kvl comp lean en 2012
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Show up our Lean manufacturing solutions Poka yokeTRANSCRIPT
KVL COMP Kft. we solve it for you... KVL201205JCXXVISA0001654XPvFR005.12
In business from 1996
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This document is a visual aid of our oral presentation and is not a
complete description of ours activities…
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http://www.musiciansfriend.com/pro-audio/nady-center-stage-microphone-and-stand-kit
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Introduction
KVL Comp Kft. Izabella u.81 1064 Budapest HUNGARY
1996: Foundation
2005: MSZ EN ISO 9001/2000 qualification
KVL Comp Kft. Avenue Van Volxem 400-402 B-1190 Bruxelles BELGIUM
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KVL Comp s.r.o. P.O BOX 44 94301 Štúrovo SLOVAKIA
The following chart provides key highlights of the company.
KEY FIGURES
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what?
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http://www.wisegeek.com/what-is-a-sim-card.htm
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POKA-YOKE mistake-proofing
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http://www.wisegeek.com/what-is-a-sim-card.htm
POKA-YOKE mistake-proofing
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why?
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http://www.gomonews.com/visa-pays-e2bln-to-push-mobile-payments/
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who?
http://sv.wikipedia.org/wiki/Fil:Uncle_Sam_%28pointing_finger%29.jpg
Retail
Direct Marketing
Computers & Electronics
Health & Beauty
Catalog/e-Commerce
Music/Publishing
Pharmaceutical
Automotive
Manufacturing
Grocery & Convenience
Grocery & Convenience
Pharmaceutical
Music/Publishing
Retail
Direct Marketing
Computers & Electronics Health & Beauty
Catalog/e-Commerce
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How?
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CASE STUDIES
ISSUE
CONSEQUENCE
SOLUTION
01: Special equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system
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ISSUE: The operator picks up the wrong glass roof.
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CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.
SOLUTION: Provide a system to check the part before assembling.
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1- The operator picks up the part.
2- The operator puts the part to the conveyor.
3- KVL checks the part number of the part and let the roof be installed.
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Bar code reader
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CASE STUDIES
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01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system
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ISSUE: The operator picks up the wrong part.
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CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.
SOLUTION: Provide a system to show the right part, and check the picking.
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The correct location is shown by the light-curtain by the red indication light.
The light-curtain detects the hand and switch to
green color.
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25 www.kvlcomp.eu © KVL Comp. All rights reserved
Here is an application of our Pick-to-light system along the engine line.
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The correct location is shown by the switch by the red indication light.
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27 www.kvlcomp.eu © KVL Comp. All rights reserved
1 2 3
Video link
PICK-TO-LIGHT SUPERMARKETsystem.
28 28 www.kvlcomp.eu © KVL Comp. All rights reserved
PICK-TO-LIGHT SUPERMARKETsystem.
Ajust the height of the indicator light
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CASE STUDIES
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01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system
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ISSUE: The operator picks up the wrong part.
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CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.
SOLUTION: Provide a system to check the part before assembling.
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33 The operator has to scan the part before assembling.
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CASE STUDIES
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01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system
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ISSUE: The operator forgets to tighten screw(s) or the tightening is not correct.
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CONSEQUENCE: A faulty screw of a lack of screw can cause critical damage for the vehicule.
SOLUTION: Provide a system to make sure that all the necessary screws have been tightened correctly
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Displays the quantity of remaining tightening per tool. The work is finished when the 3 displays are 00 00 00.
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- Controls until 3 tools. - Radio communication based. - Controls tightening and loosening. - Disable the use of the tool if the work is over or no need any work. - If a torque is not correct, the systems can count -1 or go to initial value.
39 www.kvlcomp.eu © KVL Comp. All rights reserved
MISSING bolts?
Video link
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CASE STUDIES
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01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system
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ISSUE: An anomaly is found during the production but cannot be pointed out to the team leader.
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CONSEQUENCE: The anomaly is not repaired from its origin, or will stop the production line for a while.
SOLUTION: Provide a system to show up and visualize the anomaly by a quick look.
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1- The operator has noticed an anomaly. 2- The operator points out the anomaly to his team leader by pulling the signal cord. 3- The team leader received an error signal from the display and go to the workstation.
44 44 44 www.kvlcomp.eu © KVL Comp. All rights reserved
45 45 45 www.kvlcomp.eu © KVL Comp. All rights reserved
Here is a KVL Andon system LED display in car maker application.
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Here is a KVL Andon system plasma display in car maker application.
http://www.marketing-professionnel.fr/pratique-pro/fidelisation-satisfaction-client-dossier-201203.html
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