alfa Laval reserves the right to change specifications without prior
notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval
Corporate AB. © Alfa Laval
How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.