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New Automatic Test Bench for Pumps commitment = innovation = technology = solution = service = trust

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Page 1: KSB ITUR New Automatic Test Bench

C M Y CM MY CY CMY K

New AutomaticTest Bench for Pumps

commitment = innovation = technology = solution = service = trust

KSB ITUR Spain, S.A.P.O. Box, 4120800 ZARAUTZ (Gipuzkoa) [email protected]

Page 2: KSB ITUR New Automatic Test Bench

C M Y CM MY CY CMY K

CLOSED CIRCUIT TEST BENCH

Our Know-How

Next-generation facility developed by KSB provided

with process management modules by interconnection

of several test beds and even with external networks.

This will enable work in sync and in real time with new

test benches in Frankenthal and Halle (Germany).

In the near future, other KSB Group production centers

will join this system of interconnected test benches.

This will also set up a Global Test Complex in which

the production centers will share information, processes

and data, improving significantly the service

to customers wherever they are.

commitment = innovation

FEATURES:

Area: 1.000 m2

No. of test beds: 9

Installed power: 1.600 KVA

Speed: variable by frequency converter

Q per pump: up to 4.500 m3 / h

H per pump: up 400 m (40 bar)

Max DN: DN 600

Minimum NPSH 0,3 m

Maximum NPSH 49 m

Inspection with full protocol: up to 75 pumps / day

Control booth equipped with multiple computer system can control up to 5 pumpswith variable speed simultaneously on all of them.

With this new unit KSB ITUR test facilities are configured in a way that most of plantpump operation conditions can be simulated.

OIL TEST STANDThis test bench can test gear or screw pumps with clean and

viscous fluids.

Soundproof booth equipped test bench and protected against

gas emissions, emulates the most rigorous and demanding

standards of safety and operation that may take place in fire-

fighting equipment.

FIRE-FIGHTING

TEST BENCH FOR TRAINING AND SERVICE

In order to boost the pump production capacity of the company

and make it independent from of other activities, a test bench

for exclusive use of activities related to the Training Centre and

to test pumps repaired by our After Sales Department.

service = trust

Besides the new test bench including 9 test beds, following exiting test benchesare available:

Since Apri l 2010, KSB ITUR hosts in his headquarters in

Zarautz, the New Automatic Test Bench for Pumps that will

provide up to 75 pumps inspected daily provided with complete

protocols (Q, H, Pabs, efficiency and NPSH).

KSB Group Test specialists from Germany, Brazil and KSB ITUR

itself have worked together in the design, development and

construction of this Automatic Unit. This combination of know-

how, makes this unit one of the most complete and modern

Test Bench facilities in the world.

The main purpose is to energize and streamline the pump

assembly and al low pump inspections from rout ine test

operations to special and long-term tests.

TechnologyData acquisition system, signal processing, calibration, test

parameter calculation and fully automatic valve system.

EngineeringKSB self developed software for management and calculation of

tests, as well as its graphic and written documentation, allows

the standardization of test procedures to customer requirements

This closed circuit design applies to six of the nine beds to test

"End Suction" and "In-Line" pumps. All beds are connected to an

independent cooling system through a heat exchanger. This ensures

that tests can be developed at a temperature below the maximum

stated by the norms.

The bench allows NPSH measurement in each flow point by means

of depressurization inside the tank (up to 50 mbar of absolute

pressure) or pressurizing it (up to 5 bar absolute).

The new test bench allows testing pump units up to 710 kW

including variable speed by frequency converter.

OPEN CIRCUIT TEST BENCHThe open circuit test bench contains two test beds, which are

designed to test high flow horizontal and vertical centrifugal pumps

as well as submersible, reciprocating or eccentric rotor pumps.

The bench is provided with two complemented tanks of 180 m3

capacity. These tanks are properly connected to the cooling

systems and have two open connections to standard pumps.

technology = solution

Page 3: KSB ITUR New Automatic Test Bench

C M Y CM MY CY CMY K

CLOSED CIRCUIT TEST BENCH

Our Know-How

Next-generation facility developed by KSB provided

with process management modules by interconnection

of several test beds and even with external networks.

This will enable work in sync and in real time with new

test benches in Frankenthal and Halle (Germany).

In the near future, other KSB Group production centers

will join this system of interconnected test benches.

This will also set up a Global Test Complex in which

the production centers will share information, processes

and data, improving significantly the service

to customers wherever they are.

commitment = innovation

FEATURES:

Area: 1.000 m2

No. of test beds: 9

Installed power: 1.600 KVA

Speed: variable by frequency converter

Q per pump: up to 4.500 m3 / h

H per pump: up 400 m (40 bar)

Max DN: DN 600

Minimum NPSH 0,3 m

Maximum NPSH 49 m

Inspection with full protocol: up to 75 pumps / day

Control booth equipped with multiple computer system can control up to 5 pumpswith variable speed simultaneously on all of them.

With this new unit KSB ITUR test facilities are configured in a way that most of plantpump operation conditions can be simulated.

OIL TEST STANDThis test bench can test gear or screw pumps with clean and

viscous fluids.

Soundproof booth equipped test bench and protected against

gas emissions, emulates the most rigorous and demanding

standards of safety and operation that may take place in fire-

fighting equipment.

FIRE-FIGHTING

TEST BENCH FOR TRAINING AND SERVICE

In order to boost the pump production capacity of the company

and make it independent from of other activities, a test bench

for exclusive use of activities related to the Training Centre and

to test pumps repaired by our After Sales Department.

service = trust

Besides the new test bench including 9 test beds, following exiting test benchesare available:

Since Apri l 2010, KSB ITUR hosts in his headquarters in

Zarautz, the New Automatic Test Bench for Pumps that will

provide up to 75 pumps inspected daily provided with complete

protocols (Q, H, Pabs, efficiency and NPSH).

