konzert - performance beyond expectations

Performance Beyond Expectations

TOOLING - First Time Right; Just In Time.

Konzert Technologies Pvt. Ltd.,

Pune, India.

Technology Maestro | Timely Delivery | Functional Brilliance | Admired Quality

KONZERT TECHNOLOGIES PRIVATE LIMITED.


Engineering & CNCJob Works

Welding Fixtures & Drill Jigs

Pressure Die Casting Dies

Compression & Transfer Moulds

Sheet Metal Dies with Checking fixtures

Injection Moulds withHot Runners




Our Mission :

“It is our mission to perform in the field of tooling beyond expectations, on behalf of our customers, always to assist them to be the prime performer in respective sectors, by continual improvement along with time & technology.”

Our Vision :

“It is our vision to become the premier tooling & engineering network in India providing high quality and reliable services for corporate around the world.”

Our Target :

We strive to achieve “First time right; Just in Time” in the field of Tooling. This we achieve by proper project management and design analysis.

WE STANDS FOR :




Design, Manufacturing & Proving of:

Sheet Metal Dies Injection Moulds with Hot

Runner. Compression & Transfer Moulds Pressure Die casting dies.

SECONDARY OPERATIONS Drill Jigs. Checking Fixtures. Welding Fixtures. Engineering & CNC job Works.

Tool Assembly

Mould Finishing

CORE ACTIVITIES




PRESS TOOLS – Automotive & Home Appliances

Critical sheet metal dies.

Sheet thickness from 0.25 up to 7mm.

Dies for all Auto components.

Dies for appliances like refrigerator, A.C., Washing Machines etc.

Experts in development of components with higher Tensile Strength.

Uses FG260/FG300/FG350/FCD550 & all steel castings.

Using imported steels like D2/SKD11/Swerker21/P20. with vacuum hardening.

ACTIVITIES




INJECTION & COMPRESSION MOULDS

Comp size up to 1000x450x400mm.

Thick Section Components.

Angular and Threaded cores.

Hydraulic & Pneumatic systems.

Hot Runner moulds.

New product development and prototyping.

ACTIVITIES

Noise Shield – Avia Asok Leyland

(650x350x450mm)




OTHER ACTIVITIES

Transfer/Rubber Moulds Pressure Die Casting Dies Soft Tooling FRP Tooling Jigs & Fixtures

2D Drafting

Simulation & Analysis

VALUE ADDED SERVICES

Simulation & Analysis 2D 3D Conversions 3D Modeling 2D Drafting Reverse Engineering

ACTIVITIES




FACILITIES

In- House CAD/Cam Facilities 8 Hi Definition work stations Experienced Designers Skilled Programmers Work NC for CAD/CAM

SERVICES WE OFFER

Press Tool & Mould Design Simulation & Analysis 2D - 3D Conversions Reverse Engineering CNC Programming

CAD / CAM



Performance Beyond ExpectationsBFW – BMV65

Work Area : 1300x750x635mmMax. Table Load : 1200 kg.Mitsubishi M720 Controller.

MACHINERY DETAILS

HARTFORD make VMCWork Area : 1370x650x635mm.Max. Table Load : 1.0 TonMitsubishi M65 Controller




MACHINE : CNC Wire edmMAKE : Electronica Spring CutTRAVEL : 650 X 440X 200MM.Expected by Nov. 2008.

MACHINERY DETAILS

MACHINE : SURFACE GRINDING

MAKE :PRE-MAC. (India)

MACHINE : SURFACE GRINDINGMAKE : JONES-SHIPMAN

MACHINE : KNEE TYPE MILLINGMAKE :ARGO (Taiwan)

MACHINE : LATHEMAKE : CROWNWith Helical Gear box

MACHINE : RADIAL DRILLINGMAKE : BATLIBOIMax. Dia : 62With swiveling bed for angular holes.

MACHINE : RADIAL DRILLINGMAKE : BATLIBOIMax Dia : 32mm

MACHINE : RADIAL DRILLINGMAKE : J-A X (Taiwan) Max Dia : 32mm

MACHINE : OET CRANECapacity : 6 Ton.




Installation BY DECEMBER 2008

MACHINE : HARTFORD MAKE PRO-2150Work Surface : 2060x1560x780mm.Table Load : 5000kg.




EXPANSION PLAN FOR NOV. 2008

350 TON HIGH SPEED HYDRAULIC PRESSFOUR COLUMN STRAIGHT SIDED PRESS

( For Spotting & Trial Purpose Only )

Make Naveen Hydrocontrols

Slide( Ram) forward capacity 350 Ton

Slide Return Capacity 35 Ton

Cushion Capacity 110Ton

Slide( Ram) stroke 650Mm

Cushion stroke 250Mm

Open daylight 1200mm

Closed daylight 550Mm

Bed ( Slide & Bolster) size 1600x1300Mm

Cushion size 1050x900

Slide (Ram) approach speed 350Mm /Sec

Slide pressing speed 24 Mm/Sec

Slide Return speed 300Mm/Sec

Electric Motor 90 KW




Mr. K.C.SucheendranManaging Director+91 9923588043

Mr.Sanjith N.Director – Press Tools+91 9923588044

Mr.Rijesh K.Director – Moulds+91 9765988043

Designers : 04 Nos.

Tool Engineers : 06 Nos.

Die Makers : 08 Nos.

Fitters : 06 Nos.

Machinists : 12 Nos.

Others : 06 Nos.____________________________________________

Total : 42 Nos.

Team Konzert e-mail Id : [email protected]

Team Konzert.




NissanX02A Project (High Tensile) – 41 ToolsJohndeere Sweetspot (4-7mm) – 38 ToolsAsok Leyland Stallion (6.5mm) – 9 ToolsHonda Takao Project (High Tensile) – 8 ToolsChrysler Seat attach (High Tensile) – 12 ToolsFiat Heat Sheild (Aluminium 0.4mm) – 15 Tools

TML Sumo Grande – 12 ToolsTata Winger – 8 ToolsChrysler Clutch Cover – 4 ToolsYamaha Break Disk – 4 ToolsNMHG Cross Member - 5 ToolsLG Back/Side Panel (.24mm) – 11Tools

Major Projects by Team Konzert

Components of Nissan X02A (16 Nos.)

Components of Fiat Heat Sheild




SKH Metals (Krishna Maruthi Group)SKH Technologies(Krishna Maruthi Group) Caparo Engineering (I) Pvt. Ltd. Pune.Caparo Engineering (I) Pvt. Ltd., Chennai.Caparo Engineering (I) Pvt. Ltd.,Pitampur.LG Electronics (India) Pvt. Ltd.Mahindra Composites Limited.

Haier Appliances (India) Pvt. Ltd.MerloniTermoSanitari (I) Pvt. Ltd.Endurance Technologies Pvt. Ltd.TataToyo Radiators Limited.Alf engineering Pvt. Ltd.Associated Manufacturing Co.TATA Automation Limited.

LIST OF OUR DIRECT CLIENTS

Tools for Honda Takao

Tools for End Gusset – Asok Leyland




ESTEEMED CLIENTELE

direct indirect

Composites




NAME : Konzert Technologies Pvt. Ltd.LOCATION : Plot No.157,Sector-7,

P.C.N.T.D.A., Bhosari, Pune, MH – India.

Phone : +91 20 64103776 / 77 +91 9923588043EMAIL : [email protected]

STATUS : Private Limited.

WE OPERATES FROM :

mailto:[email protected]




ByByTeam KonzertTeam Konzert

THANK YOUTHANK YOU

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