kwazulu-natal tooling initiative presented by: umash ramkalawon regional programme manager kznti...
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KWAZULU-NATAL TOOLING INITIATIVE
Presented by:
Umash RamkalawonRegional Programme ManagerKZNTI
Re-structuring of the South AfricanTool, Die and Mould-making
Industry
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Rehabilitation and growing of the Tool, Die & Mould-making Industry in South Africa
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History of the TDM Sector in SA
EUGlobal
4,6%
SA
1%
% Annual turnover
Packaging &
consumer goods
35%
25%
Mining & other
Automotive
(7 OEMs)
40%
Sector ratio
BMW
Toyota
Nissan
Volkswagen
General Motors
Mercedes Benz
Ford Motor company
1990 2010
80%
Capacity (increasing imports
from China and others)
Loss In Local Tooling
ManufacturingCapacity
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Distress Drivers for the Sector in SA
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Economic Impact of the Tooling Sector in SA
• The tooling sector can be classified as a sub-sector under the “Metal Fabrication, capital equipment and transport equipment” sector
• High employment and growth multipliers• Strong backward linkages
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National Intervention in the TDM Sector
• The Tooling Initiatives across SA is guided by the intervention programmes set by the National Tooling Initiative(NTI) which has been incorporated into the DTI’s Industrial Policy Action Plan – IPAP(2013- 2016) as a key action programme for Capital Equipment and Allied Services.
Establishment of TDM Cluster Managementstructures in 6 provincial locations
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KZNTI Strategic Concept
SUSTAINABLE ECONOMIC GROWTH within the
TDM SECTOR
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KZNTI Intervention Projects
Business capacity expansion
Cluster structure development
Competitiveness improvement
Technology recapitalization
TDM sector skills development
Localisation of international tooling companies
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TDM Sector Skills Development
• TDM Powered Apprenticeship Programme• Pilot programme developed by industry experts and funded by the DTI• The future tooling qualification
526 students at selected FET Colleges across the country
65 students in KZN
• Level 1
20 students in Pmb
• Level 2
19 Students in Pmb
26 Students in Dbn Additional intake of 500
students for 2014
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….continued
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Business Capacity Expansion
• Tooling Incentive Scheme• Recommended amendments to the current investment incentive structure
of the Automotive Production and Development Programme (APDP) and
the Automotive Investment Scheme(AIS)
• AISo Current capital investment incentive structure ranges from 20% to 30%o It is proposed that this incentive is offered to automotive tooling at a 50%
standard rate
• APDPo The light vehicle APDP offer's local value addition incentives in the form
of a Production Incentive applied for via a Production Rebate Credit Certificate
o It is proposed that for tooling local value addition, the benefits apply at the vulnerable products level to provide a significant boost to tooling localization.
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….continued
Rand value of imported automotive tooling used for calculations
are as follows,• Historic average of R 2, 227 billion per annum• Forecasted value of R 4 billion per annum
Historic average(R2 227 million)
Forecast(R4 000 million)
Additional local value added R 534 000 000 R 960 000 000
Additional AIS for Local tooling (R 107 000 000) (R 192 000 000)
Production incentive (R 75 000 000) (R 128 000 000)
Benefit to SA economy R 353 000 000 R 640 000 000
Benefit as a % of VA 66% 67%
Extra cost to Govt. for VP incentives per annum
(R 25 000 000) ( R 38 000 000)
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Competitiveness Improvement
•Business Development and Systems Training
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THANK YOU