KSB Group Test specialists from Germany, Brazil and KSB ITUR

itself have worked together in the design, development and

construction of this Automatic Unit. This combination of know-

how, makes this unit one of the most complete and modern

Test Bench facilities in the world.

The main purpose is to energize and streamline the pump

assembly and al low pump inspections from rout ine test

operations to special and long-term tests.

TechnologyData acquisition system, signal processing, calibration, test

parameter calculation and fully automatic valve system.

EngineeringKSB self developed software for management and calculation of

tests, as well as its graphic and written documentation, allows

the standardization of test procedures to customer requirements

This closed circuit design applies to six of the nine beds to test

"End Suction" and "In-Line" pumps. All beds are connected to an

independent cooling system through a heat exchanger. This ensures

that tests can be developed at a temperature below the maximum

stated by the norms.

The bench allows NPSH measurement in each flow point by means

of depressurization inside the tank (up to 50 mbar of absolute

pressure) or pressurizing it (up to 5 bar absolute).

The new test bench allows testing pump units up to 710 kW

including variable speed by frequency converter.

OPEN CIRCUIT TEST BENCHThe open circuit test bench contains two test beds, which are

designed to test high flow horizontal and vertical centrifugal pumps

as well as submersible, reciprocating or eccentric rotor pumps.

The bench is provided with two complemented tanks of 180 m3

capacity. These tanks are properly connected to the cooling

systems and have two open connections to standard pumps.

technology = solution

Page 4: KSB ITUR New Automatic Test Bench

C M Y CM MY CY CMY K

CLOSED CIRCUIT TEST BENCH

Our Know-How

Next-generation facility developed by KSB provided

with process management modules by interconnection

of several test beds and even with external networks.

This will enable work in sync and in real time with new

test benches in Frankenthal and Halle (Germany).

In the near future, other KSB Group production centers

will join this system of interconnected test benches.

This will also set up a Global Test Complex in which

the production centers will share information, processes

and data, improving significantly the service

to customers wherever they are.

commitment = innovation

FEATURES:

Area: 1.000 m2

No. of test beds: 9

Installed power: 1.600 KVA

Speed: variable by frequency converter

Q per pump: up to 4.500 m3 / h

H per pump: up 400 m (40 bar)

Max DN: DN 600

Minimum NPSH 0,3 m

Maximum NPSH 49 m

Inspection with full protocol: up to 75 pumps / day

Control booth equipped with multiple computer system can control up to 5 pumpswith variable speed simultaneously on all of them.

With this new unit KSB ITUR test facilities are configured in a way that most of plantpump operation conditions can be simulated.

OIL TEST STANDThis test bench can test gear or screw pumps with clean and

viscous fluids.

Soundproof booth equipped test bench and protected against

gas emissions, emulates the most rigorous and demanding

standards of safety and operation that may take place in fire-

fighting equipment.

FIRE-FIGHTING

TEST BENCH FOR TRAINING AND SERVICE

In order to boost the pump production capacity of the company

and make it independent from of other activities, a test bench

for exclusive use of activities related to the Training Centre and

to test pumps repaired by our After Sales Department.

service = trust

Besides the new test bench including 9 test beds, following exiting test benchesare available:

Since Apri l 2010, KSB ITUR hosts in his headquarters in

Zarautz, the New Automatic Test Bench for Pumps that will

provide up to 75 pumps inspected daily provided with complete

protocols (Q, H, Pabs, efficiency and NPSH).

KSB Group Test specialists from Germany, Brazil and KSB ITUR

itself have worked together in the design, development and

construction of this Automatic Unit. This combination of know-

how, makes this unit one of the most complete and modern

Test Bench facilities in the world.

The main purpose is to energize and streamline the pump

assembly and al low pump inspections from rout ine test

operations to special and long-term tests.

TechnologyData acquisition system, signal processing, calibration, test

parameter calculation and fully automatic valve system.

EngineeringKSB self developed software for management and calculation of

tests, as well as its graphic and written documentation, allows

the standardization of test procedures to customer requirements

This closed circuit design applies to six of the nine beds to test

"End Suction" and "In-Line" pumps. All beds are connected to an

independent cooling system through a heat exchanger. This ensures

that tests can be developed at a temperature below the maximum

stated by the norms.

The bench allows NPSH measurement in each flow point by means

of depressurization inside the tank (up to 50 mbar of absolute

pressure) or pressurizing it (up to 5 bar absolute).

The new test bench allows testing pump units up to 710 kW

including variable speed by frequency converter.

OPEN CIRCUIT TEST BENCHThe open circuit test bench contains two test beds, which are

designed to test high flow horizontal and vertical centrifugal pumps

as well as submersible, reciprocating or eccentric rotor pumps.

The bench is provided with two complemented tanks of 180 m3

capacity. These tanks are properly connected to the cooling

systems and have two open connections to standard pumps.

technology = solution

Page 5: KSB ITUR New Automatic Test Bench

C M Y CM MY CY CMY K

New AutomaticTest Bench for Pumps

commitment = innovation = technology = solution = service = trust

KSB ITUR Spain, S.A.P.O. Box, 4120800 ZARAUTZ (Gipuzkoa) [email protected]

Page 6: KSB ITUR New Automatic Test Bench

C M Y CM MY CY CMY K

New AutomaticTest Bench for Pumps

commitment = innovation = technology = solution = service = trust

KSB ITUR Spain, S.A.P.O. Box, 4120800 ZARAUTZ (Gipuzkoa) [email protected]